Inner and outer diameter calibration ruler device suitable for gear ring

By designing a calibration device for the inner and outer diameters of gear rings, the problem of measuring large gear rings was solved, achieving efficient and low-cost inner and outer diameter measurement, and improving measurement accuracy and efficiency.

CN224230901UActive Publication Date: 2026-05-12NGC (HUAIAN) HIGH SPEED GEAR MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NGC (HUAIAN) HIGH SPEED GEAR MFG CO LTD
Filing Date
2025-06-24
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

现有技术中,风电齿轮箱机组大型化与集成化发展导致齿圈尺寸增大,内径和外径误差过大会导致安装困难,且现有测量方法成本高、过程繁琐、效率低、精度差。

Method used

A calibration device for the inner and outer diameters of gear rings was designed, including a measuring gauge, an outer diameter measuring component, and an inner diameter measuring component. The device measures the inner and outer diameters of the gear rings using a calibration rod, simplifying the measurement process and improving measurement efficiency and accuracy.

Benefits of technology

It enables efficient and low-cost measurement of the inner and outer diameters of gear rings, simplifies the measurement process, and improves measurement accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224230901U_ABST
    Figure CN224230901U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of measurement, in particular to an inner and outer diameter calibration ruler device suitable for a gear ring. The measuring gauge is provided with a first calibration piece and a second calibration piece, the two first positioning pieces are arranged at the two ends of the first measuring rod in a sliding mode, the two opposite side faces of the two first positioning pieces abut against the side face of the first calibration piece so as to determine the length of the portion, between the two first positioning pieces, of the first measuring rod, and the first measuring rod is placed on the gear ring. The two opposite side faces of the two first positioning pieces can abut against the outer wall of the gear ring and are used for measuring the outer diameter of the gear ring, the two second positioning pieces are arranged at the two ends of the second measuring rod in a sliding mode, and the two opposite side faces of the two second positioning pieces abut against the side face of the second calibration piece. The length of the second measuring rod between the two second positioning pieces is determined, the second measuring rod is placed on the gear ring, and the two opposite side faces of the two second positioning pieces can abut against the inner wall of the gear ring and are used for measuring the inner diameter of the gear ring, so that the measuring process can be simplified, and the measuring efficiency can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of measurement technology, and in particular to a device for calibrating the inner and outer diameters of gear rings. Background Technology

[0002] With the trend of increasing size and integration of wind turbine gearbox units, the size of the gear ring is constantly increasing. Excessive errors in the inner and outer diameters of the gear ring can lead to installation failure. However, in the current technology, the size measurement of large parts is carried out using a dedicated coordinate measuring machine, which is costly, cumbersome, slow, and has large measurement errors.

[0003] Therefore, there is an urgent need for a device for calibrating the inner and outer diameters of gear rings to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a device for calibrating the inner and outer diameters of gear rings, which can simplify the measurement process, improve measurement efficiency, reduce measurement costs, and improve measurement accuracy.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] A device for calibrating the inner and outer diameters of a gear ring, comprising:

[0007] A measuring gauge, wherein a first calibration element and a second calibration element are provided on the measuring gauge;

[0008] An outer diameter measuring assembly includes a first measuring rod and two first positioning members. The two first positioning members are slidably disposed on the first measuring rod. The first measuring rod can be placed above a first calibration member such that the two opposite sides of the two first positioning members abut against the sides of the first calibration member to determine the length of the first measuring rod between the two first positioning members. The first measuring rod can be placed on a gear ring, and the two opposite sides of the two first positioning members abut against the outer wall of the gear ring.

[0009] The inner diameter measuring assembly includes a second measuring rod and two second positioning members. The two second positioning members are slidably disposed on the second measuring rod. The second measuring rod can be placed above the second calibration member such that the two opposing sides of the two second positioning members abut against the side of the second calibration member to determine the length of the second measuring rod between the two second positioning members. The second measuring rod can be placed on the gear ring, and the two opposing sides of the two second positioning members abut against the inner wall of the gear ring.

[0010] As a preferred technical solution of the above-mentioned device for calibrating the inner and outer diameters of a gear ring, the first positioning member includes a first support block and a first positioning rod. The first measuring rod is slidably inserted through the first support block, the first positioning rod is slidably disposed on the first support block, the first support block is supported on the top surface of the first calibration member, and the first positioning rod can abut against the side of the first calibration member.

[0011] As a preferred technical solution of the above-mentioned device for calibrating the inner and outer diameters of a gear ring, the first support block includes a first bracket and two first positioning clamps, the two first positioning clamps are spaced apart on the first bracket, and the first measuring rod slides through the two first positioning clamps.

[0012] As a preferred technical solution of the above-mentioned device for calibrating the inner and outer diameters of a gear ring, the first support block further includes a first locking member, which passes through the two first positioning clamps to clamp the first measuring rod.

