Filling device for hypersensitive protein compound enzyme
Through the innovative design of the filling device, precise filling of hypersensitive protease and collection of drips were achieved, solving the waste and pollution problems of existing devices and improving filling efficiency and space utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANYANG REALLY EXCELLENT ECOLOGICAL FORESTRY CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-12
AI Technical Summary
Existing filling equipment is prone to dripping of hypersensitive complex protease onto the walls when filling multiple containers, resulting in waste and pollution. It also occupies a large area and is not conducive to cost control.
It adopts a combined design of filling mechanism, leak prevention mechanism and storage mechanism. It uses infrared sensor to control the rotation of motor to achieve precise positioning of filling injection tube and collection of drips. Combined with servo motor and turntable, it can achieve continuous filling in a small space.
It effectively avoids the waste and contamination of hypersensitive protease, reduces the floor space required, and improves filling efficiency and space utilization.
Smart Images

Figure CN224226649U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hypersensitive protein complex enzyme technology, specifically to a filling device for hypersensitive protein complex enzymes. Background Technology
[0002] Hypersensitive complex protease is a complex composed of multiple proteins capable of breaking down various proteins in the environment. It possesses extremely strong proteolytic activity and is a very important biotechnology product, primarily used in the preparation of digestive enzymes, as an aid in the enzymatic cleavage of pharmaceuticals, and in the metabolism of drugs. Furthermore, hypersensitive complex protease can also serve as an indicator for clinically measuring serum enzyme activity, aiding in the diagnosis and treatment of certain diseases. During production, hypersensitive complex protease needs to be packaged in various containers for convenient sale or use. However, existing technologies have the following problems:
[0003] Because most existing filling equipment uses injection heads to inject hypersensitive complex protease solution into the container bottles, when the injection head is filling multiple containers, the hypersensitive complex protease from the previous injection will drip off the bottle, resulting in waste of hypersensitive complex protease in the filling production process. It also pollutes the production line environment. In addition, existing filling production lines often rely on conveyor belts to transport the bottles to achieve continuous filling, which results in a large overall footprint for the filling equipment and is not conducive to cost control. Utility Model Content
[0004] This invention provides a filling device for hypersensitive protein complex enzymes to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] A filling device for a hypersensitive protein complex enzyme includes a filling placement cabinet, a filling mechanism located at the rear of the filling placement cabinet, a leak-proof mechanism located at the front of the filling mechanism, and a storage mechanism located at the rear of the filling mechanism. The filling mechanism includes an L-shaped plate, an extension plate fixedly installed above the front of the L-shaped plate, an electric push rod fixedly installed at the rear top of the extension plate, the output shaft of the electric push rod extending through to the bottom of the extension plate and fixedly installed with a pressure plate, and a filling injection tube fixedly installed at the front bottom of the pressure plate.
[0007] The leak-proof mechanism includes a fixing plate, which is fixedly installed on the front left side of the L-shaped plate. A motor and an infrared receiver are fixedly installed on the top of the fixing plate, with the infrared receiver located to the right of the motor. A baffle is fixedly installed on the left side of the lower pressure plate, located to the left of the extension plate. A docking plate is fixedly installed on the front right side of the L-shaped plate, with an infrared transmitter fixedly installed on the left side of the docking plate. The infrared transmitter and infrared receiver are aligned horizontally. The signal output terminal of the infrared receiver is electrically connected to a wire, which is also electrically connected to the signal input terminal of the motor. The output shaft of the motor extends through the bottom of the fixing plate and is fixedly installed on a rotating plate. A receiving hole is opened on the top right side of the rotating plate, located directly below the filling injection tube.
[0008] A further improvement of this utility model is that: the top of the filling injection tube extends through to the top of the lower pressure plate and is fixedly connected to a long infusion tube; a limiting ring is fixedly installed at the front end of the extension plate; the long infusion tube passes through the inner ring of the limiting ring; and sliding rods are fixedly installed on both the left and right sides of the top of the lower pressure plate, with the sliding rods slidably connected to the extension plate.
