Fan transmission chain vibration detection device

Abstract

The utility model discloses a fan transmission chain vibration detection device, which comprises a detection main body, a control panel fixedly connected to the front surface of the detection main body, a radiator fixedly connected to one side of the detection main body, a separation net fixedly connected to the inner side of the radiator, and a semiconductor chilling plate fixedly connected to the interior of the radiator. A data line penetrates through the top of the detection main body, one end of the data line is fixedly connected with a vibration sensor, mounting plates are symmetrically and fixedly connected to the top and the bottom of the detection main body, buffer rings are mounted on the inner sides of the mounting plates, and mounting screws penetrate through the front surfaces of the buffer rings; according to the utility model, the influence of external interference on the precision and mechanical impact of the detection device is reduced, so that the detection precision of the detection device is improved, the service life of the detection device is prolonged, and the heat dissipation effect of the detection device is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of vibration detection devices, specifically a vibration detection device for a fan drive chain. Background Technology

[0002] A wind turbine drivetrain vibration detection device is used to monitor the vibration status of a wind turbine drivetrain system. It is primarily used to monitor the vibration of the wind turbine drivetrain during operation in real time, including the vibration of key components such as the gearbox, drive shaft, and couplings. By collecting, analyzing, and processing vibration signals, potential faults in the drivetrain system can be detected promptly, such as gear wear, shaft imbalance, and bearing failure.

[0003] Existing technology publication CN221703895U discloses a wind turbine drive chain monitoring device, including a mounting box. A vibration sensor is fixedly installed on the inner wall of one side of the mounting box, and the vibration sensor is electrically connected to a data acquisition device. The data acquisition device is fixedly installed on the inner wall of the other side of the mounting box. Several stabilizing connection mechanisms are also provided on the top and bottom surfaces of the mounting box. After the mounting box is installed on important transmission parts such as bearings and gears in the wind turbine drive chain, the mechanical vibration generated when the wind turbine drive chain is running will be transmitted to the mounting box. The vibration sensor inside the mounting box will convert the energy generated by these vibrations into electrical signals and transmit them to the data acquisition device. The data acquisition device will upload the signals. By monitoring and analyzing abnormal vibration data and trends, personnel can understand the operating status of the wind turbine drive chain, thereby enabling early detection of drive chain failures, reducing the failure rate of the wind turbine unit, and lowering maintenance costs.

[0004] However, existing vibration detection devices for wind turbine transmission chains are typically installed on the wind turbine itself, and the wind turbine generates vibrations during operation. Since the vibration detection device is unlikely to buffer these vibrations, the vibrations cause external interference to the detection device, affecting its accuracy. Furthermore, the vibrations also cause mechanical impacts to the detection components, thus affecting the detection accuracy and service life of the device. Additionally, the detection components inside the device generate heat during the detection process, which is usually dissipated through heat vents. This method is ineffective in cooling the device, resulting in poor heat dissipation. Therefore, we propose a new vibration detection device for wind turbine transmission chains. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a fan drive chain vibration detection device to solve the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a fan drive chain vibration detection device, comprising a detection body, a control panel fixedly connected to the front of the detection body, a radiator fixedly connected to one side of the detection body, a mesh fixedly connected to the inner side of the radiator, a thermoelectric cooler fixedly connected inside the radiator, a cooling fan installed on the other side of the thermoelectric cooler, a data cable extending through the top of the detection body, a vibration sensor fixedly connected to one end of the data cable, mounting plates symmetrically fixedly connected to the top and bottom of the detection body, a buffer ring installed inside the mounting plate, a mounting screw extending through the front of the buffer ring, a buffer spring movably connected to the outer side of the mounting screw, and a detection main board installed inside the detection body. This reduces the impact of external interference on the accuracy and mechanical shock of the detection device, thus improving the detection accuracy, service life, and heat dissipation effect of the device.

[0009] Preferably, the front of the control panel is equipped with control buttons and a display screen, both of which are electrically connected to the detection motherboard.

[0010] Preferably, a fixing plate is fixedly connected to the outside of the vibration sensor, and fixing holes are provided at the four corners of the front of the fixing plate.

[0011] Preferably, a cooling fan is installed on one side of the semiconductor cooling chip, and the cooling fan is located inside the heat sink.

[0012] Preferably, the output terminals of the detection motherboard are electrically connected to a signal processor, a data analyzer, and a communication module, respectively, and the detection motherboard is electrically connected to a data line.

[0013] Preferably, a heat dissipation mesh is fixedly connected to the other side of the detection body, and the heat dissipation mesh and the partition mesh are arranged symmetrically.

