Mounting mechanism, conveying mounting mechanism and motor

Abstract

The utility model relates to the technical field of motor conveying, in particular to a mounting mechanism, a conveying mounting mechanism and a motor, which comprise a mounting seat body, the mounting seat body is provided with a base, a connecting part and a fixing part which are sequentially connected, a cavity is arranged in the mounting seat body, and the cavity penetrates through the base, the connecting part and the fixing part; the connecting part is provided with a through groove, and one end of the through groove is communicated to the cavity; a positioning part is arranged at one end, close to the fixing part, of the connecting part, and is used for positioning the mounting seat body in the axial direction when the mounting seat body is mounted; the fixing part is provided with a locking fixing end used for locking and fixing the mounting seat body, the positioning part is used for being matched with the mounting rail, and the motor comprises the mounting seat body. According to the utility model, from a mechanical structure to electrical arrangement, the efficient and stable operation of the motor on the conveying mechanism is ensured, and the working performance and the maintenance convenience of the conveying mechanism are improved.

Description

Technical Field

[0001] This utility model relates to the field of motor conveying technology, and in particular to an installation mechanism, a conveying installation mechanism, and a motor. Background Technology

[0002] Electric motors, as devices that convert electrical energy into mechanical energy (or vice versa), play a vital role in modern industry and daily life. From a professional perspective, electric motors primarily operate based on the principle of electromagnetic induction, and their core components typically include a stator, rotor, and electromagnetic windings. In an electric motor, the stator, as the stationary part, is usually equipped with electromagnetic windings to generate a rotating magnetic field. The rotor, as the rotating part, rotates due to the force exerted by the rotating magnetic field through electromagnetic induction, thereby converting electrical energy into mechanical energy. Furthermore, electric motors come in various types to adapt to different application scenarios.

[0003] During the conveying process, there are mechanisms that use a motor as the power source for the external rotor. However, existing motor conveying structures are prone to instability during operation because they need to drive the product conveyor. Therefore, the motor mounting structure is particularly important, and a new design is needed for the existing conveyor motor mounting structure. Utility Model Content

[0004] To solve the above problems, this utility model, from mechanical structure to electrical layout, ensures the efficient and stable operation of the motor on the conveying mechanism, and improves the working performance and maintenance convenience of the conveying mechanism.

[0005] The technical solution adopted by this utility model is as follows: an installation mechanism, including a mounting base, a connecting part, and a fixing part connected in sequence. The mounting base has a cavity inside, which passes through the base, the connecting part, and the fixing part. The connecting part has a through groove, one end of which connects to the cavity. The connecting part has a positioning part near the fixing part, which is used for axial positioning of the mounting base during installation. The fixing part has a locking and fixing end for locking and fixing the mounting base.

[0006] A further improvement to the above scheme is that a limiting boss is provided on the outer periphery of the base, and the limiting boss is used for limiting the base during installation; the limiting boss has recesses on both sides, and the protruding end of the limiting boss is arc-shaped.

[0007] A further improvement to the above solution is that the base is provided with a connecting platform, the connecting part is provided on the connecting platform, the connecting platform is provided with fixing holes and connecting columns, and the connecting columns are provided with connecting holes; multiple fixing holes and multiple connecting columns are provided.

[0008] A further improvement to the above solution is that the positioning part includes positioning planes disposed opposite to each other on both sides of the connecting part, and the positioning planes on both sides are parallel to each other.

[0009] A further improvement to the above solution is that the locking and fixing end includes a threaded portion provided in the fixing part, the threaded portion being used to engage with a nut for locking and fixing the mounting base.

[0010] A conveying and installation mechanism includes the aforementioned installation mechanism and an installation track. The installation track is provided with an installation positioning groove and an installation through hole. The installation through hole extends along the depth direction of the installation positioning groove. The positioning part is used to cooperate with the installation positioning groove. One end of the fixing part passes through the installation through hole. The locking and fixing end is fixed to the installation track by a nut.

[0011] An electric motor includes the aforementioned mounting mechanism. The motor includes a stator assembly, a rotor assembly, an end cover, a shaft assembly, and a control board. The stator assembly is mounted on a base, and the shaft assembly is disposed within a cavity. The rotor assembly includes a rotor housing and rotor magnets. The rotor magnets are disposed within the inner diameter of the rotor housing and opposite to the stator assembly. The shaft assembly is connected to the rotor housing. The end cover is disposed at one end of the rotor housing and connected to a connecting portion. The control board is disposed between the base and the connecting portion. The through slot is used for wiring on the control board.