[0009] A further improvement of the present invention is that: a collection bottle holder is fixedly installed on the lower left side of the L-shaped plate, a collection bottle is snapped into the inner side of the collection bottle holder, and a long collection hose that runs vertically through the collection hole is fixedly connected to the bottom of the rotating plate, and the other end of the long collection hose is sleeved with the bottle mouth of the collection bottle.
[0010] A further improvement of this utility model is that: the storage mechanism includes a base plate, which is fixedly installed on the rear side of the filling and placing cabinet and located below the L-shaped plate; a hypersensitive protein complex enzyme storage tank is fixedly installed on the top rear side of the base plate; a capped addition tube penetrating the inner cavity of the hypersensitive protein complex enzyme storage tank is fixedly installed at the top center of the tank; a water pump is fixedly installed on the top front side of the tank; a frequency converter is provided on the top of the water pump; the output end of the water pump is fixedly connected to the end of the infusion hose away from the filling injection tube; and the input end of the water pump extends to the bottom of the inner cavity of the hypersensitive protein complex enzyme storage tank.
[0011] A further improvement of this utility model is that: a servo motor is fixedly installed on the top of the inner wall of the filling and placing cabinet, an encoder is provided on the outer wall of the servo motor, the output shaft of the servo motor passes through to the top of the filling and placing cabinet and a turntable is fixedly installed thereon, and a plurality of filling bottle positioning mechanisms are fixedly installed in a circular array on the top of the turntable, and one of the plurality of filling bottle positioning mechanisms is located directly below the filling injection tube.
[0012] A further improvement of this utility model is that: the bottle positioning mechanism includes a positioning plate, the bottom of which is fixedly connected to the top of the turntable, a positioning hole is provided at the center of the top of the positioning plate, spring chambers are fixedly installed on both the left and right sides of the positioning plate, and sliding grooves that penetrate into the inner cavities of the two spring chambers are respectively provided on the left and right sides of the inner ring of the positioning hole, and springs are fixedly installed on the opposite inner walls of the spring chambers on both the left and right sides, and an arc-edge clamping plate is fixedly installed on the other end of the spring, the arc-edge clamping plate is slidably connected to the sliding groove, and the opposite surfaces of the arc-edge clamping plates on both the left and right sides are arc surfaces, and their tops are inclined surfaces.
[0013] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0014] 1. This utility model provides a filling device for hypersensitive protein complex enzymes. Through the cooperation between the filling mechanism and the leak-proof mechanism, the hypersensitive protein complex enzymes dripping from the filling injection tube after filling are collected, thus avoiding waste of the hypersensitive protein complex enzymes or contamination of the work surface.
[0015] 2. This utility model provides a filling device for hypersensitive protein complex enzymes. Through the cooperation between the servo motor, turntable and filling bottle positioning mechanism, the hypersensitive protein complex enzymes can be continuously filled without the need for a large filling production line. This ensures filling efficiency while saving floor space and allows for the arrangement of a large number of devices in a small space. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the filling mechanism of this utility model.
[0018] Figure 3 This is a schematic diagram of the leak-proof mechanism of the present invention.
[0019] Figure 4 This is a schematic diagram of the storage mechanism of the present invention;
[0020] Figure 5 This is a schematic diagram of the interior of the filling and placement cabinet of this utility model.
[0021] Figure 6 This is a cross-sectional schematic diagram of the bottle positioning mechanism of this utility model.
