Furnace body sealing structure based on reduction of heat loss of coke oven

By setting bottom and top fixing rings, insulation boards and movable insulation boards on the coke oven body, combined with the design of the outer shell and limiting sleeve, the problems of heat loss and inconvenient maintenance of coke ovens are solved, and more efficient insulation effect and convenient maintenance process are achieved.

CN224226942UActive Publication Date: 2026-05-12LINHUAN COKING
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINHUAN COKING
Filing Date
2025-06-13
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing coke oven body suffers significant heat loss due to the temperature difference between the high temperature and the environment, which affects fuel procurement and environmental treatment costs. Furthermore, the inconvenience of maintaining or replacing the existing equipment affects the overall insulation performance.

Method used

The furnace body adopts a sealing structure, including bottom and top fixing rings, insulation plates and movable insulation plates. The insulation plates are stably connected by fixing sleeves and fixing springs, and the outer shell and limiting sleeves ensure that the insulation liner on the furnace top is tightly attached to the furnace body to reduce heat loss.

Benefits of technology

It effectively reduces heat loss from coke ovens, improves the insulation performance of the oven body, simplifies the maintenance and replacement process of damaged components, and reduces fuel consumption and environmental treatment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a furnace body sealing structure based on reduction of heat loss of a coke oven, which comprises a furnace body, a furnace body heat preservation unit arranged on the outer surface of the furnace body, a furnace top protection mechanism movably connected to the top surface of the furnace body heat preservation unit, a feeding gate movably connected to the input end of the furnace body, and a smoke outlet channel fixedly connected to the top surface of the furnace body. The furnace body heat preservation unit comprises a bottom fixing ring which is fixedly connected to the bottom end of the outer surface of the furnace body. The bottom fixing ring is fixedly connected to the bottom end of the outer surface of the furnace body, the top fixing ring is fixedly connected to the top end of the outer surface of the furnace body, and the bottom fixing ring and the top fixing ring serve as an installation foundation of the heat preservation structure of the furnace body. Firstly, the first heat preservation plate and the second heat preservation plate are installed on the surface of the feeding opening of the furnace body, it is guaranteed that the first heat preservation plate and the second heat preservation plate are matched with each other, the first heat preservation plate and the second heat preservation plate are locked through the fixing lock sleeve, and it is guaranteed that the heat preservation effect on the feeding opening of the furnace body is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of coke oven technology, specifically to a furnace body sealing structure based on reducing heat loss in coke ovens. Background Technology

[0002] Due to the high temperature and temperature difference between the furnace body and the environment, heat is lost to the outside through thermal radiation, thermal convection and thermal conduction. For example, the outer surface temperature of the resist wall can reach more than 150°C, and heat is conducted to the outer wall through the 2-meter-thick masonry. Large areas such as the furnace top and riser pipes have significant heat loss due to convection and radiation caused by the high temperature environment. The ambient temperature in some areas may exceed 60°C. The heat loss from the furnace body surface accounts for about 10% of the total heat output of the coke oven, and the loss is about 10.8 kgce per ton of coke, which indirectly increases the cost of fuel procurement and environmental treatment.

[0003] A search revealed that patent CN217781058U discloses a lower insulation structure for a heat recovery coke oven. This structure enhances the oven's sealing by incorporating multiple insulation and sealing layers, reducing heat loss and improving insulation performance. A support layer is also included for stable support, enhancing the structure's stability and safety.

[0004] The aforementioned patent describes an improvement in the insulation and sealing performance of a coke oven by setting multiple insulation and sealing layers. However, while this device can enhance the insulation and sealing performance of the coke oven, damage to any area of ​​the device can affect its overall insulation performance due to the inconvenience of maintenance or replacement. Therefore, we provide a furnace body sealing structure based on reducing heat loss in the coke oven to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a furnace body sealing structure based on reducing heat loss in coke ovens, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] Based on the furnace body sealing structure for reducing coke oven heat loss, the furnace body includes a furnace body, an furnace body insulation unit is provided on the outer surface of the furnace body, a furnace top protection mechanism is movably connected to the top surface of the furnace body insulation unit, a feed gate is movably connected to the input end of the furnace body, and a flue is fixedly connected to the top surface of the furnace body.

[0008] The furnace body insulation unit includes a bottom fixing ring, which is fixedly connected to the bottom of the outer surface of the furnace body. The top surface of the bottom fixing ring is movably connected to a first insulation plate, and the top surface of the first insulation plate is movably connected to a second insulation plate.

[0009] The outer surface of the second insulation board is movably connected to a fixed locking sleeve, one end of the outer surface of the first insulation board is movably connected to the inner bottom end of the fixed locking sleeve, and the top surface of the second insulation board is movably connected to a top fixing ring.