[0012] A further improvement to the above scheme is that a positioning ring is provided on the outer periphery of the base, the stator assembly includes a stator frame and a coil winding, the stator frame is provided with multiple stator winding arms, the coil windings are arranged on the stator winding arms, the stator frame is arranged on the base, and the ends of the stator frame are positioned by the positioning ring.

[0013] A further improvement to the above scheme is that the rotating shaft assembly includes a bearing and a rotating shaft, the cavity is provided with a positioning step, the bearing is disposed in the cavity, and the positioning step is used for end face positioning of the bearing; the first end of the rotating shaft is connected to the bearing, and the second end is connected to the rotor housing.

[0014] A further improvement to the above solution is that the inner diameter of the end cap is provided with a collar, the collar is disposed on the connecting part, and the end cap is fixed to the connecting part by screws.

[0015] The beneficial effects of this utility model are:

[0016] Compared to existing installation mechanisms, this invention reduces overall weight by using a cavity inside the mounting base that connects the base, connecting part, and fixing part. This also provides space for wiring, preventing exposed wiring from external interference and damage, and improving the stability and safety of the equipment. The through-slot design of the connecting part facilitates circuit board routing and installation, as well as motor connection methods. The through-slot, with one end connected to the cavity, facilitates the guidance and positioning of the connecting wires, reducing installation time and improving efficiency. The positioning part accurately positions the mounting base axially during installation, ensuring the accuracy of the motor's installation position. This allows for good cooperation between the motor and the transmission components of the conveying mechanism, reducing transmission failures and energy losses caused by installation deviations and extending the equipment's service life. The locking end of the fixing part firmly locks the mounting base onto the conveying mechanism, effectively preventing the motor from loosening due to vibration during operation, ensuring stable motor operation, and providing strong support for the stable and efficient operation of the conveying mechanism.

[0017] The conveyor installation mechanism, through the precise cooperation between the installation positioning groove and the positioning part on the installation track, can quickly achieve the initial positioning of the motor, ensuring the accuracy of the installation position and greatly improving installation efficiency. The design of the through hole extending along the depth of the installation positioning groove, combined with the use of the fixing part and nut, ensures a stable motor installation while enabling quick locking and disassembly. When the motor needs to be replaced, simply unscrew the nut and pull out the fixing part to easily remove the motor from the installation track. The entire process is simple and requires no complicated tools or professional skills. This reduces the time and labor costs required for motor disassembly and assembly, effectively reduces equipment maintenance difficulty and downtime, and improves the overall operating efficiency of the conveyor mechanism. Whether for routine maintenance or dealing with sudden failures, it can quickly complete the disassembly and replacement of the motor, providing strong support for the continuity and stability of industrial production.

[0018] The motor is easily installed, removed, and replaced on the conveyor mechanism via a mounting mechanism. The various components are rationally arranged; the stator assembly is securely mounted on the base, providing stable support for the overall motor operation; the shaft assembly is cleverly placed within a cavity, ensuring flexible operation and precise positioning. The rotor magnets of the rotor assembly are positioned opposite the stator assembly, optimizing magnetic field interaction, improving the motor's energy conversion efficiency, and thus enhancing the power output of the conveyor mechanism. The connection between the end cover and the rotor housing, as well as the connecting parts, ensures the integrity and sealing of the motor structure. The control board is located between the base and the connecting seat, utilizing through-slot wiring, which not only makes the wiring layout neat and reduces line interference but also greatly facilitates electrical connections and maintenance. This utility model, from mechanical structure to electrical layout, ensures the efficient and stable operation of the motor on the conveyor mechanism, improves the working performance and maintenance convenience of the conveyor mechanism, reduces operation and maintenance costs, and has extremely high practical value. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the installation mechanism of this utility model;

[0020] Figure 2 for Figure 1 A three-dimensional schematic diagram of the installation mechanism from another perspective;

[0021] Figure 3 for Figure 1 Front view of the installation mechanism;

[0022] Figure 4 for Figure 3 Sectional view of AA;

[0023] Figure 5 This is a schematic diagram of the conveying and installation mechanism of this utility model;

[0024] Figure 6 for Figure 5 Another structural diagram of the conveyor installation mechanism;

[0025] Figure 7 This is a three-dimensional schematic diagram of the motor of this utility model;

[0026] Figure 8 for Figure 7 Front view of the motor;

[0027] Figure 9 for Figure 8 Sectional view of AA;

[0028] Figure 10 for Figure 7 A schematic diagram of the explosion of the electric motor.