[0022] In the diagram: 1. Filling and placing cabinet; 11. Servo motor; 12. Encoder; 13. Turntable; 14. Filling bottle positioning mechanism; 141. Positioning plate; 142. Positioning hole; 143. Slide groove; 144. Spring chamber; 145. Spring; 146. Arc-edge clamping plate; 2. Filling mechanism; 21. L-shaped plate; 211. Docking plate; 212. Infrared transmitter; 213. Collection bottle rack; 22. Extension plate; 23. Electric push rod; 2 4. Lower pressure plate; 241. Baffle; 25. Filling injection tube; 26. Infusion tubing; 27. Limiting ring; 28. Sliding rod; 3. Leakage prevention mechanism; 31. Fixing plate; 32. Motor; 33. Infrared receiver; 34. Rotating plate; 35. Container hole; 36. Collection tubing; 37. Collection bottle; 4. Storage mechanism; 41. Base plate; 42. Hypersensitive protein complex enzyme storage tank; 43. Addition tube with cap; 44. Water pump; 45. Frequency converter. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] like Figure 1 , Figure 2 As shown, this utility model provides a filling device for a hypersensitive protein complex enzyme, including a filling and placement cabinet 1, a filling mechanism 2 disposed on the rear side of the filling and placement cabinet 1, a leak-proof mechanism 3 disposed on the front side of the filling mechanism 2, and a storage mechanism 4 disposed on the rear side of the filling mechanism 2. The filling mechanism 2 includes an L-shaped plate 21, an extension plate 22 fixedly installed on the upper front side of the L-shaped plate 21, and an electric push rod 23 fixedly installed on the rear top of the extension plate 22. The output shaft of the electric push rod 23... A lower pressure plate 24 is fixedly installed through the bottom of the extension plate 22. A filling injection tube 25 is fixedly installed on the front side of the bottom of the lower pressure plate 24. The top of the filling injection tube 25 extends through the top of the lower pressure plate 24 and is fixedly connected to a long infusion tube 26. A limit ring 27 is fixedly installed at the front end of the extension plate 22. The long infusion tube 26 passes through the inner ring of the limit ring 27. Slide rods 28 are fixedly installed on both the left and right sides of the top of the lower pressure plate 24. The slide rods 28 are slidably connected to the extension plate 22.
[0025] In use, the electric push rod 23 drives the lowering plate 24 to descend stably via the sliding connection between the slide rod 28 and the extension plate 22. This allows the filling injection tube 25 to extend into the inner cavity of the filling bottle for filling. As the filling injection tube 25 descends, the infusion tubing 26, used to provide the hypersensitive protein complex enzyme, is pulled down and limited by the limiting ring 27 to prevent significant lateral displacement. When the filling injection tube 25 descends, the lowering plate 24 and the baffle 241 also descend, thus blocking the infrared rays emitted by the infrared emitter 212 on the left side of the docking plate 211 and received by the infrared receiver 33. When the infrared receiver 33 cannot receive the infrared rays, it sends an electrical signal to the motor 32. The output shaft of the controllable motor 32 can rotate 90 degrees, causing the rotating plate 34 to rotate backward, allowing the lower pressure plate 24 to descend stably. Conversely, when the lower pressure plate 24 rises until it is above the infrared emitter 212, the infrared rays emitted by the infrared emitter 212 can be received by the infrared receiver 33. This allows the output shaft of the motor 32 to be restarted and rotated 90 degrees in reverse, thereby controlling the receiving hole 35 at the top of the rotating plate 34 to rotate rapidly to directly below the filling injection tube 25. This is used to collect the hypersensitive protein complex enzyme dripping from the filling injection tube 25. After the hypersensitive protein complex enzyme falls into the receiving hole 35, it will flow through the long collection tube 36 into the collection bottle 37 in the collection bottle placement rack 213 for collection, avoiding waste and contamination of the work surface.
