High-altitude installation structure of generator

By using a suspended platform, distance sensors, and a hydraulic system in the high-altitude generator installation structure, the problem of platform swaying was solved, achieving stable platform fixation and improved installation accuracy, thus providing a safe and efficient installation environment.

CN224226613UActive Publication Date: 2026-05-12HUBEI SHARED STEEL PLATE PROCESSING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI SHARED STEEL PLATE PROCESSING CO LTD
Filing Date
2025-06-20
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

In existing high-altitude generator installations, the suspended platform is easily affected by wind, causing it to sway, which increases the installation difficulty and safety risks, and affects accuracy and efficiency.

Method used

The system employs a suspended platform, distance sensors, and a hydraulic system. By detecting the distance between the suspended platform and the mounting column, it controls the movement of the hydraulic cylinder and rod to clamp the mounting column and secure the suspended platform. Combined with an operator's cab and ladder, it improves the ease of installation.

Benefits of technology

It effectively prevents the suspended platform from swaying, improves installation accuracy and efficiency, ensures safety, and provides a convenient working platform.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of generator installation, in particular to a high-altitude installation structure of a generator. According to the technical scheme, the device comprises a mounting frame body, an outer rod and a connecting plate, an operation room is fixed to the upper surface of the mounting frame body, an operation table is fixed to the inner wall of the operation room, a fixed door is connected to the outer end face of one side of the operation room through hinges, a supporting frame is welded to the outer end face of one side of the mounting frame body, and a crawling ladder is welded to the inner wall of the supporting frame; a connecting frame is mounted on the outer end face of one side of the mounting frame body, a fixing plate is fixed to the inner wall of the connecting frame, a winding roller is rotatably connected to the inner wall of the fixing plate, a connecting rope is wound around the outer surface of the winding roller, a hanging basket is fixed to the lower surface of the connecting rope, and a distance sensor is mounted on the front surface of the hanging basket. Connecting plates are fixed to the outer end faces of the two sides of the mounting frame body, and outer rods are fixed to the outer end faces of one sides of the connecting plates. The hanging basket fixing device can fix a hanging basket and prevent the hanging basket from shaking due to too strong wind.
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Description

Technical Field

[0001] This utility model relates to the technical field of generator installation, specifically to a high-altitude generator installation structure. Background Technology

[0002] High-altitude generator installation structure mainly refers to a special structural form in which the generator is installed at a high place. This structure is usually used in some specific occasions, such as high-altitude wind turbines in wind power generation, or in scenarios where the generator needs to be placed at a high place to meet special requirements.

[0003] In current high-altitude generator installation practices, suspended platform structures are commonly used to complete the installation work. Specifically, the suspended platform lifts the installation personnel and necessary materials to a designated high-altitude location to carry out subsequent installation work. However, the complexity of the high-altitude environment presents significant challenges to this installation method. Due to strong winds at high altitudes, the suspended platform is highly susceptible to wind influence during ascent, resulting in swaying. This swaying not only increases the difficulty of the installation work but also poses a threat to the personal safety of the installation personnel, and adversely affects installation accuracy and construction efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a high-altitude installation structure for generators to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a generator high-altitude installation structure, including a mounting frame body, an outer rod, and a connecting plate. A connecting frame is installed on one outer end face of the mounting frame body, and a fixing plate is fixed to the inner wall of the connecting frame. A winding roller is rotatably connected to the inner wall of the fixing plate, and a connecting rope is wound around the outer surface of the winding roller. A basket is fixed to the lower surface of the connecting rope, and a distance sensor is installed on the front surface of the basket. Connecting plates are fixed to both outer end faces of the mounting frame body, and an outer rod is fixed to one outer end face of the connecting plate. An inner rod is movably inserted into one outer end face of the outer rod.