[0014] Preferably, the buffer ring is made of rubber material and has an elliptical structure.

[0015] (III) Beneficial Effects

[0016] This utility model provides a vibration detection device for a fan drive chain, which has the following advantages:

[0017] (1) The vibration detection device of this type of fan transmission chain, through the setting of buffer ring, mounting screw and buffer spring, when the fan transmission chain vibration detection device is used, since the mounting screw is installed together with the equipment, the vibration will first act on the mounting screw. Due to the installation method, the two buffer springs will buffer the vibration of the mounting screw. At the same time, the vibration acts on the buffer ring. Since the buffer ring is made of rubber material, it has the function of deformation, which will buffer the vibration again, thereby minimizing the vibration acting on the detection device, reducing the impact of external interference on the accuracy and mechanical impact of the detection device, thus improving the detection accuracy and service life of the detection device.

[0018] (2) In this type of fan transmission chain vibration detection device, when the detection component inside the vibration detection device generates heat during the detection process, the cooling surface and heating surface of the semiconductor cooling chip heat up and cool down respectively, while the cooling fan draws the heat from the heating surface and discharges it through the mesh, and the cooling fan draws the cold air from the cooling surface and applies it to the component inside the detection body, thereby absorbing the heat and dissipating it through the heat dissipation mesh. Therefore, the heat dissipation effect of the vibration detection device is improved, and the component is prevented from being damaged due to overheating. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a partial structural schematic diagram of the vibration sensor of this utility model;

[0021] Figure 3 This is a partial structural schematic diagram of the mounting plate of this utility model;

[0022] Figure 4 This is a cross-sectional view of the detection body of this utility model.

[0023] In the diagram: 1. Detection body; 101. Heat dissipation mesh; 102. Detection motherboard; 103. Signal processor; 104. Data analyzer; 105. Communication module; 2. Heat sink; 201. Semiconductor cooling chip; 202. Cooling fan; 203. Cooling fan; 3. Partition mesh; 4. Control panel; 5. Control buttons; 6. Display screen; 7. Data cable; 8. Vibration sensor; 9. Fixing plate; 10. Fixing port; 11. Mounting plate; 12. Buffer ring; 13. Mounting screw; 14. Buffer spring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides a technical solution: a fan drive chain vibration detection device, including a detection body 1, a control panel 4 fixedly connected to the front of the detection body 1, a radiator 2 fixedly connected to one side of the detection body 1, a mesh 3 fixedly connected to the inner side of the radiator 2, a semiconductor cooling chip 201 fixedly connected inside the radiator 2, a cooling fan 203 installed on the other side of the semiconductor cooling chip 201, a data cable 7 passing through the top of the detection body 1, a vibration sensor 8 fixedly connected to one end of the data cable 7, mounting plates 11 symmetrically fixedly connected to the top and bottom of the detection body 1, a buffer ring 12 installed inside the mounting plate 11, a mounting screw 13 passing through the front of the buffer ring 12, a buffer spring 14 movably connected to the outer side of the mounting screw 13, and a detection main board 102 installed inside the detection body 1.

[0026] Furthermore, control buttons 5 and a display screen 6 are installed on the front of the control panel 4. Both control buttons 5 and the display screen 6 are electrically connected to the detection motherboard 102. The control buttons 5 facilitate operation by the staff, and the display screen 6 can display the detected vibration data.

[0027] Furthermore, a fixing plate 9 is fixedly connected to the outside of the vibration sensor 8. Fixing holes 10 are provided at the four corners of the front of the fixing plate 9. The vibration sensor 8 can be installed by placing the fixing plate 9 in the installation position and then inserting the bolts into the fixing holes 10 and tightening them.

[0028] Furthermore, a cooling fan 202 is installed on one side of the thermoelectric cooler 201. The cooling fan 202 is located inside the heat sink 2. The thermoelectric cooler 201 can cool and heat, and when the heating surface is hot, the cooling fan 202 will run to generate suction, thereby extracting and dissipating the heat.

[0029] Furthermore, the output terminals of the detection motherboard 102 are electrically connected to the signal processor 103, the data analyzer 104, and the communication module 105, respectively. The detection motherboard 102 is electrically connected to the data line 7. The vibration signal of the transmission chain is collected by the vibration sensor 8 and transmitted to the signal processor 103 through the data line 7. At this time, the signal processor 103 filters, amplifies, and digitizes the vibration signal, and then transmits it to the data analyzer 104. The data analyzer 104 analyzes the vibration data and extracts the vibration frequency, amplitude, spectrum, etc. The data is then displayed on the display screen 6 and transmitted to the monitoring system terminal through the communication module 105.