[0026] like Figure 3 , Figure 4As shown, the leak-proof mechanism 3 includes a fixing plate 31, which is fixedly installed on the left front end of the L-shaped plate 21. A motor 32 and an infrared receiver 33 are fixedly installed on the top of the fixing plate 31, with the infrared receiver 33 located to the right of the motor 32. A baffle 241 is fixedly installed on the left side of the lower pressure plate 24, located to the left of the extension plate 22. A docking plate 211 is fixedly installed on the right front end of the L-shaped plate 21. An infrared transmitter 212 is fixedly installed on the left side of the docking plate 211, aligned horizontally with the infrared receiver 33. The signal output terminal of the infrared receiver 33 is electrically connected to a wire, which is also electrically connected to the signal input terminal of the motor 32. The output shaft of the motor 32 extends through the bottom of the fixing plate 31 and is fixedly installed with a rotating plate 34. A receiving hole 35 is opened on the top right side of the rotating plate 34, located directly below the filling injection tube 25. A device is fixedly installed on the lower left side of the L-shaped plate 21. The system is equipped with a collection bottle rack 213, with a collection bottle 37 snapped into the inner side of the collection bottle rack 213. A long collection hose 36, which is vertically connected to the bottom of the rotating plate 34 and passes through the receiving hole 35, is fixedly connected to the bottom of the rack. The other end of the long collection hose 36 is connected to the bottle mouth of the collection bottle 37. The storage mechanism 4 includes a base plate 41, which is fixedly installed on the rear side of the filling cabinet 1 and located below the L-shaped plate 21. A hypersensitive protein complex enzyme storage tank 42 is fixedly installed on the rear top side of the base plate 41. A capped addition tube 43, which passes through the inner cavity of the hypersensitive protein complex enzyme storage tank 42, is fixedly installed at the center of the top of the hypersensitive protein complex enzyme storage tank 42. A water pump 44 is fixedly installed on the front top side of the hypersensitive protein complex enzyme storage tank 42. A frequency converter 45 is installed on the top of the water pump 44. The output end of the water pump 44 is fixedly connected to the end of the infusion hose 26 away from the filling injection tube 25. The input end of the water pump 44 passes through to the bottom of the inner cavity of the hypersensitive protein complex enzyme storage tank 42.
[0027] The speed of the water pump motor is controlled by the frequency converter 45 on the top of the water pump 44. By adjusting the speed of the water pump motor, the water supply flow rate of the water pump can be precisely adjusted, so that the required volume of hypersensitive protein complex enzyme can be accurately extracted from the hypersensitive protein complex enzyme storage tank 42 and fed into the filling injection tube 25 through the infusion long tubing 26. At the same time, the hypersensitive protein complex enzyme storage tank 42 can be replenished through the capped addition tube 43.
[0028] like Figure 5 , Figure 6As shown, a servo motor 11 is fixedly installed on the top of the inner wall of the filling and placing cabinet 1. An encoder 12 is installed on the outer wall of the servo motor 11. The output shaft of the servo motor 11 passes through to the top of the filling and placing cabinet 1 and is fixedly installed on a turntable 13. Several bottle positioning mechanisms 14 are fixedly installed in a circular array on the top of the turntable 13, and one of the bottle positioning mechanisms 14 is located directly below the filling injection tube 25. The bottle positioning mechanism 14 includes a positioning plate 141, the bottom of which is fixedly connected to the top of the turntable 13. A positioning hole 142 is provided at the top center of the positioning plate 141. Spring chambers 144 are fixedly installed on both the left and right sides of the positioning plate 141. Slide grooves 143 that penetrate into the inner cavity of the two spring chambers 144 are respectively provided on the left and right sides of the inner ring of the positioning hole 142. Springs 145 are fixedly installed on the opposite inner walls of the left and right spring chambers 144. An arc-edge clamping plate 146 is fixedly installed on the other end of the spring 145. The arc-edge clamping plate 146 is slidably connected to the slide groove 143. The opposite surfaces of the arc-edge clamping plates 146 on the left and right sides are arc surfaces, and their tops are inclined surfaces.
[0029] When installing the filling bottles, simply align multiple filling bottles with the positioning holes 142 on the positioning plates 141 at the top of the turntable 13 and insert them. This will compress the top slopes of the two arc-edged clamping plates 146 inside the positioning holes 142, thereby compressing the springs 145 in the spring chamber 144 under the limiting sliding action of the arc-edged clamping plates 146 within the slide groove 143. The elastic force of the springs 145 is used to stably clamp the filling bottles on the left and right sides of the two arc-edged clamping plates 146, keeping them at the center of the positioning holes 142. The encoder 12 precisely controls the rotation angle of the output shaft of the servo motor 11, allowing each filling bottle positioned in the positioning hole 142 to rotate and move to the bottom of the filling injection tube 25 for filling, achieving continuous filling. After filling, the filling bottle can be directly pulled upwards.
