Automatic feeding and conveying device for niobium ingot production raw materials
The automated lifting and guiding design of the material box solves the problems of low material feeding efficiency and safety risks in niobium ingot production, achieving efficient and precise material feeding and conveying, and reducing energy consumption and equipment costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANYANG GUANGLIN NEW MATERIAL TECHNOLOGY CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-05-12
AI Technical Summary
The existing raw material feeding methods for niobium ingot production are inefficient, have low automation, pose safety risks, cannot accurately control the feeding position and amount, and consume a lot of energy.
The system employs a lifting drive assembly and a stroke control mechanism, which enable automated lifting of the carrier box. Combined with the design of guide columns and guide plates, it achieves automatic opening and closing of the carrier box and utilizes the elastic potential energy of the return spring to reduce additional power consumption.
提高了上料输送的自动化程度和精准性,降低了劳动强度和安全风险,节约能源消耗,确保上料的稳定性和质量,延长设备使用寿命。
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Figure CN224226059U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of metal smelting equipment technology, and in particular to an automatic feeding and conveying device for raw materials in niobium ingot production. Background Technology
[0002] In the production of niobium ingots, the feeding and conveying of raw materials is crucial. Traditional methods for feeding raw materials in niobium ingot production mostly rely on manual feeding or simple mechanical feeding devices. Manual feeding is not only inefficient and labor-intensive, making it difficult to meet the demands of large-scale production, but also poses significant safety risks during operation. Existing mechanical feeding devices have low levels of automation, making it difficult to precisely control the feeding position and quantity during material conveying, easily leading to material spillage, waste, environmental pollution, and affecting the quality and stability of subsequent niobium ingot production. Furthermore, existing devices often require additional power to open and close the hopper, increasing energy consumption and equipment costs. Utility Model Content
[0003] This utility model addresses the aforementioned problems in the existing technology by providing an automatic feeding and conveying device for niobium ingot production raw materials.
[0004] The objective of this utility model is mainly achieved through the following solution:
[0005] An automatic feeding and conveying device for niobium ingot production raw materials includes a support frame and a material box slidably connected to the support frame. The support frame is composed of a base, upright plates, and a top frame vertically fixedly connected. A lifting drive assembly for driving the material box to rise and fall is rotatably connected to the two upright plates. A gate is movably connected to the inlet of the material box, and the two sides of the material box are elastically connected to the gate through return springs. Guide columns are fixed on the upright plates to limit the displacement trajectory of the gate, so as to automatically open the inlet when the material box rises. A guide plate is hinged to the end face of the gate away from the material box. A transmission assembly for controlling the flipping of the guide plate is provided on the gate. A stroke control mechanism for adjusting the lifting stroke of the material box is provided on the upright plates.
[0006] Preferably, the lifting drive assembly includes a drive motor, a drive gear, a driven gear, a timing belt, an upper push rod, and a lower push rod; the drive gear and the driven gear are rotatably connected to both sides of the upright plate via a first shaft and a second shaft, one end of the first shaft passing through the upright plate and fixed to the output end of the drive motor; the timing belt surrounds the drive gear and the driven gear on the same side, and the upper push rod and the lower push rod are vertically fixed to the outer surface of the timing belt; the material box has upper support rods and lower support rods on both sides, and the upper push rod and the lower push rod respectively abut against the bottom of the upper support rod and the bottom of the lower support rod.
[0007] Preferably, the upright plate is provided with a strip-shaped guide hole, and one end of the upper support rod and the lower support rod are slidably connected in the guide hole; the stroke control mechanism is integrated in the guide hole.
[0008] Preferably, the stroke control mechanism includes a fixed block, a sliding block, a buffer spring, a first contact, and a second contact. The fixed block is fixed in the guide hole, and the sliding block is elastically connected to the fixed block through the buffer spring. The first contact and the second contact are respectively located on the opposite end faces of the fixed block and the sliding block, and are electrically connected to the control unit. When the sliding block is pressed and the first contact contacts the second contact, the control unit cuts off the power supply to the drive motor.
[0009] Preferably, the material box is fixed with a lower support plate on both sides, and an upper support plate is fixed on the gate plate. The two ends of the return spring abut against the lower support plate and the upper support plate respectively. The lower support plate is provided with a limiting post, the return spring is sleeved outside the limiting post, and the top of the limiting post penetrates through the upper support plate.
[0010] Preferably, the material box is fixed with sliders on both sides, and the sliders are provided with slide rails. The gate is provided with locking screws on the side, and the ends of the locking screws are inserted into the slide rails. The gate and the guide plate are provided with multiple sets of hinge slots, and the hinge slots are provided with hinge pins and hinge arms. The guide plate is rotatably connected to the hinge pins through the hinge arms.
