Electronic cigarette equipment fault detection device
By combining a U-shaped plate and a control rod, along with an electric push rod and a linear motor, the problem of low positioning efficiency for electronic cigarette motherboards of different sizes in the detection device is solved, achieving stable clamping and accurate detection, thus improving detection efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN ZHUOHONGWEI TECH CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-12
AI Technical Summary
Existing electronic cigarette fault detection devices are inefficient in locating motherboards of different sizes, resulting in excessively long detection times and affecting detection efficiency.
Using a U-shaped plate and control rod, the control rod is initially positioned by applying tension through its own weight. Combined with the pressure clamping of the electric push rod and support bar, it is suitable for motherboards of different sizes. The probe position is adjusted by a linear motor for precise detection.
It achieves stable clamping and accurate testing of motherboards of different sizes, improving testing efficiency and ensuring the stability and accuracy of testing.
Smart Images
Figure CN224231919U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic cigarette manufacturing technology, and in particular to an electronic cigarette equipment fault detection device. Background Technology
[0002] Electronic cigarettes, also known as electronic atomizers, are devices that produce an aerosol (vapor) by heating a liquid (usually containing nicotine, flavorings, and other chemicals) for users to inhale. Electronic cigarettes are designed to mimic traditional tobacco cigarettes, but their working principle is very different from that of traditional cigarettes.
[0003] When troubleshooting e-cigarettes, the motherboard, as the "control center" of the e-cigarette, integrates key functional modules such as power management, heating control, and sensor signal processing. Faults in the motherboard can lead to various problems such as the device failing to power on, abnormal heating, and excessive battery depletion. Therefore, to ensure user safety, it is necessary to test the motherboard. Although current testing devices can perform fault detection, they still have some shortcomings in actual use. For example, it is not convenient to position motherboards of different sizes, which requires a long time to clamp and position the e-cigarette motherboard during testing, seriously affecting the efficiency of motherboard testing.
[0004] Therefore, we propose an electronic cigarette device fault detection device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a fault detection device for electronic cigarette devices to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An electronic cigarette device fault detection device includes a base, a platform fixedly mounted on the upper surface of the base, an insulating pad fixedly mounted on the upper surface of the platform, a moving component above the base, a clamping component above the base, a control end of the clamping component connected to a flipping end of the moving component, a detection component above the base, a telescopic component above the base, and a control component below the telescopic component. The detection component includes a bracket mounted on the upper surface of the base, an electric push rod fixedly mounted on the upper surface of the bracket, a mounting plate fixedly mounted on the telescopic end of the electric push rod, and a detection probe fixedly mounted on the bottom surface of the mounting plate.
[0008] In a further embodiment, the moving component includes a vertical plate mounted on the upper surface of the base, a linear motor fixedly mounted on the right side of the vertical plate, a control panel fixedly mounted on the front side of the vertical plate, a control shaft fixedly mounted on the output end of the linear motor, a connecting plate fixedly mounted on the left end of the control shaft, and a horizontal plate fixedly mounted on the left side of the connecting plate.
[0009] In a further embodiment, the clamping assembly includes a frame mounted on the left side of the horizontal plate. Both the front and back sides of the frame have openings. A cross-shaped clamping plate is slidably mounted on the inner walls of both openings. Two rubber strips are fixedly mounted on the adjacent sides of the two cross-shaped clamping plates. Two connecting seats are fixedly mounted on both the front and back sides of the frame. Two sliding rods are fixedly mounted on the adjacent ends of the two sets of connecting seats. A perforated slider is slidably mounted on the outer surface of each sliding rod. The adjacent sides of the two sets of perforated sliders are respectively fixedly mounted to the front and back sides of the two cross-shaped clamping plates.
[0010] In a further embodiment, the telescopic assembly includes a hydraulic rod mounted on the upper surface of the base, a support bar fixedly mounted on the telescopic end of the hydraulic rod, a support plate fixedly mounted on the upper surface of the support bar, and a rubber pad fixedly mounted on the upper surface of the support plate.
[0011] In a further embodiment, the control component includes two sets of springs disposed below the support bar. Two U-shaped plates are fixedly installed at the bottom ends of the two sets of springs. Two control rods are rotatably mounted on the upper surface of each U-shaped plate via pins. The top ends of the two sets of control rods are respectively hinged to the bottom surfaces of two sets of perforated sliders.