[0010] A further improvement of this utility model is that: the top fixing ring is fixedly connected to the top of the outer surface of the furnace body, the top surface of the top fixing ring is fixedly connected to a limiting plate, and the top surface of the bottom fixing ring is movably connected to a locking block.

[0011] A further improvement of this utility model is that: a movable insulation plate is slidably connected to the outer surface of the card block, the number of the card blocks is two and the two card blocks are in opposite directions, and the other card block is movably connected to the inside of the bottom surface of the top fixing ring.

[0012] A further improvement of this utility model is that: a pressing plate is fixedly connected to the side of the card block, a fixing spring is fixedly connected to the bottom surface of the card block, and the other end of the fixing spring is fixedly connected to the top surface of another card block.

[0013] A further improvement of the present invention is that the furnace top protection mechanism includes an outer shell, which is movably connected inside the limiting plate, and an insulating inner liner is fixedly connected inside the outer shell, which is in close contact with the top surface of the furnace body.

[0014] A further improvement of the present invention is that: a connecting plate is fixedly connected to the top side of the outer shell, a limiting loop is movably connected to the outer surface of the connecting plate, and a fixing bolt is threaded inside the top surface of the limiting loop.

[0015] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0016] 1. This utility model provides a furnace body sealing structure based on reducing heat loss in coke ovens. By fixing the bottom fixing ring to the bottom of the outer surface of the furnace body and fixing the top fixing ring to the top of the outer surface of the furnace body, it serves as the installation base for the furnace body insulation structure. After the bottom fixing ring and the top fixing ring are installed, insulation board one and insulation board two are first installed on the surface of the feeding port of the furnace body, ensuring that insulation board one and insulation board two fit together. The insulation board one and insulation board two are then locked by the fixing locking sleeve to ensure that they have a heat preservation effect on the feeding port of the furnace body.

[0017] After the insulation board one and insulation board two are installed, prepare the movable insulation board. Squeeze the two pressing plates to retract the two locking blocks into the interior of the movable insulation board. Arrange the movable insulation boards in sequence on the sides of insulation board one and insulation board two. Then release the pressing plates. The locking blocks will be locked inside the top and bottom fixing rings by the pop-out of the fixing springs. With the cooperation of the movable insulation board and the pressing plates, use bolts to fix the movable insulation board inside. This protects the furnace body and reduces the temperature loss of the furnace body.

[0018] 2. This utility model provides a furnace body sealing structure based on reducing heat loss in coke ovens. By inserting the outer shell into the inside of the limiting plate, it ensures that the heat-insulating inner liner is tightly attached to the top surface of the furnace body. Multiple outer shells are arranged in sequence inside the limiting plate to ensure that the eight outer shells completely cover the top surface of the furnace body. After the outer shells are installed, the connecting plate is locked by the limiting sleeve and the limiting sleeve is locked by the fixing bolt. The cooperation between the limiting sleeve and the limiting plate ensures that the outer shell is installed stably. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the furnace body insulation unit of this utility model;

[0021] Figure 3 This is a schematic diagram of the component structure of the furnace body insulation unit of this utility model;

[0022] Figure 4 This is a schematic diagram of the furnace top protection mechanism of this utility model;

[0023] Figure 5 This is a schematic diagram of the component structure of the furnace top protection mechanism of this utility model.

[0024] In the diagram: 1. Furnace body; 2. Furnace body insulation unit; 21. Bottom fixing ring; 22. Insulation board one; 23. Insulation board two; 24. Fixing lock sleeve; 25. Top fixing ring; 26. Limiting plate; 27. Movable insulation board; 28. Pressing plate; 29. ​​Locking block; 210. Fixing spring; 3. Furnace top protection mechanism; 31. Outer shell; 32. Limiting loop; 33. Fixing bolt; 34. Connecting plate; 35. Insulation inner liner; 4. Feed gate; 5. Flue. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to embodiments:

[0026] Example 1: As Figure 1-5As shown, this utility model provides a furnace body sealing structure based on reducing heat loss in coke ovens, including a furnace body 1, a furnace body insulation unit 2 is provided on the outer surface of the furnace body 1, a furnace top protection mechanism 3 is movably connected to the top surface of the furnace body insulation unit 2, a feed gate 4 is movably connected to the input end of the furnace body 1, and a flue duct 5 is fixedly connected to the top surface of the furnace body 1.

[0027] The furnace body insulation unit 2 includes a bottom fixing ring 21, which is fixedly connected to the bottom of the outer surface of the furnace body 1. The top surface of the bottom fixing ring 21 is movably connected to an insulation plate 22, and the top surface of the insulation plate 22 is movably connected to an insulation plate 23.

[0028] The outer surface of insulation board 23 is movably connected to a fixing sleeve 24, one end of the outer surface of insulation board 22 is movably connected to the inner bottom end of the fixing sleeve 24, and the top surface of insulation board 23 is movably connected to a top fixing ring 25.