[0030] The working principle of the filling device for hypersensitive protein complex enzymes will be explained in detail below.
[0031] like Figure 1-6As shown, during use, the electric push rod 23 drives the lower pressure plate 24 to descend stably via the sliding connection between the slide rod 28 and the extension plate 22, allowing the filling injection tube 25 to extend into the inner cavity of the filling bottle for filling. When the filling injection tube 25 descends, the infusion tubing 26 used to provide the hypersensitive protein complex enzyme is pulled down and limited by the limiting ring 27 to prevent large lateral displacement. As the filling injection tube 25 descends, the lower pressure plate 24 and the baffle 241 also descend, thus blocking the infrared rays emitted by the infrared emitter 212 on the left side of the docking plate 211 and received by the infrared receiver 33. When the infrared receiver 33 cannot receive the infrared rays, it... An electrical signal is sent to motor 32, which controls the output shaft of motor 32 to rotate 90 degrees, causing the rotating plate 34 to rotate backward, allowing the lower pressure plate 24 to descend stably. Conversely, when the lower pressure plate 24 rises until it is above the infrared emitter 212, the infrared rays emitted by the infrared emitter 212 can be received by the infrared receiver 33, which can then restart the output shaft of motor 32 to reverse 90 degrees, thereby controlling the receiving hole 35 at the top of the rotating plate 34 to rotate rapidly to directly below the filling injection tube 25, for collecting the hypersensitive protein complex enzyme dripping from the filling injection tube 25. After the hypersensitive protein complex enzyme falls into the receiving hole 35, it will flow into the collection bottle holder 213 through the collection tube 36. The water is collected inside the collection bottle 37 to avoid waste and contamination of the work surface. Simultaneously, the speed of the water pump motor is controlled by the frequency converter 45 on top of the water pump 44. By adjusting the motor speed, the water flow rate can be precisely adjusted, allowing the required volume of hypersensitive protein complex enzyme to be accurately extracted from the storage tank 42. This enzyme is then fed into the filling syringe 25 via the infusion tubing 26. The storage tank 42 can also be replenished with hypersensitive protein complex enzyme via the capped addition tube 43. When installing the filling bottles, simply align multiple bottles with the positioning holes 142 on the positioning plates 141 on top of the turntable 13. Once inserted, the top slopes of the two arc-shaped clamping plates 146 inside the positioning hole 142 are pressed, thereby compressing the spring 145 in the spring chamber 144 under the limiting sliding action of the arc-shaped clamping plates 146 within the slide groove 143. The elastic force of the spring 145 is used to achieve stable clamping of the filling bottle by the two arc-shaped clamping plates 146 on the left and right sides, keeping it at the center of the positioning hole 142. The encoder 12 precisely controls the rotation angle of the output shaft of the servo motor 11, so that the filling bottle positioned in each positioning hole 142 can be rotated and moved to the bottom of the filling injection tube 25 for filling, achieving continuous filling. After filling, the filling bottle can be directly pulled upwards.
[0032] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A filling device for a hypersensitive protein complex enzyme, comprising a filling and placement cabinet (1), characterized in that: A filling mechanism (2) is provided on the rear side of the filling placement cabinet (1), a leak-proof mechanism (3) is provided on the front side of the filling mechanism (2), a storage mechanism (4) is provided on the rear side of the filling mechanism (2), the filling mechanism (2) includes an L-shaped plate (21), an extension plate (22) is fixedly installed on the upper front side of the L-shaped plate (21), an electric push rod (23) is fixedly installed on the rear top side of the extension plate (22), the output shaft of the electric push rod (23) passes through to the bottom of the extension plate (22) and a lower pressure plate (24) is fixedly installed, and a filling injection tube (25) is fixedly installed on the front bottom side of the lower pressure plate (24). The leak-proof mechanism (3) includes a fixing plate (31), which is fixedly installed on the left front end of the L-shaped plate (21). A motor (32) and an infrared receiver (33) are fixedly installed on the top of the fixing plate (31). The infrared receiver (33) is located to the right of the motor (32). A baffle (241) is fixedly installed on the left side of the lower pressure plate (24), which is located to the left of the extension plate (22). A docking plate (211) is fixedly installed on the right front end of the L-shaped plate (21). An infrared transmitter (212) is fixedly installed on the left side of the 211. The infrared transmitter (212) is aligned with the infrared receiver (33). The signal output terminal of the infrared receiver (33) is electrically connected to a wire, and the wire is electrically connected to the signal input terminal of the motor (32). The output shaft of the motor (32) extends through to the bottom of the fixed plate (31) and a rotating plate (34) is fixedly installed thereon. A receiving hole (35) is opened on the top right side of the rotating plate (34). The receiving hole (35) is located directly below the filling injection tube (25).
