Gear quenching device

Abstract

The utility model relates to the technical field of gear quenching, in particular to a gear quenching device which is provided with a gear ring meshing mechanism driven by a motor, a gear is quenched and cooled through an annular frame connecting tool, the gear quenching device is more stable, and the reliability is improved. Comprising a water tank, a connecting shaft, a supporting frame, a rotary driving motor, a driving gear, a circular connecting sleeve, an external connecting frame, an annular frame, a gear tool, an inner gear ring, a side support, an oil cylinder, a telescopic rod, an upper connecting plate and a quenching induction coil, the upper middle side of the interior of the water tank is connected with the left end and the right end of the connecting shaft, and the outer side of the middle of the connecting shaft is rotationally connected with the inner side of the circular connecting sleeve; the middle of the right side of the water tank is connected with a side support, the top end of the side support is connected with the bottom end of an oil cylinder, the output end of the oil cylinder is slidably connected with the outer side of a telescopic rod, and the top end of the telescopic rod is connected with the right portion of the bottom side of an upper connecting plate. The left side of the upper connecting plate is connected with a quenching induction coil.

Description

Technical Field

[0001] This utility model relates to the technical field of gear quenching, specifically to a gear quenching device. Background Technology

[0002] Quenching is a heat treatment process. For steel, quenching involves heating the steel to a temperature above the critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), holding it at that temperature for a period of time to achieve complete or partial austenitization, and then rapidly cooling it at a rate greater than the critical cooling rate to below Ms (or isothermally near Ms) to induce a martensitic (or bainitic) transformation. Quenching is also commonly used to describe solution treatment or heat treatment processes involving rapid cooling in materials such as aluminum alloys, copper alloys, titanium alloys, and tempered glass.

[0003] Gears typically require quenching during machining. A gear quenching device, such as the one described in patent publication number CN219526713U, can perform quenching operations on multiple gears at once by clamping the gears to be quenched onto all gear fixtures on the chain. This allows for efficient quenching with the induction coil making way for the chain drive. The device is highly automated, efficient in quenching, and has comprehensive functions and strong practicality.

[0004] However, the chain of this device is prone to interference and instability with the tooling connection, resulting in poor induction hardening effect and low reliability. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a gear quenching device with a gear and ring meshing mechanism driven by a motor, which connects to tooling via a ring frame for gear quenching and cooling, resulting in greater stability and improved reliability.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a gear quenching device, comprising a water tank, a connecting shaft, a support frame, a rotary drive motor, a drive gear, a circular connecting sleeve, an outer frame, an annular frame, a gear tooling, an internal gear ring, a side support, a hydraulic cylinder, a telescopic rod, an upper connecting plate, and a quenching induction coil. The upper and middle sides of the water tank are connected to the left and right ends of the connecting shaft. The outer side of the middle part of the connecting shaft is rotatably connected to the inner side of the circular connecting sleeve. The outer side of the circular connecting sleeve is connected to the inner side of the annular frame via multiple sets of outer frames. The outer side of the annular frame... Multiple sets of gear fixtures are evenly arranged. The left side of the inner ring of the ring frame is connected to the outer side of the internal gear ring. The left side of the top of the connecting shaft is connected to the middle of the bottom of the rotary drive motor via a support frame. The output end of the rotary drive motor is connected to the middle of the left side of the drive gear. The drive gear meshes with the internal gear ring. A side bracket is connected to the middle of the right side of the water tank. The top of the side bracket is connected to the bottom of the oil cylinder. The output end of the oil cylinder is slidably connected to the outer side of the telescopic rod. The top of the telescopic rod is connected to the right side of the bottom of the upper connecting plate. A quenching induction coil is connected to the left side of the upper connecting plate.

[0009] Preferably, it also includes a counterweight, with the right side of the upper connecting plate connected to the middle left side of the counterweight.

[0010] Preferably, it also includes a connecting line and a pull-wire encoder. The top left side of the side bracket is connected to the bottom side of the pull-wire encoder. The input end of the pull-wire encoder is movably provided with a connecting line, and the top of the connecting line is connected to the left side of the telescopic rod at the bottom of the upper connecting plate.