[0011] Preferably, the transmission assembly includes a linkage gear, a transmission shaft, and a sector gear. The guide plate has a limiting groove, and the sector gear is fixed to the hinge shaft of the guide plate. The gate plate has a shaft hole, and the linkage gear is installed in the shaft hole through the transmission shaft and meshes with the sector gear. The feed inlet of the material box has a guide rail on its edge, and a rack is provided on the inner wall of the guide rail. The linkage gear meshes with the rack, so that when the gate moves, the linkage gear rotates along the rack, driving the guide plate to unfold.
[0012] In summary, compared with the prior art, the present invention has the following beneficial technical effects:
[0013] (1) This utility model has a high degree of automation. Through the coordinated work of the lifting drive component and the stroke control mechanism, it realizes the automatic lifting of the loading box, the automatic opening and closing of the feeding port and the automatic flipping of the guide plate, which greatly reduces manual intervention, improves the efficiency of feeding and conveying, and reduces labor intensity and safety risks.
[0014] (2) The present invention has precise feeding and the stroke control mechanism can accurately adjust the lifting stroke of the loading box to ensure that the loading box accurately reaches the feeding position. At the same time, the guide column and slide rail accurately guide and limit the movement of the gate and the loading box to avoid raw material spillage, ensure the accuracy and stability of feeding, and help improve the quality of niobium ingot production.
[0015] (3) This utility model saves energy and reduces consumption. During the process of the material box rising, the elastic potential energy of the return spring is used to realize the automatic opening of the feed port without the need for additional power, which reduces energy consumption. In addition, the structure is reasonably designed, which reduces mechanical friction and energy loss, further improves energy utilization efficiency and reduces equipment operating costs.
[0016] (4) This utility model is easy to maintain. The material box and the gate are connected by a slider and a slide rail and a locking screw, which makes it easy to disassemble and install, facilitates daily maintenance and repair of the equipment, and extends the service life of the equipment. Attached Figure Description
[0017] Figure 1 This is the front view of the present invention.
[0018] Figure 2 for Figure 1 Enlarged view of region A in the middle.
[0019] Figure 3 for Figure 1 Enlarged view of region B in the middle.
[0020] Figure 4 for Figure 1 Enlarged view of region C.
[0021] Figure 5 This is a structural diagram of the gate and the loading box in this utility model.
[0022] Figure 6 for Figure 5 Enlarged view of region D in the middle.
[0023] Reference numerals: 1-Base, 2-Upright plate, 3-Top frame, 4-First shaft, 5-Driving gear, 6-Second shaft, 7-Driven gear, 8-Synchronous belt, 9-Upper push rod, 10-Lower push rod, 11-Cargo box, 12-Upper support rod, 13-Lower support rod, 14-Guide hole, 15-Guide post, 16-Gate, 17-Slider, 18-Slide rail, 19-Locking screw, 21-Lower support plate, 22-Upper support plate, 23-Reset spring, 24-Limiting post, 25-Guide plate, 26-Hinge groove, 27-Hinge pin, 28-Hinge arm, 29-Limiting groove, 30-Sector gear, 31-Drive shaft, 32-Linkage gear, 33-Guide rail, 34-Rack, 35-Fixing block, 36-Sliding block, 37-Buffer spring, 38-First contact point, 39-Second contact point. Detailed Implementation
[0024] The technical solution of this utility model will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. It should be understood that the implementation of this utility model is not limited to the following embodiments, and any modifications and / or alterations made to this utility model will fall within the protection scope of this utility model.
[0025] like Figure 1-6 As shown, this utility model discloses a technical solution: an automatic feeding and conveying device for niobium ingot production raw materials, including a support frame and a material box 11 slidably connected to the support frame. The support frame is composed of a base 1, a vertical plate 2, and a top frame 3 vertically fixedly connected to form a stable support structure.
[0026] A lifting drive assembly for raising and lowering the material box 11 is rotatably connected to two upright plates 2. This lifting drive assembly includes a drive motor, a driving gear 5, a driven gear 7, a timing belt 8, an upper push rod 9, and a lower push rod 10. The driving gear 5 and driven gear 7 are rotatably connected to both sides of the upright plate 2 via a first shaft 4 and a second shaft 6. One end of the first shaft 4 passes through the upright plate 2 and is fixed to the output end of the drive motor. The timing belt 8 surrounds the driving gear 5 and driven gear 7 on the same side, and the upper push rod 9 and lower push rod 10 are vertically fixed to the outer surface of the timing belt 8. The material box 11 has an upper support rod 12 and a lower support rod 13 on both sides. The upper push rod 9 and lower push rod 10 respectively abut against the bottom of the upper support rod 12 and lower support rod 13. The drive motor drives the driving gear 5 to rotate, and through the timing belt 8, the material box 11 is stably raised and lowered.
