Intelligent monitoring and evaluating device for semi-autogenous grinding motor

Abstract

The utility model discloses an intelligent monitoring and evaluating device for a semi-autogenous grinding motor, which relates to the technical field of motor equipment and comprises a casing, a rotating shaft is arranged on the casing, an outer cover is fixedly connected to one end of the casing, a through groove for the rotating shaft to penetrate through is formed in the outer cover, a first fixing ring is fixedly connected to the rotating shaft, and a second fixing ring is fixedly connected to the first fixing ring. The first fixing ring is located in the outer cover, an infrared emitter is fixedly installed on the outer wall of the first fixing ring, an infrared receiver is fixedly connected to the inner wall of the outer cover, the infrared emitter is matched with the infrared receiver, and a second fixing ring is fixedly connected to the end, away from the outer cover, of the rotating shaft. According to the intelligent monitoring and evaluating device for the semi-autogenous grinding motor, by arranging the rotating rod, the fan blades and other structures, external air penetrates through the fan cover to enter the interior of the machine shell, the heat dissipation effect is guaranteed, the angles of the fan blades are adjustable, impurities accumulated outside the fan cover are reversely blown, operators are assisted in cleaning, and the operation efficiency of the motor is improved.

Description

Technical Field

[0001] This utility model relates to the field of motor equipment technology, and in particular to an intelligent monitoring and evaluation device for semi-autogenous motors. Background Technology

[0002] A semi-autogenous mill is a grinding equipment that combines crushing and grinding functions. It is widely used in ferrous and non-ferrous metal beneficiation and other production industries to perform dry or wet grinding of various ores and other grindable materials.

[0003] During the operation of a semi-autogenous mill, the motor used for driving is under a large load, and the operating status of the motor is directly related to the production efficiency.

[0004] In existing technologies, monitoring and evaluation are mostly carried out manually using additional equipment or relying on the user's own experience, which is inefficient.

[0005] Therefore, it is necessary to propose an intelligent monitoring and evaluation device for semi-autogenous motors to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide an intelligent monitoring and evaluation device for semi-autogenous motors, in order to solve the problem that in the existing technology, monitoring and evaluation are mostly carried out manually using additional equipment or relying on the user's own experience, which is inefficient.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a semi-autogenous motor intelligent monitoring and evaluation device, comprising a housing, a rotating shaft disposed on the housing, an outer cover fixedly connected to one end of the housing, and a through groove for the rotating shaft to pass through on the outer cover, a first fixing ring fixedly connected to the rotating shaft, the first fixing ring being located inside the outer cover, an infrared emitter fixedly installed on the outer wall of the first fixing ring, an infrared receiver fixedly connected to the inner wall of the outer cover, the infrared emitter and the infrared receiver cooperating, a second fixing ring fixedly connected to the end of the rotating shaft away from the outer cover, a circular hole being formed on the outer wall of the second fixing ring, a rotating rod rotatably connected inside the circular hole, and a fan blade fixedly connected to the end of the rotating rod located outside the circular hole.

[0008] Preferably, the second fixing ring has an inner groove that communicates with the circular hole, and the rotating rod extends into the inner groove. A strip is provided inside the inner groove, and the strip is fixedly connected to the rotating rod.

[0009] Preferably, a magnetic block is fixedly connected to the side wall of the strip, and an electromagnet is fixedly connected to the inner wall of the inner groove, with the magnetic block and the electromagnet cooperating.

[0010] Preferably, the circular holes are provided in multiple locations, and the multiple circular holes are evenly distributed around the second fixing ring.

[0011] Preferably, a fan shroud is provided on the outside of the second fixing ring, the fan shroud is fixedly connected to the housing, and a flow sensor is fixedly installed on the inner wall of the fan shroud.

[0012] Preferably, a device box is fixedly connected to the top of the housing, and a temperature sensor is fixedly installed inside the device box for monitoring the temperature inside the housing.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] This utility model, by setting up structures such as a rotating rod and fan blades, allows external air to pass through the fan cover and enter the interior of the machine casing, ensuring heat dissipation. The angle of the fan blades is adjustable, and they can blow back impurities accumulated on the outside of the fan cover, assisting operators in cleaning, ensuring heat dissipation, and improving the operating efficiency of the motor.

[0015] By setting up structures such as infrared transmitters and infrared receivers, the number of rotations of the shaft can be monitored, and the rotation speed can be calculated based on the running time, thereby assessing whether there are any abnormalities in the motor's operation.

[0016] By installing a temperature sensor, the temperature inside the casing can be intelligently monitored, making it easier for operators to assess the motor's operating status. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the semi-autogenous motor intelligent monitoring and evaluation device of this utility model from one perspective.