[0011] Preferably, it also includes a water pump, an inlet pipe, a water passage shell, a connecting seat, and an inlet head. The lower right side of the water tank is connected to the bottom of the water pump via the connecting seat. The inlet pipe is connected to the bottom right side of the water passage shell via the water pump. The middle of the bottom side of the water passage shell is fixed to the top right front side of the water tank. The left side of the bottom of the water passage shell is connected to the top side of the inlet head.

[0012] Preferably, it also includes an on / off valve and a drain head, wherein the lower left rear part of the water tank is connected to the inside of the on / off valve, and the outside of the on / off valve is connected to the inside of the drain head.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present invention provides a gear quenching device, which has the following beneficial effects:

[0015] The water tank contains cooling water. Each gear fixture holds a corresponding gear to be quenched. With the support frame fixing the rotary drive motor, the rotary drive motor drives the drive gear to rotate. The drive gear meshes with the internal gear ring, which drives the annular frame. The annular frame is connected to the outer connecting sleeve on the outside of the connecting shaft. When moving, the hydraulic cylinder acts on the telescopic rod to extend it, and the upper connecting plate connects to the quenching induction coil in a high position, without interfering with the movement of the gear fixture. After it is in position, the hydraulic cylinder acts on the telescopic rod to retract it, and the upper connecting plate connects to the quenching induction coil to move it downward. The quenching induction coil acts on the gear in the gear fixture to quench it, and then the gear enters the water tank for cooling. The motor-driven gear and gear ring meshing mechanism, connected to the fixture by the annular frame, quenches and cools the gears, making it more stable and improving reliability. Attached Figure Description

[0016] Figure 1 This is an axial view of the structural schematic diagram of this utility model;

[0017] Figure 2 This utility model Figure 1 Top view;

[0018] Figure 3 This utility model Figure 1 Front view;

[0019] Figure 4 This utility model Figure 1 The right view.

[0020] The following components are labeled in the attached diagram: 1. Water tank; 2. Connecting shaft; 3. Support frame; 4. Rotary drive motor; 5. Drive gear; 6. Circular connecting sleeve; 7. External frame; 8. Ring frame; 9. Gear fixture; 10. Internal gear ring; 11. Side bracket; 12. Hydraulic cylinder; 13. Telescopic rod; 14. Upper connecting plate; 15. Quenching induction coil; 16. Counterweight; 17. Connecting wire; 18. Wire encoder; 19. Water pump; 20. Inlet pipe; 21. Water passage shell; 22. Connecting seat; 23. Inlet head; 24. On / off valve; 25. Drain head. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example

[0023] Please see Figure 1-4A gear quenching device includes a water tank 1, a connecting shaft 2, a support frame 3, a rotary drive motor 4, a drive gear 5, a circular connecting sleeve 6, an outer frame 7, an annular frame 8, a gear tooling 9, an internal gear ring 10, a side support 11, a hydraulic cylinder 12, a telescopic rod 13, an upper connecting plate 14, and a quenching induction coil 15. The upper and middle sides of the water tank 1 are connected to the left and right ends of the connecting shaft 2. The outer side of the middle part of the connecting shaft 2 is rotatably connected to the inner side of the circular connecting sleeve 6. The outer side of the circular connecting sleeve 6 is connected to multiple sets of outer frames. 7 is connected to the inner side of the annular frame 8. Multiple sets of gear fixtures 9 are evenly arranged on the outer side of the annular frame 8. The left side of the inner ring of the annular frame 8 is connected to the outer side of the internal gear ring 10. The top left of the connecting shaft 2 is connected to the bottom middle of the rotary drive motor 4 via the support frame 3. The output end of the rotary drive motor 4 is connected to the left middle of the drive gear 5. The drive gear 5 is in movable mesh with the internal gear ring 10. A side bracket 11 is connected to the right middle of the water tank 1. The top of the side bracket 11 is connected to the bottom end of the oil cylinder 12. The output end of the hydraulic cylinder 12 is slidably connected to the outside of the telescopic rod 13. The top of the telescopic rod 13 is connected to the bottom right side of the upper connecting plate 14. The left side of the upper connecting plate 14 is connected to the quenching induction coil 15. The water tank 1 contains cooling water. Each gear fixture 9 holds the corresponding gear to be quenched. With the support frame 3 fixing the rotary drive motor 4, the rotary drive motor 4 drives the drive gear 5 to rotate. The drive gear 5 meshes with the internal gear ring 10. The internal gear ring 10 drives the ring frame 8. The outer connecting frame 7 connects to the circular connecting sleeve 6 to rotate outside the connecting shaft 2. When moving, the hydraulic cylinder 12 acts on the telescopic rod 13 to be in the extended state. The upper connecting plate 14 is connected to the quenching induction coil 15 in the high position, which does not interfere with the movement of the gear fixture 9. After being in position, the hydraulic cylinder 12 acts on the telescopic rod 13 to retract. The upper connecting plate 14 connects to the quenching induction coil 15 to move downward. The quenching induction coil 15 acts on the gear in the gear fixture 9 to quench, and then enters the water in the water tank 1 for cooling.