2. The filling device for a hypersensitive protein complex enzyme according to claim 1, characterized in that: The top of the filling injection tube (25) extends through to the top of the lower pressure plate (24) and is fixedly connected to the infusion tube (26). A limiting ring (27) is fixedly installed at the front end of the extension plate (22). The infusion tube (26) passes through the inner ring of the limiting ring (27). Slide rods (28) are fixedly installed on both the left and right sides of the top of the lower pressure plate (24). The slide rods (28) are slidably connected to the extension plate (22).
3. The filling device for a hypersensitive protein complex enzyme according to claim 1, characterized in that: A collection bottle holder (213) is fixedly installed on the lower left side of the L-shaped plate (21). A collection bottle (37) is snapped into the inner side of the collection bottle holder (213). A long collection hose (36) that runs vertically through the receiving hole (35) is fixedly connected to the bottom of the rotating plate (34). The other end of the long collection hose (36) is connected to the bottle mouth of the collection bottle (37).
4. The filling device for a hypersensitive protein complex enzyme according to claim 1, characterized in that: The storage mechanism (4) includes a base plate (41), which is fixedly installed on the rear side of the filling and placing cabinet (1) and located below the L-shaped plate (21). A hypersensitive protein complex enzyme storage tank (42) is fixedly installed on the top rear side of the base plate (41). A capped addition tube (43) is fixedly installed at the top center of the hypersensitive protein complex enzyme storage tank (42) and penetrates its inner cavity. A water pump (44) is fixedly installed on the top front side of the hypersensitive protein complex enzyme storage tank (42). A frequency converter (45) is provided on the top of the water pump (44). The output end of the water pump (44) is fixedly connected to the end of the infusion long hose (26) away from the filling injection tube (25). The input end of the water pump (44) penetrates to the bottom of the inner cavity of the hypersensitive protein complex enzyme storage tank (42).
5. A filling device for a hypersensitive protein complex enzyme according to claim 1, characterized in that: A servo motor (11) is fixedly installed on the top of the inner wall of the filling and placing cabinet (1). An encoder (12) is provided on the outer wall of the servo motor (11). The output shaft of the servo motor (11) extends through to the top of the filling and placing cabinet (1) and is fixedly installed on a turntable (13). Several filling bottle positioning mechanisms (14) are fixedly installed in a circular array on the top of the turntable (13), and one of the several filling bottle positioning mechanisms (14) is located directly below the filling injection tube (25).
6. A filling device for a hypersensitive protein complex enzyme according to claim 5, characterized in that: The filling bottle positioning mechanism (14) includes a positioning plate (141). The bottom of the positioning plate (141) is fixedly connected to the top of the turntable (13). A positioning hole (142) is provided at the center of the top of the positioning plate (141). Spring cabins (144) are fixedly installed on both the left and right sides of the positioning plate (141). Slide grooves (143) that penetrate into the inner cavities of the two spring cabins (144) are respectively provided on the left and right sides of the inner ring of the positioning hole (142). Springs (145) are fixedly installed on the opposite inner walls of the spring cabins (144) on both the left and right sides. An arc-edge clamping plate (146) is fixedly installed at the other end of the spring (145). The arc-edge clamping plate (146) is slidably connected to the slide groove (143). The opposite surfaces of the arc-edge clamping plates (146) on both the left and right sides are arc surfaces, and their tops are inclined surfaces.