[0018] Figure 2 This is a schematic diagram of the semi-autogenous motor intelligent monitoring and evaluation device of this utility model from another perspective.

[0019] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0020] Figure 4 This is a schematic diagram of the casing and fan cover structure of this utility model.

[0021] Figure 5 This is a schematic diagram of the second fixing ring and fan blade structure of this utility model.

[0022] Figure 6 This utility model Figure 5 Enlarged schematic diagram of the structure at point B.

[0023] In the diagram: 1. Housing; 2. Shaft; 3. Outer cover; 4. First fixing ring; 5. Infrared transmitter; 6. Infrared receiver; 7. Equipment box; 8. Temperature sensor; 9. Fan cover; 10. Flow sensor; 11. Second fixing ring; 12. Fan blade; 13. Inner groove; 14. Rotating rod; 15. Strip plate; 16. Magnetic block; 17. Electromagnet; 18. Round hole. Detailed Implementation

[0024] This utility model provides, for example Figures 1-6 The semi-autogenous motor intelligent monitoring and evaluation device shown includes a housing 1, on which a rotating shaft 2 is mounted. An outer cover 3 is fixedly connected to one end of the housing 1, and the outer cover 3 has a through groove for the rotating shaft 2 to pass through. A first fixing ring 4 is fixedly connected to the rotating shaft 2, located inside the outer cover 3. An infrared transmitter 5 is fixedly mounted on the outer wall of the first fixing ring 4, and an infrared receiver 6 is fixedly connected to the inner wall of the outer cover 3. The infrared transmitter 5 and the infrared receiver 6 cooperate with each other, and the outer cover 3 protects the infrared transmitter 5 and the infrared receiver 6.

[0025] By setting up structures such as an infrared transmitter 5 and an infrared receiver 6, during the operation of the semi-autogenous mill, the motor rotates, causing the shaft 2 to rotate. The shaft 2 drives the first fixed ring 4 to rotate and activates the infrared transmitter 5. The infrared transmitter 5 then rotates and continuously emits an infrared beam. Each time the infrared transmitter 5 aligns with the infrared receiver 6, the infrared receiver 6 receives the infrared beam, thereby monitoring the number of rotations of the shaft 2 and calculating the rotational speed based on the running time, thus assessing whether there are any abnormalities in the motor's operation.

[0026] In practical use, mobile terminals can be set up to work with infrared transmitter 5 and infrared receiver 6 for remote control. Rotation speed calculation is a common existing technology and will not be elaborated here.

[0027] To improve the heat dissipation of the motor and ensure the normal operation of the semi-autogenous mill, a second fixing ring 11 is fixedly connected to the end of the rotating shaft 2 away from the outer cover 3. Multiple circular holes 18 are formed on the outer wall of the second fixing ring 11 and are evenly distributed around it. A rotating rod 14 is rotatably connected inside each circular hole 18, and a fan blade 12 is fixedly connected to one end of the rotating rod 14 outside the circular hole 18. An inner groove 13 corresponding to and communicating with the circular hole 18 is formed inside the second fixing ring 11, and the rotating rod 14 extends into the inner groove 13. A strip 15 is provided inside the inner groove 13 and is fixedly connected to the rotating rod 14.

[0028] A magnetic block 16 is fixedly connected to the side wall of the strip 15, and an electromagnet 17 is fixedly connected to the inner wall of the inner groove 13. The magnetic block 16 and the electromagnet 17 cooperate with each other. A power supply device (not shown in the figure) can be set on the second fixing ring 11 to supply power to the electromagnet 17. The power supply device includes a battery and other structures. The power supply device is a common existing technology and will not be described in detail here.

[0029] The second fixing ring 11 is provided with a fan cover 9 on its outside. The end of the fan cover 9 away from the housing 1 is provided with several air holes. The fan cover 9 is fixedly connected to the housing 1. A flow sensor 10 is fixedly installed on the inner wall of the fan cover 9. The flow sensor 10 is used to monitor the air volume passing through the fan cover 9.

[0030] Specifically, a controller can be configured to connect between the electromagnet 17 and the flow sensor 10. The controller and its control principle are common existing technologies and will not be described in detail here.