[0024] It also includes a counterweight 16, with the right side of the upper connecting plate 14 connected to the middle left side of the counterweight 16; the counterweight 16 can balance the center of gravity of the upper connecting plate 14 at the top of the telescopic rod 13, preventing deviation and improving stability.

[0025] It also includes a connecting line 17 and a pull-wire encoder 18. The top left side of the side bracket 11 is connected to the bottom side of the pull-wire encoder 18. The input end of the pull-wire encoder 18 is movably provided with the connecting line 17. The top of the connecting line 17 is connected to the left side of the telescopic rod 13 at the bottom of the upper connecting plate 14. When the upper connecting plate 14 moves up and down, the connecting line 17 can move. With the counterweight 16 fixed, the connecting line 17 acts on the pull-wire encoder 18 to detect the distance signal, and the control system acts on the hydraulic cylinder 12 to accurately control the lifting height.

[0026] It also includes a water pump 19, a water inlet pipe 20, a water passage shell 21, a connecting seat 22, and a water inlet head 23. The lower right front part of the water tank 1 is connected to the bottom side of the water pump 19 via the connecting seat 22. The water inlet pipe 20 is connected to the bottom right side of the water passage shell 21 via the water pump 19. The middle part of the bottom side of the water passage shell 21 is fixed to the top right front side of the water tank 1. The bottom left side of the water passage shell 21 is connected to the top side of the water inlet head 23. The water pump 19 is fixed in position by the connecting seat 22. When the water inlet pipe 20 is connected to a water source, the water pump 19 can be used to pump water through the water inlet pipe 20, which is then introduced through the water passage shell 21 to the water inlet head 23 and discharged into the water tank 1.

[0027] It also includes an on / off valve 24 and a drain head 25. The lower left rear part of the water tank 1 is connected to the inside of the on / off valve 24, and the outside of the on / off valve 24 is connected to the inside of the drain head 25. When the on / off valve 24 is opened, the water inside the water tank 1 can be discharged to the outside by the drain head 25, which improves convenience.

[0028] In summary, when a gear quenching device is in use, the position of the water pump 19 is fixed by the connecting seat 22. When the water inlet pipe 20 is connected to a water source, water can be pumped through the water pump 19 and introduced through the water inlet shell 21 to the water inlet head 23 and discharged into the water tank 1, so that the water tank 1 contains cooling water. Each gear tool 9 clamps the corresponding gear to be quenched. With the support frame 3 fixed to the rotary drive motor 4, the rotary drive motor 4 drives the drive gear 5 to rotate. The drive gear 5 meshes with the internal gear ring 10, and the internal gear ring 10 drives the ring frame 8, which rotates outside the connecting shaft 2 via the outer frame 7 and the circular connecting sleeve 6. When moving, the oil cylinder 12 acts on the telescopic rod 13 to be in the extended state, and the upper connecting plate 14 connects the quenching induction coil 1. 5 is in a high position, not interfering with the movement of gear tooling 9. After it is in position, the hydraulic cylinder 12 acts on the telescopic rod 13 to retract. It is connected to the quenching induction coil 15 via the upper connecting plate 14 and moves downward. The quenching induction coil 15 acts on the gear inside the gear tooling 9 for quenching. When the upper connecting plate 14 moves up and down, the connecting line 17 can be connected to move. With the counterweight 16 fixed, the connecting line 17 acts on the pull-wire encoder 18 to detect the distance signal. The control system acts on the hydraulic cylinder 12 to accurately control the lifting height. Then it enters the water tank 1 for cooling. The counterweight 16 can balance the center of gravity of the upper connecting plate 14 at the top of the telescopic rod 13 to avoid deviation. When the opening and closing valve 24 is opened, the water inside the water tank 1 can be discharged out through the drain head 25 to improve convenience.