[0029] Explanation of reference numerals in the attached drawings: Mounting body 1, Base 11, Limiting boss 111, Connecting platform 112, Fixing hole 1121, Connecting column 1122, Connecting hole 1123, Positioning ring 113, Connecting part 12, Through groove 121, Positioning part 122, Positioning plane 1221, Fixing part 13, Locking and fixing end 131, Cavity 14, Positioning step 141, Mounting rail 2, Mounting positioning groove 21, Mounting through hole 22, Stator assembly 3, Stator frame 31, Stator winding arm 311, Coil winding 32, Rotor assembly 4, Rotor housing 41, Rotor magnet 42, End cover 5, Collar 51, Rotating shaft assembly 6, Bearing 61, Rotating shaft 62, Control board 7. Detailed Implementation

[0030] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0031] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Figures 1-4 As shown, in one embodiment of this utility model, an installation mechanism is provided, including a mounting base 1. The mounting base 1 is provided with a base 11, a connecting part 12, and a fixing part 13 connected in sequence. A cavity 14 is provided inside the mounting base 1, which passes through the base 11, the connecting part 12, and the fixing part 13. The connecting part 12 is provided with a through groove 121, one end of which connects to the cavity 14. A positioning part 122 is provided at the end of the connecting part 12 near the fixing part 13, which is used for axial positioning of the mounting base 1 during installation. The fixing part 13 is provided with a locking and fixing end 131 for locking and fixing the mounting base 1. This embodiment reduces the overall weight by using the cavity 14 inside the mounting base 1 that passes through the base 11, the connecting part 12, and the fixing part 13, and also provides space for wiring, avoiding exposed wiring from external interference and damage, thus improving the stability and safety of equipment operation. The through-slot 121 design of the connecting part 12 facilitates circuit board routing and installation, as well as motor connection methods. One end of the through-slot 121 connects to the cavity 14, facilitating quick guidance and positioning of the connecting wires, reducing installation time and improving efficiency. The positioning part 122 accurately positions the mounting base 1 axially during installation, ensuring the accuracy of the motor's installation position. This allows for good cooperation between the motor and the transmission components of the conveying mechanism, reducing transmission failures and energy losses due to installation deviations, and extending equipment lifespan. The locking and fixing end 131 of the fixing part 13 securely locks the mounting base 1 onto the conveying mechanism, effectively preventing the motor from loosening due to vibration or other factors during equipment operation, ensuring stable motor operation, and providing strong support for the stable and efficient operation of the conveying mechanism.

[0033] A limiting boss 111 is provided on the outer periphery of the base 11, which is used to limit the position of the base 11 during installation. The limiting boss 111 has recesses on both sides, and its protruding end is arc-shaped. In this embodiment, the limiting boss 111 can accurately limit the position of the base 11 during installation with the stator assembly, ensuring the accuracy of the base 11's installation position, thereby guaranteeing the motor's positional accuracy. This results in stable and efficient power transmission during motor operation, reducing operational malfunctions caused by installation position deviations. The arc-shaped protruding end of the limiting boss 111 effectively avoids accidental injury to operators from sharp edges, improving operational safety.

[0034] The base 11 is provided with a connecting platform 112, and the connecting part 12 is disposed on the connecting platform 112. The connecting platform 112 is provided with fixing holes 1121 and connecting posts 1122, and the connecting posts 1122 are provided with connecting holes 1123; multiple fixing holes 1121 and multiple connecting posts 1122 are provided. In this embodiment, multiple fixing holes 1121 are used for mounting the motor control board, which enhances the adaptability and stability of the installation and ensures that the motor will not loosen or shift due to vibration or other factors during operation. The connecting posts 1122 and the connecting holes 1123 thereon are used for mounting and fixing the motor end caps.

[0035] The positioning part 122 includes positioning planes 1221 disposed opposite to each other on both sides of the connecting part 12, and the positioning planes 1221 on both sides are parallel to each other. In this embodiment, when the motor is installed, the parallel positioning planes 1221 can provide a precise positioning reference for the motor, allowing installers to quickly and accurately place the motor in the predetermined position, reducing the position adjustment time and operational difficulty during the installation process. When the motor needs to be repaired or replaced, the precise positioning of the positioning planes 1221 enables efficient disassembly, and when installing a new motor, it can quickly return to the original installation position, ensuring the connection accuracy between the motor and the conveying mechanism and avoiding the impact of installation deviations on equipment operation.