[0012] In a further embodiment, each of the control rods has two guide holes on its upper surface, and two U-shaped parts are fixedly installed on the top ends of the two sets of springs. The bottom end of each U-shaped part is slidably installed with the inner wall of the two sets of guide holes.
[0013] In a further embodiment, two limiting rods are fixedly installed on the bottom surface of the support bar, and a limiting cylinder is slidably installed on the outer surface of each limiting rod. The bottom end of each limiting cylinder is fixedly installed on the upper surface of the base.
[0014] In a further embodiment, a buffer washer is fixedly installed on the left side of the upright plate, and two sets of buffer blocks are provided on the left side of the buffer washer, with the left side of each buffer block being fixedly installed to the right side of the connecting plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This device utilizes the cooperation of a U-shaped plate and a control rod. The control rod applies tension based on its own weight, causing it to move a perforated slide plate for initial positioning. This perforated slide plate then pushes a cross clamp for position adjustment, making the device suitable for motherboards of different sizes. Through the cooperation of an electric push rod and a support bar, as the support bar moves downward, a spring and U-shaped component apply downward pressure to the U-shaped plate, causing the connecting rod to move the perforated slide plate to clamp the motherboard. This makes the device more stable during the testing process and suitable for motherboards of different sizes.
[0017] This device uses a hydraulic rod to push the probe downwards, allowing it to inspect the motherboard below. Furthermore, through the cooperation of a linear motor and a horizontal plate, the position of the frame can be adjusted, enabling the probe to inspect different locations on the motherboard and ensuring accurate testing of the electronic cigarette motherboard. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of an electronic cigarette device fault detection device.
[0019] Figure 2 This is a three-dimensional structural diagram of the moving component in an electronic cigarette device fault detection device.
[0020] Figure 3 This is a three-dimensional structural diagram of the clamping component in an electronic cigarette device fault detection device.
[0021] Figure 4 This is a three-dimensional structural diagram of the telescopic component in an electronic cigarette device fault detection device.
[0022] In the diagram: 1. Base; 101. Platform; 102. Insulating pad; 2. Moving assembly; 201. Vertical plate; 202. Control panel; 203. Linear motor; 204. Control axis; 205. Connecting plate; 206. Horizontal plate; 207. Buffer block; 208. Buffer washer; 3. Control assembly; 301. Spring; 302. U-shaped plate; 303. Guide hole; 304. U-shaped component; 305. Control rod; 4. Detection assembly; 01. Bracket; 402. Detection probe; 403. Mounting plate; 404. Electric push rod; 5. Clamping assembly; 501. Frame; 502. Through port; 503. Cross clamp; 504. Rubber strip; 505. Connecting seat; 506. Sliding block with hole; 507. Sliding rod; 6. Telescopic assembly; 601. Hydraulic rod; 602. Support bar; 603. Rubber pad; 604. Support plate; 605. Limiting cylinder; 606. Limiting rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 In this utility model, the electronic cigarette device fault detection device includes a base 1, a platform 101 fixedly installed on the upper surface of the base 1, an insulating pad 102 fixedly installed on the upper surface of the platform 101, a moving component 2 above the base 1, a clamping component 5 above the base 1, the control end of the clamping component 5 being connected to the flipping end of the moving component 2, a detection component 4 above the base 1, a telescopic component 6 above the base 1, and a control component 3 below the telescopic component 6. The detection component 4 includes a bracket 401 installed on the upper surface of the base 1, an electric push rod 404 fixedly installed on the upper surface of the bracket 401, an installation plate 403 fixedly installed on the telescopic end of the electric push rod 404, and a detection probe 402 fixedly installed on the bottom surface of the installation plate 403.
[0025] like Figure 1 and Figure 2 As shown, the moving component 2 includes a vertical plate 201 mounted on the upper surface of the base 1. A linear motor 203 is fixedly mounted on the right side of the vertical plate 201, and a control panel 202 is fixedly mounted on the front side of the vertical plate 201. A control shaft 204 is fixedly mounted on the output end of the linear motor 203, and a connecting plate 205 is fixedly mounted on the left end of the control shaft 204. A horizontal plate 206 is fixedly mounted on the left side of the connecting plate 205. The moving component 2 can drive the clamping component 5 to move horizontally and can support the clamping component 5.