[0029] The top fixing ring 25 is fixedly connected to the top of the outer surface of the furnace body 1. The top surface of the top fixing ring 25 is fixedly connected to the limiting plate 26, and the bottom fixing ring 21 has a locking block 29 movably connected inside the top surface.

[0030] The outer surface of the locking block 29 is slidably connected to a movable insulation plate 27. There are two locking blocks 29, and the two locking blocks 29 are in opposite directions. Another locking block 29 is movably connected to the inside of the bottom surface of the top fixing ring 25.

[0031] A pressing plate 28 is fixedly connected to the side of the locking block 29, and a fixing spring 210 is fixedly connected to the bottom surface of the locking block 29. The other end of the fixing spring 210 is fixedly connected to the top surface of another locking block 29.

[0032] In this embodiment, a slope is fixedly connected to the side of the insulation board 22, and a groove is provided on the side of the movable insulation board 27 to fit the slope of the side of the insulation board 22. The slope of the side of the insulation board 22 is pressed down by the squeezing action of multiple movable insulation boards 27 to ensure the stability of the insulation board 22. The side of the movable insulation board 27 is provided with high temperature resistant insulation material.

[0033] The bottom fixing ring 21 is fixedly connected to the bottom of the outer surface of the furnace body 1, and the top fixing ring 25 is fixedly connected to the top of the outer surface of the furnace body 1, serving as the installation base for the insulation structure of the furnace body 1. After the bottom fixing ring 21 and the top fixing ring 25 are installed, the insulation board 1 22 and the insulation board 23 are first installed on the surface of the feeding port of the furnace body 1, ensuring that the insulation board 1 22 and the insulation board 23 fit together, and the insulation board 1 22 and the insulation board 23 are locked by the fixing locking sleeve 24 to ensure that they have the effect of insulation for the feeding port of the furnace body 1.

[0034] After the insulation board 1 22 and insulation board 23 are installed, prepare the movable insulation board 27, press the two pressing plates 28 to retract the two locking blocks 29 into the interior of the movable insulation board 27, and arrange the movable insulation board 27 on the sides of insulation board 1 22 and insulation board 23 in sequence. Then release the pressing plates 28, and the locking blocks 29 are locked into the interior of the top fixing ring 25 and the bottom fixing ring 21 by the pop-out of the fixing spring 210. With the cooperation of the movable insulation board 27 and the pressing plates 28, use bolts to lock the movable insulation board 27 inside, which protects the furnace body 1 and reduces the temperature loss of the furnace body 1 through the movable insulation board 27.

[0035] Example 2: Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the furnace top protection mechanism 3 includes a shell 31, the shell 31 is movably connected to the inside of the limiting plate 26, the inside of the shell 31 is fixedly connected to an insulation liner 35, the insulation liner 35 is tightly attached to the top surface of the furnace body 1, the top side of the shell 31 is fixedly connected to a connecting plate 34, the outer surface of the connecting plate 34 is movably connected to a limiting loop 32, and the top surface of the limiting loop 32 is threaded with a fixing bolt 33.

[0036] In this embodiment, there are eight outer shells 31, which together form a complete protective cover. The side of the outer shell 31 is provided with a slot that fits with the limiting plate 26. The side of the heat-insulating inner liner 35 is inclined, so that after the eight outer shells 31 are connected together, there is a certain gap between the heat-insulating inner liners 35.

[0037] Insert the outer shell 31 into the inside of the limiting plate 26, ensuring that the heat-insulating inner liner 35 is tightly attached to the top surface of the furnace body 1. Arrange multiple outer shells 31 in sequence inside the limiting plate 26, ensuring that the eight outer shells 31 completely cover the top surface of the furnace body 1. After the outer shells 31 are installed, lock the connecting plate 34 with the limiting sleeve 32 and lock the limiting sleeve 32 with the fixing bolt 33. The cooperation between the limiting sleeve 32 and the limiting plate 26 ensures that the outer shell 31 is installed securely.

[0038] The working principle of this furnace body sealing structure, which is based on reducing heat loss in coke ovens, will be explained in detail below.

[0039] like Figure 1-5As shown, by fixing the bottom fixing ring 21 to the bottom of the outer surface of the furnace body 1 and fixing the top fixing ring 25 to the top of the outer surface of the furnace body 1, the installation base of the insulation structure of the furnace body 1 is used. After the bottom fixing ring 21 and the top fixing ring 25 are installed, the insulation board 1 22 and the insulation board 23 are first installed on the surface of the feeding port of the furnace body 1, and the insulation board 1 22 and the insulation board 23 are made to fit together. The insulation board 1 22 and the insulation board 23 are locked by the fixing locking sleeve 24 to ensure that they have the effect of insulation of the feeding port of the furnace body 1.