[0036] The locking and fixing end 131 includes a threaded portion provided on the fixing part 13. The threaded portion is used to engage with a nut for locking and fixing the mounting base 1. In this embodiment, the operator only needs to place the motor corresponding to the position of the conveying mechanism and then screw the nut onto the threaded portion to quickly complete the installation, without complicated operating procedures, greatly shortening the installation time. When the motor needs to be disassembled and replaced, the motor can be easily removed from the mounting base 1 by twisting the nut in the opposite direction, which provides convenience for the maintenance, upgrading or replacement of the motor, reduces equipment downtime, and improves equipment utilization efficiency.

[0037] See Figures 5-6As shown, a conveying and installation mechanism includes the aforementioned installation mechanism and an installation track 2. The installation track 2 is provided with an installation positioning groove 21 and an installation through hole 22. The installation through hole 22 extends along the depth direction of the installation positioning groove 21. A positioning part 122 is used to cooperate with the installation positioning groove 21. One end of the fixing part 13 passes through the installation through hole 22, and the locking fixing end 131 is fixed to the installation track 2 by a nut. In this embodiment, the precise cooperation between the installation positioning groove 21 and the positioning part 122 in the installation track 2 enables rapid initial positioning of the motor, ensuring the accuracy of the installation position and greatly improving installation efficiency. The design of the installation through hole 22 extending along the depth direction of the installation positioning groove 21, combined with the use of the fixing part 13 and the nut, ensures stable installation of the motor while achieving rapid locking and disassembly. When the motor needs to be replaced, simply unscrew the nut and pull out the fixing part 13 to easily remove the motor from the installation track 2. The entire process is simple and requires no complicated tools or professional skills. This reduces the time and labor costs required for motor disassembly and assembly, effectively lowers equipment maintenance difficulty and downtime, and improves the overall operating efficiency of the conveyor mechanism. Whether for routine maintenance or responding to sudden malfunctions, motor disassembly and replacement can be completed quickly, providing strong support for the continuity and stability of industrial production.

[0038] See Figures 1-10As shown, an electric motor includes the aforementioned mounting mechanism. The motor includes a stator assembly 3, a rotor assembly 4, an end cover 5, a shaft assembly 6, and a control board 7. The stator assembly 3 is mounted on a base 11, and the shaft assembly 6 is disposed within a cavity 14. The rotor assembly 4 includes a rotor housing 41 and rotor magnets 42. The rotor magnets 42 are disposed within the inner diameter of the rotor housing and opposite to the stator assembly 3. The shaft assembly 6 is connected to the rotor housing 41. The end cover 5 is disposed at one end of the rotor housing 41 and connected to a connecting portion 12. The control board 7 is disposed between the base 11 and the connecting portion. The through slot 121 is used for wiring of the control board 7. This embodiment achieves convenient disassembly and replacement of the motor on the conveying mechanism through the mounting mechanism. The various components are rationally arranged. The stator assembly 3 is firmly mounted on the base 11, providing stable support for the overall operation of the motor. The shaft assembly 6 is cleverly placed within the cavity 14, ensuring flexible operation and precise positioning. The rotor magnet 42 of rotor assembly 4 is positioned opposite to the stator assembly 3, optimizing magnetic field interaction, improving the energy conversion efficiency of the motor, and thus enhancing the power output of the conveying mechanism. The connection between the end cover 5 and the rotor housing 41 and the connecting part 12 ensures the integrity and sealing of the motor structure. The control board 7 is located between the base 11 and the connecting seat, and uses the through slot 121 for wiring, which not only makes the wiring layout neat and reduces wiring interference, but also greatly facilitates electrical connection and maintenance. From mechanical structure to electrical layout, this utility model ensures the efficient and stable operation of the motor in the conveying mechanism, improves the working performance and maintenance convenience of the conveying mechanism, and reduces operation and maintenance costs, thus possessing extremely high practical value.

[0039] A positioning ring 113 is provided on the outer periphery of the base 11. The stator assembly 3 includes a stator frame 31 and coil windings 32. The stator frame 31 is provided with multiple stator winding arms 311, and the coil windings 32 are disposed on the stator winding arms 311. The stator frame 31 is disposed on the base 11, and the ends of the stator frame 31 are positioned by the positioning ring 113. In this embodiment, the positioning ring 113 provided on the outer periphery of the base 11 can accurately position the ends of the stator frame 31 during installation, ensuring the accuracy and repeatability of the installation position of the stator assembly 3, and greatly improving the overall assembly precision of the motor. Precise positioning helps to optimize the internal magnetic field distribution of the motor, reduce energy loss and vibration caused by installation deviations, and thus improve the stability and efficiency of motor operation. The multiple stator winding arms 311 not only provide stable support for the coil windings 32, but also effectively utilize space, rationally arrange the windings, and enhance the electromagnetic conversion capability of the motor.