[0029] The rotary drive motor 4, gear tooling 9, hydraulic cylinder 12, wire encoder 18, water pump 19, and on / off valve 24 are commercially available devices known to those skilled in the art. We are simply using them here without making any structural or functional improvements, and we will not elaborate further on them here.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gear quenching device, characterized in that, The system includes a water tank (1), a connecting shaft (2), a support frame (3), a rotary drive motor (4), a drive gear (5), a circular connecting sleeve (6), an outer frame (7), an annular frame (8), gear fixtures (9), an internal gear ring (10), a side bracket (11), a hydraulic cylinder (12), a telescopic rod (13), an upper connecting plate (14), and a quenching induction coil (15). The upper and middle sides of the water tank (1) are connected to the left and right ends of the connecting shaft (2). The outer side of the middle part of the connecting shaft (2) is rotatably connected to the inner side of the circular connecting sleeve (6). The outer side of the circular connecting sleeve (6) is connected to the inner side of the annular frame (8) via multiple sets of outer frames (7). Multiple sets of gear fixtures (9) are evenly arranged on the outer side of the annular frame (8). The inner ring of the ring frame (8) is connected to the outer side of the internal gear ring (10). The top left of the connecting shaft (2) is connected to the bottom middle of the rotary drive motor (4) via the support frame (3). The output end of the rotary drive motor (4) is connected to the middle left of the drive gear (5). The drive gear (5) is in active mesh with the internal gear ring (10). The middle right side of the water tank (1) is connected to the side bracket (11). The top of the side bracket (11) is connected to the bottom end of the oil cylinder (12). The output end of the oil cylinder (12) is slidably connected to the outer side of the telescopic rod (13). The top of the telescopic rod (13) is connected to the bottom right side of the upper connecting plate (14). The left side of the upper connecting plate (14) is connected to the quenching induction coil (15).

2. The gear quenching device according to claim 1, characterized in that: It also includes a counterweight (16), with the right side of the upper connecting plate (14) connected to the middle left side of the counterweight (16).

3. The gear quenching device according to claim 1, characterized in that: It also includes a connecting line (17) and a pull-wire encoder (18). The top left side of the side bracket (11) is connected to the bottom side of the pull-wire encoder (18). The input end of the pull-wire encoder (18) is movably provided with a connecting line (17). The top of the connecting line (17) is connected to the left side of the telescopic rod (13) at the bottom of the upper connecting plate (14).

4. The gear quenching device according to claim 1, characterized in that: It also includes a water pump (19), a water inlet pipe (20), a water passage shell (21), a connecting seat (22), and a water inlet head (23). The lower right side of the water tank (1) is connected to the bottom of the water pump (19) via the connecting seat (22). The water inlet pipe (20) is connected to the bottom right side of the water passage shell (21) via the water pump (19). The middle part of the bottom side of the water passage shell (21) is fixed to the top right front side of the water tank (1). The left side of the bottom of the water passage shell (21) is connected to the top side of the water inlet head (23).

5. A gear quenching device according to claim 1, characterized in that: It also includes an on / off valve (24) and a drain head (25). The lower left side of the water tank (1) is connected to the inside of the on / off valve (24), and the outside of the on / off valve (24) is connected to the inside of the drain head (25).

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