[0040] After the insulation board 1 22 and insulation board 23 are installed, prepare the movable insulation board 27, press the two pressing plates 28 to retract the two locking blocks 29 into the interior of the movable insulation board 27, and arrange the movable insulation board 27 on the sides of the insulation board 1 22 and insulation board 23 in sequence. Then release the pressing plates 28, and the locking blocks 29 are locked into the interior of the top fixing ring 25 and the bottom fixing ring 21 by the pop-out of the fixing spring 210. With the cooperation of the movable insulation board 27 and the pressing plates 28, the movable insulation board 27 is locked inside by bolts, which protects the furnace body 1 and reduces the temperature loss of the furnace body 1 through the movable insulation board 27.

[0041] Insert the outer shell 31 into the inside of the limiting plate 26 to ensure that the heat-insulating inner liner 35 is tightly attached to the top surface of the furnace body 1. Arrange multiple outer shells 31 in sequence inside the limiting plate 26 to ensure that the eight outer shells 31 completely cover the top surface of the furnace body 1. After the outer shells 31 are installed, lock the connecting plate 34 with the limiting cable 32 and lock the limiting cable 32 with the fixing bolts 33. The cooperation between the limiting cable 32 and the limiting plate 26 ensures that the outer shell 31 is installed firmly.

[0042] The number of components based on the movable insulation board 27, insulation board one 22, insulation board two 23, and outer shell 31 exceeds the necessary number of components of the device and can be used to replace damaged components in order to maintain the normal operation of the device.

[0043] When the movable insulation plate 27 is damaged, the bolts used to fix the pressing plate 28 can be removed, and the pressing plate 28 can be squeezed to make the locking block 29 retract back into the movable insulation plate 27, making it easy to replace the movable insulation plate 27. When the first insulation plate 22 or the second insulation plate 23 is damaged, the movable insulation plates 27 on the left and right sides should be removed first, and the fixing lock sleeve 24 should be removed and replaced. When the outer shell 31 is damaged, the fixing bolt 33 and the limiting loop 32 should be removed before replacing the outer shell 31.

[0044] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all modifications or improvements made without departing from the spirit and concept of the present invention are within the protection scope of the present invention.

Claims

1. A furnace body sealing structure for reducing heat loss in coke ovens, comprising a furnace body (1), characterized in that: The outer surface of the furnace body (1) is provided with a furnace body insulation unit (2), the top surface of the furnace body insulation unit (2) is movably connected to a furnace top protection mechanism (3), the input end of the furnace body (1) is movably connected to a feed gate (4), and the top surface of the furnace body (1) is fixedly connected to a flue (5). The furnace body insulation unit (2) includes a bottom fixing ring (21), which is fixedly connected to the bottom of the outer surface of the furnace body (1). The top surface of the bottom fixing ring (21) is movably connected to an insulation plate one (22), and the top surface of the insulation plate one (22) is movably connected to an insulation plate two (23). The outer surface of the second insulation board (23) is movably connected to a fixing sleeve (24), one end of the outer surface of the first insulation board (22) is movably connected to the inner bottom end of the fixing sleeve (24), and the top surface of the second insulation board (23) is movably connected to a top fixing ring (25).

2. The furnace body sealing structure based on reducing coke oven heat loss according to claim 1, characterized in that: The top fixing ring (25) is fixedly connected to the top of the outer surface of the furnace body (1). The top surface of the top fixing ring (25) is fixedly connected to a limiting plate (26), and the top surface of the bottom fixing ring (21) is movably connected to a locking block (29).

3. The furnace body sealing structure based on reducing coke oven heat loss according to claim 2, characterized in that: The outer surface of the card block (29) is slidably connected to a movable insulation plate (27). There are two card blocks (29) and the two card blocks (29) are in opposite directions. The other card block (29) is movably connected to the bottom surface of the top fixing ring (25).

4. The furnace body sealing structure based on reducing coke oven heat loss according to claim 3, characterized in that: A pressing plate (28) is fixedly connected to the side of the card block (29), a fixing spring (210) is fixedly connected to the bottom surface of the card block (29), and the other end of the fixing spring (210) is fixedly connected to the top surface of another card block (29).

5. The furnace body sealing structure based on reducing coke oven heat loss according to claim 4, characterized in that: The furnace top protection mechanism (3) includes an outer shell (31), which is movably connected to the inside of the limiting plate (26). An insulating inner liner (35) is fixedly connected inside the outer shell (31), and the insulating inner liner (35) is tightly attached to the top surface of the furnace body (1).

6. The furnace body sealing structure based on reducing coke oven heat loss according to claim 5, characterized in that: A connecting plate (34) is fixedly connected to the top side of the outer shell (31). A limiting sling (32) is movably connected to the outer surface of the connecting plate (34). A fixing bolt (33) is threaded inside the top surface of the limiting sling (32).