[0026] like Figure 3As shown, the clamping assembly 5 includes a frame 501 installed on the left side of the horizontal plate 206. Both the front and back sides of the frame 501 have openings 502. A cross clamp 503 is slidably mounted on the inner walls of both openings 502. Two rubber strips 504 are fixedly mounted on the sides of the two cross clamps 503 that are close to each other. Two connecting seats 505 are fixedly mounted on both the front and back sides of the frame 501. Two sliding rods 507 are fixedly mounted on the ends of the two sets of connecting seats 505 that are close to each other. A perforated slider 506 is slidably mounted on the outer surface of each slider 507. The sides of the two sets of perforated sliders 506 that are close to each other are fixedly mounted to the front and back sides of the two cross clamps 503, respectively. Under the action of the cross clamps 503 and the perforated sliders 506, when an external force is applied to the perforated sliders 506, the perforated sliders 506 can move along the direction of the sliding rods 507, thereby adjusting the position of the cross clamps 503.
[0027] like Figure 4 As shown, the telescopic assembly 6 includes a hydraulic rod 601 mounted on the upper surface of the base 1. A support bar 602 is fixedly mounted on the telescopic end of the hydraulic rod 601. A support plate 604 is fixedly mounted on the upper surface of the support bar 602. A rubber pad 603 is fixedly mounted on the upper surface of the support plate 604. By providing the hydraulic rod 601, the support bar 602 can be controlled to move up and down, so that the support bar 602 can support the frame 501. When moving downward, it can push the U-shaped plate 302 downward, so that the cross clamp 503 can clamp the main board under the action of the perforated slider 506 and the control rod 305.
[0028] like Figure 4 As shown, the control component 3 includes two sets of springs 301 located below the support bar 602. Two U-shaped plates 302 are fixedly installed at the bottom of the two sets of springs 301. Two control rods 305 are rotatably installed on the upper surface of each U-shaped plate 302 via pins. The top ends of the two sets of control rods 305 are respectively hinged to the bottom surfaces of two sets of perforated sliders 506. The springs 301 can apply a pushing force to the U-shaped plates 302 when the support bar 602 moves downward, and can also buffer the U-shaped plates 302 when a pulling force is applied to them, so as to avoid damage to the main board due to excessive pulling force.
[0029] like Figure 4 As shown, each control lever 305 has two guide holes 303 on its upper surface. The top ends of the two sets of springs 301 are fixedly installed with two U-shaped parts 304. The bottom end of each U-shaped part 304 is slidably installed with the inner wall of the two sets of guide holes 303. Through the cooperation of the guide holes 303 and the U-shaped parts 304, the support bar 602 can apply pressure to the U-shaped plate 302.
[0030] like Figure 4As shown, two limiting rods 606 are fixedly installed on the bottom surface of the support bar 602. Each limiting rod 606 has a limiting cylinder 605 slidably installed on its outer surface. The bottom end of each limiting cylinder 605 is fixedly installed on the upper surface of the base 1. Through the cooperation of the limiting rods 606 and the limiting cylinders 605, the support bar 602 can be limited, making the support bar 602 more stable when moving.
[0031] like Figure 2 As shown, a buffer washer 208 is fixedly installed on the left side of the upright plate 201. Two sets of buffer blocks 207 are provided on the left side of the buffer washer 208. The left side of each buffer block 207 is fixedly installed with the right side of the connecting plate 205. The buffer washer 208 can buffer the connecting plate 205 when it moves, preventing the connecting plate 205 from colliding with the upright plate 201.
[0032] The working principle of this utility model is as follows:
[0033] In use, pushing the U-shaped plate 302 upwards causes it to move via the control rod 305, pushing the perforated slider 506 to open the two cross clamps 503. The main plate is then placed on the rubber pad 603. Releasing the U-shaped plate 302 allows it to reset under the action of the spring 301. This allows the perforated slider 506 to move the cross clamps 503 to limit the movement of main plates of different sizes. Then, activating the hydraulic rod 601 controls the support bar 602 to move downwards. As the support bar 602 moves downwards, it pushes the U-shaped component 304 downwards, applying pressure to the spring 301. This compression of the spring 301 causes the spring 304 to... 01. Push the U-shaped plate 302 downward, so that the U-shaped plate 302 can pull the control rod 305 downward, so that the perforated sliders 506 move closer to each other. The perforated sliders 506 push the cross clamps 503 closer to each other, so that the cross clamps 503 can clamp and position the main board. Then, start the electric push rod 404, so that the electric push rod 404 pushes the mounting plate 403 downward, so that the mounting plate 403 pushes the detection probe 402 downward to detect the electronic cigarette main board. In addition, by starting the linear motor 203, the frame 501 can be moved through the horizontal plate 206, so that the frame 501 can drive the main board to adjust its position, so that the probe can detect multiple positions and ensure the accuracy of the detection.