[0030] Furthermore, a heat dissipation mesh 101 is fixedly connected to the other side of the detection body 1. The heat dissipation mesh 101 and the partition mesh 3 are symmetrically arranged. The heat dissipation mesh 101 can quickly dissipate the heat inside the detection body 1.

[0031] Furthermore, the buffer ring 12 is made of rubber material and has an elliptical structure. The buffer ring 12 made of rubber material has the function of deformation and can buffer vibration.

[0032] Working Principle: After installation, first check the installation, fixation, and safety protection of this utility model. When using the fan drive chain vibration detection device, the operator positions the mounting plate 11 in the installation position and installs the buffer ring 12 into the through-hole on the mounting plate 11. Then, one of the buffer springs 14 is installed on the mounting screw 13, and the mounting screw 13 is passed through the through-hole of the buffer ring 12. At this time, the other buffer spring 14 is installed on the mounting screw 13, and then the mounting screw 13 is tightened to complete the installation. Then, the operator installs the vibration sensor 8 in the detection position. After installation, during the detection process, the vibration sensor 8 collects the vibration signal of the drive chain and transmits it to the signal processor 103 through the data cable 7. At this time, the signal processor 103 filters, amplifies, and digitizes the vibration signal, and then transmits it to the data analyzer 104. The data analyzer 104 analyzes the vibration data and extracts the vibration frequency, amplitude, spectrum, etc. The data will then be displayed on the display. On the display screen 6, data is transmitted to the monitoring system terminal via the communication module 105. At this time, the detection component inside the vibration detection device will generate heat. The cooling surface and heating surface of the semiconductor cooling chip 201 will heat and cool respectively. The heat dissipation fan 202 will draw the heat from the heating surface and discharge it through the mesh 3. The cooling fan 203 will draw the cold air from the cooling surface and apply it to the components inside the detection body 1, thereby absorbing the heat and dissipating it through the heat dissipation mesh 101. When the vibration of the fan acts on the detection device, since the mounting screw 13 is installed with the equipment, the vibration will first act on the mounting screw 13. Due to the installation method, the two buffer springs 14 will buffer the vibration of the mounting screw 13. At the same time, the vibration will act on the buffer ring 12. Since the buffer ring 12 is made of rubber material, it has the function of deformation and will buffer the vibration again, thereby minimizing the vibration acting on the detection device. This completes the use of this utility model. This utility model has a simple structure and is safe and convenient to use.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vibration detection device for a wind turbine drive chain, comprising a detection body (1), characterized in that: A control panel (4) is fixedly connected to the front of the detection body (1). A heat sink (2) is fixedly connected to one side of the detection body (1). A mesh (3) is fixedly connected to the inner side of the heat sink (2). A semiconductor cooling chip (201) is fixedly connected inside the heat sink (2). A cooling fan (203) is installed on the other side of the semiconductor cooling chip (201). A data cable (7) is installed through the top of the detection body (1). A vibration sensor (8) is fixedly connected to one end of the data cable (7). Mounting plates (11) are symmetrically fixedly connected to the top and bottom of the detection body (1). A buffer ring (12) is installed inside the mounting plate (11). A mounting screw (13) is installed through the front of the buffer ring (12). A buffer spring (14) is movably connected to the outer side of the mounting screw (13). A detection motherboard (102) is installed inside the detection body (1).

2. The fan drive chain vibration detection device according to claim 1, characterized in that: The control panel (4) has a control button (5) and a display screen (6) installed on its front side. The control button (5) and the display screen (6) are electrically connected to the detection motherboard (102).

3. The fan drive chain vibration detection device according to claim 1, characterized in that: The vibration sensor (8) is fixedly connected to a fixing plate (9) on the outside, and fixing holes (10) are provided at the four corners of the front of the fixing plate (9).

4. The fan drive chain vibration detection device according to claim 1, characterized in that: A cooling fan (202) is installed on one side of the semiconductor cooling chip (201), and the cooling fan (202) is located inside the heat sink (2).

5. The fan drive chain vibration detection device according to claim 1, characterized in that: The output terminals of the detection motherboard (102) are electrically connected to a signal processor (103), a data analyzer (104), and a communication module (105), respectively, and the detection motherboard (102) is electrically connected to a data line (7).

6. The fan drive chain vibration detection device according to claim 1, characterized in that: A heat dissipation mesh (101) is fixedly connected to the other side of the detection body (1), and the heat dissipation mesh (101) and the partition mesh (3) are arranged symmetrically.

7. The fan drive chain vibration detection device according to claim 1, characterized in that: The buffer ring (12) is made of rubber material and has an elliptical structure.

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