[0027] A gate 16 is movably connected to the feed inlet of the material box 11. The two sides of the material box 11 are elastically connected to the gate 16 via return springs 23. A guide post 15 is fixed on the upright plate 2. The guide post 15 restricts the displacement trajectory of the gate 16, so that the feed inlet automatically opens when the material box 11 rises. Specifically, a lower support plate 21 is fixed on both sides of the material box 11, and an upper support plate 22 is fixed on the gate 16. The two ends of the return spring 23 abut against the lower support plate 21 and the upper support plate 22 respectively. A limiting post 24 is provided on the lower support plate 21. The return spring 23 is sleeved on the limiting post 24, and the top of the limiting post 24 penetrates through the upper support plate 22.
[0028] A guide plate 25 is hinged to the end face of the gate 16 away from the material box 11. A transmission assembly for controlling the rotation of the guide plate 25 is provided on the gate 16. The transmission assembly includes a linkage gear 32, a transmission shaft 31, and a sector gear 30. A limiting groove 29 is provided inside the guide plate 25, and the sector gear 30 is fixed to the hinge shaft of the guide plate 25. A shaft hole is provided on the gate 16, and the linkage gear 32 is installed in the shaft hole via the transmission shaft 31 and meshes with the sector gear 30. A guide rail 33 is provided along the edge of the material inlet of the material box 11, and a rack 34 is provided on the inner wall of the guide rail 33. The linkage gear 32 meshes with the rack 34, so that when the gate 16 moves, the linkage gear 32 rotates along the rack 34, driving the guide plate 25 to unfold.
[0029] The upright plate 2 is equipped with a stroke control mechanism for adjusting the lifting stroke of the material box 11. The upright plate 2 has a strip-shaped guide hole 14, and one end of the upper support rod 12 and the lower support rod 13 are slidably connected within the guide hole 14. The stroke control mechanism is integrated within the guide hole 14. The stroke control mechanism includes a fixed block 35, a sliding block 36, a buffer spring 37, a first contact 38, and a second contact 39. The fixed block 35 is fixed within the guide hole 14, and the sliding block 36 is elastically connected to the fixed block 35 via the buffer spring 37. The first contact 38 and the second contact 39 are respectively located on the opposite end faces of the fixed block 35 and the sliding block 36, and are electrically connected to the control unit. When the sliding block 36 is pressed, causing the first contact 38 to contact the second contact 39, the control unit cuts off the power to the drive motor.
[0030] In addition, sliders 17 are fixed on both sides of the material box 11, and slide rails 18 are provided on the sliders 17. Locking screws 19 are provided on the side of the gate plate 16, and the ends of the locking screws 19 are inserted into the slide rails 18, which facilitates the installation, disassembly and maintenance of the gate plate 16. Multiple sets of hinge slots 26 are provided on the gate plate 16 and the guide plate 25. Hinge pins 27 and hinge arms 28 are provided in the hinge slots 26. The guide plate 25 is rotatably connected to the hinge pins 27 through the hinge arms 28, ensuring the flexibility and stability of the rotation of the guide plate 25.
[0031] This application provides an automatic feeding and conveying device for niobium ingot production raw materials. When niobium ingot production raw materials need to be fed, the drive motor is started, which drives the drive gear 5 to rotate. The drive gear 5 drives the driven gear 7 to rotate through the synchronous belt 8, thereby moving the synchronous belt 8. The upper push rod 9 and lower push rod 10 on the synchronous belt 8 push the upper support rod 12 and lower support rod 13 on both sides of the material box 11, causing the material box 11 to rise along the guide hole 14.
[0032] During the ascent of the material container 11, the gate 16, restricted by the guide post 15, cannot rise with the material container 11. At this time, the return spring 23 is compressed, and the feed inlet of the material container 11 gradually opens. Simultaneously, the gate 16 moves relative to the material container 11, and the linkage gear 32 rotates along the rack 34 within the guide rail 33. The linkage gear 32 drives the sector gear 30 to rotate, causing the guide plate 25 to open at a certain angle relative to the gate 16 around the hinge axis, preparing for the material conveying.
[0033] When the material container 11 rises to the predetermined position, the upper support rods 12 and lower support rods 13 on both sides of the material container 11 push the sliding block 36 towards the fixed block 35. When the sliding block 36 moves to the point where the first contact 38 contacts the second contact 39, the control unit receives a signal, cuts off the power to the drive motor, and the material container 11 stops rising. At this time, the raw material smoothly enters the subsequent equipment through the open feed port and the unfolded guide plate 25.
[0034] After loading is completed, the drive motor reverses, and the loading box 11 begins to descend. During the descent, the return spring 23 gradually returns to its original state, pushing the gate 16 to close the feed inlet of the loading box 11. At the same time, the guide plate 25 gradually retracts under the action of the linkage gear 32 and the sector gear 30, returning to its initial position. When the loading box 11 descends to its initial position, one loading and conveying cycle is completed, and it awaits the next loading command.