[0013] As a preferred technical solution of the above-mentioned device for calibrating the inner and outer diameters of gear rings, the measuring gauge is provided with a plurality of measuring holes, each measuring hole serving as a second calibration component, the two opposing sides of the two second positioning components abutting against the inner wall of the measuring hole, and the diameters of the plurality of measuring holes are all different.

[0014] As a preferred embodiment of the aforementioned internal and external diameter calibration device for gear rings, the plurality of measuring holes are arranged in an array, with m rows along the length direction of the measuring gauge and n columns along the width direction of the measuring gauge, where m and n are both integers greater than 1.

[0015] As a preferred technical solution of the aforementioned internal and external diameter calibration device for gear rings, a plurality of measuring holes are coaxially arranged, and the radius of the plurality of measuring holes gradually decreases along the vertical downward direction.

[0016] As a preferred technical solution of the aforementioned internal and external diameter calibration device for gear rings, both the first measuring rod and the second measuring rod are carbon rods.

[0017] As a preferred technical solution of the above-mentioned internal and external diameter calibration device for gear rings, the measuring gauge is provided with a plurality of measuring grooves at intervals, and every two measuring grooves form a group to form a first calibration piece, so that the measuring gauge has a plurality of first calibration pieces of different lengths.

[0018] As a preferred technical solution of the aforementioned internal and external diameter calibration device for gear rings, the measuring gauge is provided with a number of size markings, and a set of size markings is provided for each of the first calibration components.

[0019] The beneficial effects of this utility model are:

[0020] This invention provides a device for calibrating the inner and outer diameters of gear rings. The device includes a measuring gauge, an outer diameter measuring component, and an inner diameter measuring component. The measuring gauge has a first calibration element and a second calibration element. The outer diameter measuring component includes a first measuring rod and two first positioning elements. The two first positioning elements are slidably disposed on the first measuring rod. The first measuring rod can be placed above the first calibration elements such that the two opposite sides of the two first positioning elements abut against the sides of the first calibration elements to determine the length of the first measuring rod between the two first positioning elements. The first measuring rod can be placed on the gear ring, and the two opposite sides of the two first positioning elements abut against the outer wall of the gear ring. The inner diameter measuring component includes a second measuring rod and two second positioning elements. The two second positioning elements are slidably disposed on the second measuring rod. The second measuring rod can be placed above the second calibration elements such that the two opposite sides of the two second positioning elements abut against the sides of the second calibration elements to determine the length of the second measuring rod between the two second positioning elements. The second measuring rod can be placed on the gear ring, and the two opposite sides of the two second positioning elements abut against the inner wall of the gear ring. Compared to existing technologies, this device first calibrates the first measuring rod and then measures the outer diameter of the gear ring using the calibrated first measuring rod, and then first calibrates the second measuring rod and then measures the inner diameter of the gear ring using the calibrated second measuring rod. The measurement process is simple, efficient, and cost-effective, and improves measurement accuracy. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.

[0022] Figure 1 A first structural schematic diagram of a gear ring inner and outer diameter calibration device provided in an embodiment of this utility model;

[0023] Figure 2 A second structural schematic diagram of a gear ring inner and outer diameter calibration device provided in an embodiment of this utility model;

[0024] Figure 3 for Figure 2 A magnified view of part A in the image.

[0025] In the picture:

[0026] 1. Measuring gauge; 11. Measuring groove; 12. Measuring hole; 2. First measuring rod; 3. First positioning component; 31. First support block; 32. First positioning rod. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0031] like Figures 1 to 3 As shown, this utility model provides a device for calibrating the inner and outer diameters of gear rings. The device for calibrating the inner and outer diameters of gear rings includes: a measuring gauge 1, an outer diameter measuring component, and an inner diameter measuring component.

[0032] Specifically, the measuring gauge 1 is provided with a first calibration piece and a second calibration piece; the outer diameter measuring assembly includes a first measuring rod 2 and two first positioning pieces 3, the two first positioning pieces 3 are slidably disposed on the first measuring rod 2, the first measuring rod 2 can be placed above the first calibration piece so that the two opposite sides of the two first positioning pieces 3 abut against the sides of the first calibration piece, so as to determine the length of the first measuring rod 2 between the two first positioning pieces 3, the first measuring rod 2 can be placed on the gear ring, and the two opposite sides of the two first positioning pieces 3 can abut against the outer wall of the gear ring; the inner diameter measuring assembly includes a second measuring rod and two second positioning pieces, the two second positioning pieces are slidably disposed on the second measuring rod, the second measuring rod can be placed above the second calibration piece so that the two opposite sides of the two second positioning pieces abut against the sides of the second calibration piece, so as to determine the length of the second measuring rod between the two second positioning pieces, the second measuring rod can be placed on the gear ring, and the two opposite sides of the two second positioning pieces can abut against the inner wall of the gear ring. Compared with existing technologies, this device first calibrates the first measuring rod 2 and then measures the outer diameter of the gear ring using the calibrated first measuring rod 2. It also first calibrates the second measuring rod and then measures the inner diameter of the gear ring using the calibrated second measuring rod. This method has a simple measurement process, high measurement efficiency, low measurement cost, and improved measurement accuracy.