[0006] When using the generator high-altitude installation structure in this technical solution, after the suspended platform is hoisted to the installation position, the distance sensor can detect the distance between the suspended platform and the installation column. The distance sensor transmits a signal to the controller, and the controller transmits a signal to the displacement sensor, setting the specific distance as the displacement sensor's set value. Under the action of the power unit, the hydraulic cylinder inside the outer rod drives the hydraulic rod to move, which in turn drives the inner rod to move, and the inner rod drives the fixing frame to move. When the fixed frame moves a distance reaching the set value, the displacement sensor transmits a signal to the controller, which in turn transmits a signal to the hydraulic cylinder, causing the hydraulic cylinder to stop. The hydraulic cylinder inside the support rod is then opened, and under the action of the power unit, it drives the hydraulic rod to move, which in turn drives the installation rod to move. The installation rod then drives the clamping plate to move, moving the clamping plate to both sides of the installation column. The clamping plate can then clamp the installation column, strengthening the fixation of the bottom of the suspended platform and preventing it from swaying.

[0007] Preferably, an operating chamber is fixed to the upper surface of the mounting frame body, and an operating table is fixed to the inner wall of the operating chamber. A support frame is welded to one outer end face of the mounting frame body, and a ladder is welded to the inner wall of the support frame. The operating table fixed to the inner wall of the operating chamber provides a convenient working platform for installers. The operating table can be used to place tools and equipment and perform various operations, making the installation process more efficient and orderly, and reducing the time wasted due to frequent movement or searching for tools.

[0008] Preferably, a fixing frame is fixed to one outer end face of the inner rod, and a support rod is fixed to the inner wall of the fixing frame. By setting a fixing frame on the outer end face of the inner rod and installing a support rod on the inner wall of the fixing frame, a multi-point support structure is formed. This design can effectively disperse the stress borne by the inner rod during use and avoid structural deformation or damage caused by stress concentration.

[0009] Preferably, a mounting rod is movably inserted into one outer end face of the support rod, and a clamping plate is fixed to one outer end face of the mounting rod. The support rod and the mounting rod are connected by a movable insertion method. This design provides high flexibility, allowing the mounting rod to be quickly disassembled and replaced according to actual needs, facilitating the adjustment of the mounting rod's length or the replacement of damaged parts in different scenarios.

[0010] Preferably, hydraulic cylinders are installed on the inner walls of both the outer rod and the support rod, and a hydraulic rod is movably inserted into one outer end face of the hydraulic cylinder. The hydraulic rod is fixed to the inner rod and the mounting rod. The combination of the hydraulic cylinder and the hydraulic rod provides height adjustability. Through the control of the hydraulic system, the hydraulic rod can achieve precise extension and retraction, thereby driving the inner rod and the mounting rod to adjust their height.

[0011] Preferably, a fixed door is hinged to one outer end face of the control room, and a handle is welded to one outer end face of the fixed door. The hinged fixed door design allows the control room door to open and close flexibly, allowing installers to easily enter and exit the control room without complicated unlocking or disassembly operations.

[0012] Preferably, the signal transmitting ends of the distance sensor and displacement sensor are electrically connected to the signal receiving end of the controller, and the signal transmitting end of the controller is electrically connected to the signal receiving ends of the displacement sensor and hydraulic cylinder. The distance sensor and displacement sensor can monitor key parameters of the equipment (such as distance and displacement) in real time and send this data to the controller through the signal transmitting end. After receiving these signals, the controller can perform real-time analysis and evaluation of the operating status of the equipment, thereby achieving precise automated control.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model, by setting up a suspended platform, a distance sensor, and a displacement sensor, achieves the effect of strengthening the fixation of the bottom of the suspended platform and preventing it from swaying. After the suspended platform is hoisted to the installation position, the distance sensor can detect the distance between the suspended platform and the mounting column. The distance sensor transmits a signal to the controller, and the controller transmits a signal to the displacement sensor, setting the specific distance as the displacement sensor's set value. The hydraulic cylinder inside the outer rod moves the hydraulic rod under the action of the power device. The hydraulic rod moves the inner rod, and the inner rod moves the fixing frame. When the fixed frame moves a distance reaching the set value, the displacement sensor transmits a signal to the controller, and the controller transmits a signal to the hydraulic cylinder, stopping the hydraulic cylinder. The hydraulic cylinder inside the support rod opens, and under the action of the power device, the hydraulic cylinder moves the hydraulic rod, which moves the mounting rod, and the mounting rod moves the clamping plate, moving the clamping plate to both sides of the mounting column. The clamping plate can clamp the mounting column, strengthening the fixation of the bottom of the suspended platform and preventing it from swaying.