[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fault detection device for electronic cigarette devices, characterized in that: The system includes a base (1), a platform (101) fixedly mounted on the upper surface of the base (1), an insulating pad (102) fixedly mounted on the upper surface of the platform (101), a moving component (2) above the base (1), a clamping component (5) above the base (1), the control end of the clamping component (5) being connected to the flipping end of the moving component (2), a detection component (4) above the base (1), a telescopic component (6) above the base (1), a control component (3) below the telescopic component (6), and the detection component (4) including a bracket (401) mounted on the upper surface of the base (1), an electric push rod (404) fixedly mounted on the upper surface of the bracket (401), an installation plate (403) fixedly mounted on the telescopic end of the electric push rod (404), and a detection probe (402) fixedly mounted on the bottom surface of the installation plate (403).
2. The electronic cigarette device fault detection device according to claim 1, characterized in that: The moving component (2) includes a vertical plate (201) mounted on the upper surface of the base (1). A linear motor (203) is fixedly mounted on the right side of the vertical plate (201). A control panel (202) is fixedly mounted on the front side of the vertical plate (201). A control shaft (204) is fixedly mounted on the output end of the linear motor (203). A connecting plate (205) is fixedly mounted on the left end of the control shaft (204). A horizontal plate (206) is fixedly mounted on the left side of the connecting plate (205).
3. The electronic cigarette device fault detection device according to claim 2, characterized in that: The clamping assembly (5) includes a frame (501) installed on the left side of the horizontal plate (206). The front and back of the frame (501) are provided with openings (502). The inner walls of the two openings (502) are slidably fitted with cross clamps (503). Two rubber strips (504) are fixedly installed on the side of the two cross clamps (503) that are close to each other. Two connecting seats (505) are fixedly installed on the front and back of the frame (501). Two slide rods (507) are fixedly installed at the end of the two sets of connecting seats (505) that are close to each other. A perforated slider (506) is slidably installed on the outer surface of each slide rod (507). The side of the two sets of perforated sliders (506) that are close to each other are fixedly installed with the front and back of the two cross clamps (503) respectively.
4. The electronic cigarette device fault detection device according to claim 3, characterized in that: The telescopic assembly (6) includes a hydraulic rod (601) mounted on the upper surface of the base (1). A support bar (602) is fixedly mounted on the telescopic end of the hydraulic rod (601). A support plate (604) is fixedly mounted on the upper surface of the support bar (602). A rubber pad (603) is fixedly mounted on the upper surface of the support plate (604).
5. The electronic cigarette device fault detection device according to claim 4, characterized in that: The control component (3) includes two sets of springs (301) disposed below the support bar (602). Two U-shaped plates (302) are fixedly installed at the bottom ends of the two sets of springs (301). Two control rods (305) are rotatably installed on the upper surface of each U-shaped plate (302) through a pin. The top ends of the two sets of control rods (305) are respectively hinged to the bottom surfaces of two sets of perforated sliders (506).
6. The electronic cigarette device fault detection device according to claim 5, characterized in that: Two guide holes (303) are provided on the upper surface of each control rod (305). Two U-shaped parts (304) are fixedly installed on the top ends of the two sets of springs (301). The bottom end of each U-shaped part (304) is slidably installed with the inner wall of the two sets of guide holes (303).
7. The electronic cigarette device fault detection device according to claim 4, characterized in that: Two limiting rods (606) are fixedly installed on the bottom surface of the support bar (602). Each limiting rod (606) has a limiting cylinder (605) slidably installed on its outer surface. The bottom end of each limiting cylinder (605) is fixedly installed on the upper surface of the base (1).
8. The electronic cigarette device fault detection device according to claim 2, characterized in that: A buffer washer (208) is fixedly installed on the left side of the upright plate (201). Two sets of buffer blocks (207) are provided on the left side of the buffer washer (208). The left side of each buffer block (207) is fixedly installed with the right side of the connecting plate (205).