[0033] Optionally, both the first measuring rod 2 and the second measuring rod are carbon rods. Carbon rods have advantages such as light weight, high strength, and good corrosion resistance, which facilitates the movement of the first measuring rod 2 and the second measuring rod and improves the service life of the first measuring rod 2 and the second measuring rod.

[0034] Optionally, the measuring gauge 11 is provided with several measuring slots 11 at intervals. Every two measuring slots 11 form a group to form a first calibration piece, so that the measuring gauge 1 has several first calibration pieces of different lengths for measuring the outer diameter of different types of gear rings, thereby improving the versatility of the device. Specifically, the device can realize multi-size measurement from 1200mm to 4000mm. The reference surfaces on both sides of each measuring slot 11 are both measuring working surfaces, and the calibration size is selected according to the different sizes of the product.

[0035] Optionally, the measuring gauge 1 is provided with several size markings, with a set of size markings corresponding to each first calibration piece. Specifically, in this embodiment, size markings of the same color are provided in the two corresponding measuring slots 11, which facilitates the staff to quickly identify first calibration pieces of different lengths, simplifies the measurement process, and improves measurement efficiency. Of course, in some other embodiments, the measuring gauge 11 is provided with a scale, which facilitates the staff to quickly identify first calibration pieces of different lengths.

[0036] Optionally, the first positioning element 3 includes a first support block 31 and a first positioning rod 32. The first measuring rod 2 is slidably inserted through the first support block 31, and the first positioning rod 32 is slidably disposed on the first support block 31. The first support block 31 is supported on the top surface of the first calibration element, and the first positioning rod 32 can abut against the side of the first calibration element, thereby accurately calibrating the length of the first measuring rod 2.

[0037] Furthermore, the second positioning component includes a second support block and a second positioning rod. The second measuring rod is slidably inserted through the second support block, and the second positioning rod is slidably disposed on the second support block. The second support block is supported on the top surface of the second calibration component, and the second positioning rod can abut against the side of the second calibration component, thereby accurately calibrating the length of the second measuring rod.

[0038] Optionally, the first support block 31 includes a first bracket and two first positioning clamps, the two first positioning clamps being spaced apart from the first bracket, and the first measuring rod 2 slidingly passing through the two first positioning clamps; the first support block 31 also includes a first locking member, the first locking member passing through the two first positioning clamps to clamp the first measuring rod 2 and prevent the position of the first support block 31 after calibration from changing.

[0039] Furthermore, the second support block includes a second bracket and two second positioning clamps, the two second positioning clamps being spaced apart from the second bracket, and the second measuring rod slidingly passing through the two second positioning clamps; the second support block also includes a second locking member, the second locking member passing through the two second positioning clamps to clamp the second measuring rod and prevent the position of the calibrated second support block from changing.

[0040] Optionally, the first positioning element 3 is provided with an arc-shaped surface, which can fit against the outer wall of the first measuring rod 2.

[0041] Furthermore, the second positioning element is provided with an arc-shaped surface, which can fit against the outer wall of the second measuring rod.

[0042] Optionally, the internal and external diameter calibration device for the gear ring also includes a gauge, which is selectively connected to one of the two first positioning rods 32, and is used to measure the error of the gear ring's external diameter. Specifically, when the gauge is installed on one of the first positioning rods 32, the first support block 31 supports the upper surface of the measuring gauge 1, and the other first positioning rod 32 is fixed as the calibration starting point and abuts against the side of the measuring groove 11. The first positioning rod 32 with the gauge installed is moved so that it abuts against the side of the other corresponding measuring groove 11, and the gauge is zeroed. At this time, the calibration of the first measuring rod 2 is completed. Then, the entire device is moved to the gear ring to be measured. The first support block 31 supports the upper surface of the gear ring, and the other first positioning rod 32 abuts against the outer side of the gear ring. The first positioning rod 32 with the gauge installed is moved so that it abuts against the outer side of the gear ring. At this time, the reading of the gauge is the error value, and the difference between the calibration value and the gauge reading is the actual size of the gear ring. When the gauge is installed on the second positioning rod, the measurement process is the same as the above process, and will not be repeated here.