[0015] 2. This utility model achieves the effect of facilitating the winding of the connecting rope by setting up a ladder, an operating room, and an installation frame body. Workers can climb the ladder to one side of the operating room, then hold the handle and manually open the fixed door to enter the operating room. The installation frame body is operated through the operating table. A motor is set on one side of the fixed plate, and the output shaft of the motor is connected to the winding roller. The winding roller rotates under the action of the motor, which facilitates the winding of the connecting rope. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is an enlarged structural schematic diagram of the fixing frame of this utility model;

[0018] Figure 3 This is a schematic diagram of the rear view structure of this utility model;

[0019] Figure 4 This is an enlarged structural diagram of the operating chamber of this utility model;

[0020] Figure 5 This is a schematic diagram of the electrical structure of this utility model.

[0021] In the diagram: 1. Take-up roller; 2. Connecting frame; 3. Fixing plate; 4. Operating room; 5. Mounting frame body; 6. Connecting rope; 7. Suspended basket; 8. Distance sensor; 9. Fixing frame; 10. Outer rod; 11. Connecting plate; 12. Hydraulic cylinder; 13. Hydraulic rod; 14. Inner rod; 15. Controller; 16. Support rod; 17. Mounting rod; 18. Displacement sensor; 19. Clamping plate; 20. Ladder; 21. Support frame; 22. Handle; 23. Fixed door; 24. Operating table. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figures 1 to 5 This utility model provides an embodiment of a generator high-altitude installation structure, including a mounting frame body 5, an outer rod 10, and a connecting plate 11. A basket 7 is fixed to the lower surface of a connecting rope 6, and a distance sensor 8 is installed on the front surface of the basket 7. Connecting plates 11 are fixed to both outer end faces of the mounting frame body 5, and an outer rod 10 is fixed to one outer end face of the connecting plate 11. An inner rod 14 is movably inserted into one outer end face of the outer rod 10. A fixing frame 9 is fixed to one outer end face of the inner rod 14, and a support rod 16 is fixed to the inner wall of the fixing frame 9. A mounting rod 17 is movably inserted into one side of the outer end face of the rod 16, and a clamping plate 19 is fixed to one side of the outer end face of the mounting rod 17. Hydraulic cylinders 12 are installed on the inner walls of the outer rod 10 and the support rod 16, and a hydraulic rod 13 is movably inserted into one side of the outer end face of the hydraulic cylinder 12. The hydraulic rod 13 is fixed to the inner rod 14 and the mounting rod 17. The signal transmitting ends of the distance sensor 8 and the displacement sensor 18 are electrically connected to the signal receiving ends of the controller 15, and the signal transmitting end of the controller 15 is electrically connected to the signal receiving ends of the displacement sensor 18 and the hydraulic cylinder 12.

[0025] Of course, as is well known to those skilled in the art, the distance sensor 8, hydraulic cylinder 12, controller 15 and displacement sensor 18 of this utility model also need to be provided with a power device to enable them to work normally. And as is well known to those skilled in the art, the provision of such power is commonplace and is a conventional means or common knowledge. It will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0026] Based on the generator high-altitude installation structure of Embodiment 1, after the suspended platform 7 is hoisted to the installation position, the distance sensor 8 can detect the distance between the suspended platform 7 and the installation column. The distance sensor 8 transmits a signal to the controller 15, and the controller 15 transmits a signal to the displacement sensor 18, setting the specific distance as the set value of the displacement sensor 18. Under the action of the power device, the hydraulic cylinder 12 inside the outer rod 10 drives the hydraulic rod 13 to move. The hydraulic rod 13 drives the inner rod 14 to move, and the inner rod 14 drives the fixing frame 9 to move. When the distance moved by the fixing frame 9 reaches the set value, the displacement sensor 18 transmits a signal to the controller 15, and the controller 15 transmits a signal to the hydraulic cylinder 12, causing the hydraulic cylinder 12 to stop. The hydraulic cylinder 12 inside the support rod 16 is opened. Under the action of the power device, the hydraulic cylinder 12 inside the support rod 16 drives the hydraulic rod 13 to move. The hydraulic rod 13 drives the installation rod 17 to move, and the installation rod 17 drives the clamping plate 19 to move. The clamping plate 19 is moved to both sides of the installation column, which can clamp the installation column and strengthen the fixation of the bottom of the suspended platform 7, preventing the suspended platform 7 from shaking.