[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An automatic feeding and conveying device for raw materials in niobium ingot production, comprising a support frame and a material container (11) slidably connected to the support frame, characterized in that: The support frame is composed of a base (1), a vertical plate (2), and a top frame (3) that are vertically and fixedly connected. The two upright plates (2) are rotatably connected to a lifting drive assembly that drives the material box (11) to rise and fall. The material box (11) is movably connected to a gate (16) at its inlet. The two sides of the material box (11) are elastically connected to the gate (16) through a reset spring (23). The upright plate (2) is fixed with a guide column (15), which restricts the displacement trajectory of the gate (16) so that the feed port can be automatically opened when the material box (11) rises. The end face of the gate (16) away from the material box (11) is hinged with a guide plate (25). The gate (16) is provided with a transmission component to control the flipping of the guide plate (25). The upright plate (2) is provided with a stroke control mechanism to adjust the lifting stroke of the material box (11).
2. The automatic feeding and conveying device for niobium ingot production raw materials according to claim 1, characterized in that: The lifting drive assembly includes a drive motor, a drive gear (5), a driven gear (7), a timing belt (8), an upper push rod (9), and a lower push rod (10). The driving gear (5) and the driven gear (7) are rotatably connected to both sides of the vertical plate (2) through the first shaft (4) and the second shaft (6). One end of the first shaft (4) passes through the vertical plate (2) and is fixed to the output end of the drive motor. The synchronous belt (8) surrounds the driving gear (5) and driven gear (7) on the same side, and the upper push rod (9) and lower push rod (10) are vertically fixed to the outer surface of the synchronous belt (8); The material box (11) is provided with an upper support rod (12) and a lower support rod (13) on both sides, and the upper push rod (9) and the lower push rod (10) respectively touch the bottom of the upper support rod (12) and the lower support rod (13).
3. The automatic feeding and conveying device for niobium ingot production raw materials according to claim 2, characterized in that: The upright plate (2) is provided with a strip-shaped guide hole (14), and one end of the upper support rod (12) and the lower support rod (13) are slidably connected in the guide hole (14); The stroke control mechanism is integrated into the guide hole (14).
4. The automatic feeding and conveying device for niobium ingot production raw materials according to claim 1, characterized in that: The stroke control mechanism includes a fixed block (35), a sliding block (36), a buffer spring (37), a first contact (38), and a second contact (39). The fixed block (35) is fixed in the guide hole (14), and the sliding block (36) is elastically connected to the fixed block (35) through the buffer spring (37). The first contact (38) and the second contact (39) are respectively located on the opposite end faces of the fixed block (35) and the sliding block (36) and are electrically connected to the control unit; When the sliding block (36) is pressed and the first contact (38) contacts the second contact (39), the control unit cuts off the power supply to the drive motor.
5. The automatic feeding and conveying device for niobium ingot production raw materials according to claim 1, characterized in that: The material box (11) is fixed with a lower support plate (21) on both sides, and an upper support plate (22) is fixed on the gate plate (16). The two ends of the return spring (23) abut against the lower support plate (21) and the upper support plate (22) respectively. The lower support plate (21) is provided with a limiting post (24), and a reset spring (23) is sleeved outside the limiting post (24). The top of the limiting post (24) passes through the upper support plate (22).
6. The automatic feeding and conveying device for niobium ingot production raw materials according to claim 1, characterized in that: The material box (11) is fixed with sliders (17) on both sides, and slide rails (18) are provided on the sliders (17). Locking screws (19) are provided on the side of the gate (16), and the end of the locking screws (19) is inserted into the slide rails (18). Multiple sets of hinge slots (26) are provided on the gate (16) and the guide plate (25). The hinge slots (26) are provided with hinge pins (27) and hinge arms (28). The guide plate (25) is rotatably connected to the hinge pins (27) through the hinge arms (28).
7. The automatic feeding and conveying device for niobium ingot production raw materials according to claim 1, characterized in that: The transmission assembly includes a linkage gear (32), a transmission shaft (31) and a sector gear (30). The guide plate (25) is provided with a limiting groove (29), and the sector gear (30) is fixed at the hinge shaft of the guide plate (25). The gate (16) has a shaft hole, and the linkage gear (32) is installed in the shaft hole through the transmission shaft (31) and meshes with the sector gear (30); The feed inlet of the material box (11) is provided with a guide rail (33) and a rack (34) is provided on the inner wall of the guide rail (33). The linkage gear (32) meshes with the rack (34) so that when the gate (16) moves, the linkage gear (32) rotates along the rack (34) and drives the guide plate (25) to unfold.