[0043] Optionally, the measuring gauge 1 is provided with a plurality of measuring holes 12, each measuring hole 12 serving as a second calibration element. The two opposing sides of the two second positioning elements abut against the inner wall of the measuring hole 12. The diameters of the plurality of measuring holes 12 are all different, so that the measuring gauge 1 has a plurality of second calibration elements of different lengths for measuring the inner diameter of different types of gear rings, thereby improving the versatility of the device.

[0044] Furthermore, the multiple measuring holes 12 are arranged in an array, with m rows along the length of the measuring gauge 1 and n columns along the width of the measuring gauge 1, where m and n are both integers greater than 1; the multiple measuring holes 12 are coaxially arranged, and the radius of the multiple measuring holes 12 gradually decreases along the vertical downward direction. Specifically, some of the measuring holes 12 are located at the upper right corner of the top surface of the measuring gauge 1, while others are located at the upper left corner of the top surface of the measuring gauge 1. Several measuring grooves 11 are located at the bottom of the top surface of the measuring gauge 1, which can make full use of the top surface of the measuring gauge 1, so that the measuring gauge 1 has several first calibration pieces of different lengths and several second calibration pieces of different lengths, thereby improving the versatility of the device.

[0045] Furthermore, the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.

Claims

1. A device for calibrating the inner and outer diameters of a gear ring, characterized in that, include: Measurement gauge (1), wherein a first calibration piece and a second calibration piece are provided on the measurement gauge (1); The outer diameter measuring assembly includes a first measuring rod (2) and two first positioning members (3). The two first positioning members (3) are slidably disposed on the first measuring rod (2). The first measuring rod (2) can be placed above the first calibration member so that the two opposite sides of the two first positioning members (3) abut against the side of the first calibration member to determine the length of the first measuring rod (2) between the two first positioning members (3). The first measuring rod (2) can be placed on the gear ring, and the two opposite sides of the two first positioning members (3) can abut against the outer wall of the gear ring. The inner diameter measuring assembly includes a second measuring rod and two second positioning members. The two second positioning members are slidably disposed on the second measuring rod. The second measuring rod can be placed above the second calibration member such that the two opposing sides of the two second positioning members abut against the side of the second calibration member to determine the length of the second measuring rod between the two second positioning members. The second measuring rod can be placed on the gear ring, and the two opposing sides of the two second positioning members abut against the inner wall of the gear ring.

2. The device for calibrating the inner and outer diameters of a gear ring according to claim 1, characterized in that, The first positioning element (3) includes a first support block (31) and a first positioning rod (32). The first measuring rod (2) slides through the first support block (31), and the first positioning rod (32) slides on the first support block (31). The first support block (31) supports the top surface of the first calibration element, and the first positioning rod (32) can abut against the side of the first calibration element.

3. The device for calibrating the inner and outer diameters of a gear ring according to claim 2, characterized in that, The first support block (31) includes a first bracket and two first positioning clamps. The two first positioning clamps are spaced apart on the first bracket, and the first measuring rod (2) slides between the two first positioning clamps.

4. A device for calibrating the inner and outer diameters of a gear ring according to claim 3, characterized in that, The first support block (31) also includes a first locking member, which passes through the two first positioning clamps to clamp the first measuring rod (2).

5. A device for calibrating the inner and outer diameters of a gear ring according to claim 1, characterized in that, The measuring gauge (1) is provided with a plurality of measuring holes (12), each measuring hole (12) serving as a second calibration component. The two opposing sides of the two second positioning components abut against the inner wall of the measuring hole (12), and the diameters of the plurality of measuring holes (12) are all different.

6. A device for calibrating the inner and outer diameters of a gear ring according to claim 5, characterized in that, The multiple measuring holes (12) are arranged in an array, with m rows along the length direction of the measuring gauge (1) and n columns along the width direction of the measuring gauge (1), where m and n are both integers greater than 1.

7. A device for calibrating the inner and outer diameters of a gear ring according to claim 5, characterized in that, The plurality of measuring holes (12) are arranged coaxially, and the radius of the plurality of measuring holes (12) gradually decreases in the vertical downward direction.

8. A device for calibrating the inner and outer diameters of a gear ring according to any one of claims 1-7, characterized in that, Both the first measuring rod (2) and the second measuring rod are carbon rods.

9. A device for calibrating the inner and outer diameters of a gear ring according to any one of claims 1-7, characterized in that, The measuring gauge (1) is provided with a plurality of measuring slots (11) spaced apart. Every two measuring slots (11) form a first calibration piece as a group, so that the measuring gauge (1) has a plurality of first calibration pieces of different lengths.

10. A device for calibrating the inner and outer diameters of a gear ring according to claim 9, characterized in that, The measuring gauge (1) is provided with several size markings, and a set of size markings is provided for each of the first calibration pieces.