[0040] The rotating shaft assembly 6 includes a bearing 61 and a rotating shaft 62. A positioning step 141 is provided in the cavity 14. The bearing 61 is disposed within the cavity 14, and the positioning step 141 is used for end face positioning of the bearing 61. The first end of the rotating shaft 62 is connected to the bearing 61, and the second end is connected to the rotor housing 41. In this embodiment, by providing the positioning step 141 in the cavity 14 for end face positioning of the bearing 61, the bearing 61 is installed in a precise and stable position, greatly improving the overall stability and reliability of the rotating shaft assembly 6, thereby ensuring the smooth operation of the motor and effectively reducing vibration and noise caused by component loosening. The structure where both ends of the rotating shaft 62 are connected to the bearing 61 and the rotor housing 41 respectively provides a reasonable connection method for motor installation.

[0041] The inner diameter of the end cap 5 is provided with a collar 51, which is disposed on the connecting part 12. The end cap 5 is fixed to the connecting part 12 by screws. In this embodiment, the collar 51 provides precise guidance for the positioning of the end cap 5 and the connecting part 12, ensuring that the two can be quickly and accurately connected. Then, the screws are tightened, making the whole installation process simple and quick, reducing the installation difficulty and improving the installation efficiency.

[0042] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An installation mechanism, characterized in that: The device includes a mounting base, which comprises a base, a connecting part, and a fixing part connected in sequence. The mounting base has an internal cavity that extends through the base, connecting part, and fixing part. The connecting part has a through groove, one end of which connects to the cavity. A positioning part is provided at the end of the connecting part near the fixing part, used for axial positioning of the mounting base during installation. The fixing part has a locking end for locking and fixing the mounting base.

2. The installation mechanism according to claim 1, characterized in that: The base is provided with a limiting boss on its outer periphery, which is used to limit the base during installation; the limiting boss has recesses on both sides, and the protruding end of the limiting boss is arc-shaped.

3. The installation mechanism according to claim 1, characterized in that: The base is provided with a connecting platform, the connecting part is provided on the connecting platform, the connecting platform is provided with fixing holes and connecting columns, and the connecting columns are provided with connecting holes; there are multiple fixing holes and connecting columns.

4. The installation mechanism according to claim 1, characterized in that: The positioning part includes positioning planes disposed opposite to each other on both sides of the connecting part, and the two positioning planes are parallel to each other.

5. The installation mechanism according to claim 1, characterized in that: The locking and fixing end includes a threaded portion provided in the fixing part, which is used to engage with a nut for locking and fixing the mounting body.

6. A conveying and installation mechanism, characterized in that: The device includes the installation mechanism and installation track as described in any one of claims 1 to 5. The installation track is provided with an installation positioning groove and an installation through hole. The installation through hole extends along the depth direction of the installation positioning groove. The positioning part is used to fit into the installation positioning groove. One end of the fixing part passes through the installation through hole. The locking fixing end is fixed to the installation track by a nut.

7. An electric motor, characterized in that: The motor includes the mounting mechanism described in any one of claims 1 to 5, comprising a stator assembly, a rotor assembly, an end cover, a shaft assembly, and a control board. The stator assembly is mounted on a base, the shaft assembly is mounted within a cavity, the rotor assembly includes a rotor housing and rotor magnets, the rotor magnets are disposed within the inner diameter of the rotor housing and opposite to the stator assembly, and the shaft assembly is connected to the rotor housing. The end cover is disposed at one end of the rotor housing and connected to a connecting portion, the control board is disposed between the base and the connecting portion, and the through slot is used for wiring of the control board.

8. The motor according to claim 7, characterized in that: The base is provided with a positioning ring on its outer periphery. The stator assembly includes a stator frame and a coil winding. The stator frame is provided with multiple stator winding arms. The coil windings are disposed on the stator winding arms. The stator frame is disposed on the base and the ends of the stator frame are positioned by the positioning ring.

9. The motor according to claim 7, characterized in that: The rotating shaft assembly includes a bearing and a rotating shaft. The cavity is provided with a positioning step. The bearing is disposed in the cavity and is positioned at its end face by the positioning step. The first end of the rotating shaft is connected to the bearing and the second end is connected to the rotor housing.

10. The motor according to claim 7, characterized in that: The end cap has a collar on its inner diameter, and the collar is located on the connecting part. The end cap is fixed to the connecting part by screws.

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