[0027] Example 2

[0028] like Figures 1-5 As shown, the high-altitude installation structure for generator proposed in this utility model, compared with Embodiment 1, further includes a mounting frame body 5, an outer rod 10, and a connecting plate 11. An operating room 4 is fixed on the upper surface of the mounting frame body 5, and an operating platform 24 is fixed on the inner wall of the operating room 4. A fixed door 23 is hinged to one side of the outer end face of the operating room 4, and a handle 22 is welded to one side of the outer end face of the fixed door 23. A support frame 21 is welded to one side of the outer end face of the mounting frame body 5, and a ladder 20 is welded to the inner wall of the support frame 21. A connecting frame 2 is installed on one side of the outer end face of the mounting frame body 5, and a fixing plate 3 is fixed to the inner wall of the connecting frame 2. A winding roller 1 is rotatably connected to the inner wall of the fixing plate 3, and a connecting rope 6 is wound around the outer surface of the winding roller 1.

[0029] In this embodiment, the staff can climb to one side of the operating room 4 via the ladder 20, and then hold the handle 22 to open the fixed door 23. They can then enter the operating room 4 through the fixed door 23 and operate the mounting frame body 5 via the operating table 24. A motor is provided on one side of the fixed plate 3, and the output shaft of the motor is connected to the winding roller 1. The winding roller 1 rotates under the action of the motor to facilitate the winding of the connecting rope 6.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A generator high-altitude installation structure, comprising a mounting frame body (5), an outer rod (10), and a connecting plate (11), characterized in that: A connecting frame (2) is installed on one outer end face of the mounting frame body (5), and a fixing plate (3) is fixed on the inner wall of the connecting frame (2). A winding roller (1) is rotatably connected to the inner wall of the fixing plate (3), and a connecting rope (6) is wound on the outer surface of the winding roller (1). A basket (7) is fixed on the lower surface of the connecting rope (6), and a distance sensor (8) is installed on the front surface of the basket (7). A connecting plate (11) is fixed on both outer end faces of the mounting frame body (5), and an outer rod (10) is fixed on one outer end face of the connecting plate (11). An inner rod (14) is movably inserted into one outer end face of the outer rod (10).

2. The generator high-altitude installation structure according to claim 1, characterized in that: An operating room (4) is fixed on the upper surface of the mounting frame body (5), and an operating table (24) is fixed on the inner wall of the operating room (4). A support frame (21) is welded to one outer end face of the mounting frame body (5), and a ladder (20) is welded to the inner wall of the support frame (21).

3. The generator high-altitude installation structure according to claim 1, characterized in that: A fixing frame (9) is fixed to one side of the outer end face of the inner rod (14), and a support rod (16) is fixed to the inner wall of the fixing frame (9).

4. The generator high-altitude installation structure according to claim 3, characterized in that: A mounting rod (17) is movably inserted into one side of the outer end face of the support rod (16), and a clamping plate (19) is fixed to one side of the outer end face of the mounting rod (17).

5. The generator high-altitude installation structure according to claim 1, characterized in that: Hydraulic cylinders (12) are installed on the inner walls of the outer rod (10) and the support rod (16), and a hydraulic rod (13) is movably inserted into the outer end face of one side of the hydraulic cylinder (12). The hydraulic rod (13) is fixed to the inner rod (14) and the mounting rod (17).

6. The generator high-altitude installation structure according to claim 2, characterized in that: The operating room (4) has a fixed door (23) hinged on one side of its outer end face, and a handle (22) is welded to one side of the fixed door (23).

7. The generator high-altitude installation structure according to claim 1, characterized in that: The signal transmitting ends of the distance sensor (8) and the displacement sensor (18) are electrically connected to the signal receiving end of the controller (15), and the signal transmitting end of the controller (15) is electrically connected to the signal receiving end of the displacement sensor (18) and the hydraulic cylinder (12).