[0031] Under normal conditions, when electromagnet 17 is activated, the magnets on the sides of the magnetic block 16 and electromagnet 17 that are close to each other become opposite in magnetism. Under the action of mutual attraction, the angle of the fan blade 12 is fixed by the strip plate 15 and the rotating rod 14. The motor drives the fan blade 12 to rotate through the rotating shaft 2 and the second fixing ring 11. The airflow is directed from the fan cover 9 toward the housing 1, allowing external air to pass through the fan cover 9 and enter the interior of the housing 1, ensuring heat dissipation. The fan cover 9 can also filter impurities. At the same time, impurities will accumulate on the outside of the fan cover 9 due to attraction, affecting the airflow and reducing the heat dissipation effect.

[0032] When the flow sensor 10 detects that the airflow through the fan shroud 9 exceeds or falls below a set threshold, it transmits this information to the controller. The controller controls the electromagnet 17 so that the magnetic properties of the magnetic block 16 and the electromagnet 17 on their adjacent sides are the same. Under the action of repulsive force, the angle of the fan blade 12 is adjusted through the strip 15 and the rotating rod 14. When the motor drives the fan blade 12 to rotate through the rotating shaft 2 and the second fixed ring 11, and the airflow is from the casing 1 towards the fan shroud 9, the generated airflow will blow back the impurities accumulated on the outside of the fan shroud 9, assisting the operator in cleaning and achieving intelligent processing. Then, the electromagnet 17 is controlled again so that the magnetic properties of the magnetic block 16 and the electromagnet 17 on their adjacent sides are opposite, and heat dissipation continues.

[0033] Furthermore, a vent hole (not shown in the figure) can be provided at the end of the housing 1 away from the fan shroud 9 to ensure gas flow.

[0034] By setting up structures such as the rotating rod 14 and the fan blades 12, external air can pass through the fan cover 9 and enter the interior of the housing 1, ensuring heat dissipation. The angle of the fan blades 12 is adjustable, which can blow back the impurities accumulated on the outside of the fan cover 9, assisting the operator in cleaning, ensuring heat dissipation, and improving the operating efficiency of the motor.

[0035] A device box 7 is fixedly connected to the top of the housing 1. A temperature sensor 8 is fixedly installed inside the device box 7. The temperature sensor 8 is used to monitor the temperature inside the housing 1. By setting the temperature sensor 8, the temperature inside the housing 1 can be intelligently monitored, which makes it easier for operators to evaluate the operation of the motor.

Claims

1. A semi-autogenous motor intelligent monitoring and evaluation device, comprising a housing (1), characterized in that: The housing (1) is provided with a rotating shaft (2). One end of the housing (1) is fixedly connected to an outer cover (3), and the outer cover (3) is provided with a through groove for the rotating shaft (2) to pass through. A first fixing ring (4) is fixedly connected to the rotating shaft (2). The first fixing ring (4) is located inside the outer cover (3). An infrared emitter (5) is fixedly installed on the outer wall of the first fixing ring (4). An infrared receiver (6) is fixedly connected to the inner wall of the outer cover (3). The infrared emitter (5) cooperates with the infrared receiver (6). A second fixing ring (11) is fixedly connected to the end of the rotating shaft (2) away from the outer cover (3). A round hole (18) is provided on the outer wall of the second fixing ring (11). A rotating rod (14) is rotatably connected inside the round hole (18). A fan blade (12) is fixedly connected to the end of the rotating rod (14) outside the round hole (18).

2. The intelligent monitoring and evaluation device for semi-autogenous motors according to claim 1, characterized in that: The second fixing ring (11) has an inner groove (13) that communicates with the round hole (18), and the rotating rod (14) extends into the inner groove (13). The inner groove (13) is provided with a strip plate (15), which is fixedly connected to the rotating rod (14).

3. The intelligent monitoring and evaluation device for semi-autogenous motors according to claim 2, characterized in that: A magnetic block (16) is fixedly connected to the side wall of the strip (15), and an electromagnet (17) is fixedly connected to the inner wall of the inner groove (13). The magnetic block (16) and the electromagnet (17) cooperate with each other.

4. The intelligent monitoring and evaluation device for semi-autogenous motors according to claim 1, characterized in that: The circular holes (18) are configured to be multiple, and the multiple circular holes (18) are evenly distributed around the second fixing ring (11).

5. The intelligent monitoring and evaluation device for semi-autogenous motors according to claim 1, characterized in that: The second fixing ring (11) is provided with a wind cover (9) on its outside. The wind cover (9) is fixedly connected to the housing (1). A flow sensor (10) is fixedly installed on the inner wall of the wind cover (9).

6. The intelligent monitoring and evaluation device for semi-autogenous motors according to claim 1, characterized in that: The top of the housing (1) is fixedly connected to an equipment box (7), and a temperature sensor (8) is fixedly installed inside the equipment box (7). The temperature sensor (8) is used to monitor the temperature inside the housing (1).

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