Rotatable industrial television device for high-temperature light supplement of industrial kiln

Abstract

The utility model relates to the technical field of industrial kilns, in particular to a rotatable industrial television device for high-temperature light supplement of an industrial kiln, which comprises a furnace wall, and a mounting seat is arranged on the inner wall of the furnace wall. The industrial television mechanism is arranged on the inner wall of the mounting seat; the industrial television mechanism comprises an equipment shell slidably connected to the inner wall of the mounting base, a camera lens is arranged on the inner wall of the top of the equipment shell, a light supplementing light source is mounted on the inner wall of the bottom of the equipment shell, and a cooling gas interface is formed in the outer wall of one side of the bottom end of the equipment shell; according to the utility model, the camera can perform multi-angle rotation, an omnibearing monitoring visual angle is provided, all areas in the kiln can be observed conveniently, the high-resolution camera is adopted, clear images and videos can be captured, real-time monitoring and subsequent analysis are facilitated, and an operator can remotely adjust the angle, focal length and light supplementing intensity of the camera through the control system, so that the monitoring accuracy is improved. And an optimal monitoring effect can be obtained.

Description

Technical Field

[0001] This utility model relates to the field of industrial kiln technology, specifically a rotatable industrial television device for high-temperature supplemental lighting in industrial kilns. Background Technology

[0002] Industrial kilns typically operate in environments characterized by high temperature, high corrosiveness, and high dust levels. Under these extreme conditions, parameters such as temperature distribution, combustion status, material flow, and equipment operation within the kiln play a decisive role in controlling the production process, ensuring product quality, and guaranteeing the safe operation of the equipment. Therefore, real-time monitoring of the kiln's internal condition is crucial for optimizing production processes, improving production efficiency, reducing energy consumption, and ensuring safe production.

[0003] Inside industrial kilns, lighting is often insufficient, especially in environments with smoke, dust, and high temperatures. Traditional camera devices struggle to obtain clear images, resulting in poor monitoring performance, difficulty in accurately assessing the state inside the kiln, limited monitoring angles, blind spots, and an inability to fully understand the internal state of the kiln, thus reducing the monitoring efficiency of industrial kilns. Utility Model Content

[0004] The purpose of this invention is to provide a rotatable industrial television device for high-temperature supplemental lighting in industrial kilns, in order to solve the problems mentioned in the background art.

[0005] The technical solution of this utility model is: a rotatable industrial television device for high-temperature supplemental lighting in industrial kilns, including a furnace wall, wherein an installation base is provided on the inner wall of the furnace wall, and further comprising;

[0006] An industrial television mechanism, wherein the industrial television mechanism is disposed on the inner wall of the mounting base;

[0007] The industrial television unit includes a housing slidably connected to the inner wall of the mounting base. A camera lens is installed on the top inner wall of the housing, a supplementary light source is installed on the bottom inner wall of the housing, a cooling air inlet is provided on one side of the bottom outer wall of the housing, a cooling water inlet is provided on the other side of the bottom outer wall of the housing, a cooling water return inlet is provided on the other side of the top outer wall of the housing, and a signal output interface is provided on the other side of the outer wall of the housing.

[0008] Preferably, the top and bottom outer walls of the device housing are provided with a plurality of heat dissipation holes, and heat dissipation fins are installed on the inner walls of the heat dissipation holes, which are distributed in a linear array.

[0009] Preferably, the mounting base and the outer wall of the equipment housing are provided with limiting holes, and the inner wall of the limiting holes is connected to screws by threads.

[0010] Preferably, an optical protective cover is fixedly connected to one side of the outer wall of the device housing, and the outer wall of the optical protective cover is provided with a hydrophobic and oleophobic coating.

[0011] Preferably, the top outer wall of the optical protective cover is provided with a groove, and a filter is slidably connected to the inner wall of the groove.

[0012] This utility model provides an improved, rotatable industrial television device for high-temperature supplemental lighting in industrial kilns, which has the following improvements and advantages compared with the prior art:

[0013] Firstly, this utility model, by incorporating a furnace wall, mounting base, equipment shell, supplementary light source, and camera lens, and featuring a built-in high-brightness supplementary light, is small in size and can provide sufficient illumination in low-light conditions inside the kiln, ensuring clear images. In low-light conditions, the supplementary light can be turned on automatically or manually to provide adequate illumination. The rotatable camera can rotate at multiple angles, providing a comprehensive monitoring perspective for easy observation of various areas inside the kiln. The high-resolution camera can capture clear images and videos, facilitating real-time monitoring and subsequent analysis. Operators can remotely adjust the camera's angle, focal length, and supplementary light intensity through the control system to obtain the best monitoring effect, thus improving the monitoring efficiency of industrial kilns.

[0014] Secondly, this utility model, by setting up an optical protective cover, a hydrophobic and oleophobic coating, and a filter, provides an optical protective cover on one side of the camera lens to protect the lens from direct thermal shock and heat radiation at high temperatures, preventing lens deformation or damage. The hydrophobic and oleophobic coating reduces the adhesion of contaminants and keeps the optical path clean. Under different lighting and pollution conditions, a suitable filter can be inserted to improve image quality, thus enhancing the practicality of the rotatable industrial television device for high-temperature supplemental lighting in industrial kilns. Attached Figure Description

[0015] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the working state of this utility model before rotation;

[0017] Figure 2 This is a schematic diagram of the working state of this utility model after rotation;

[0018] Figure 3 This is the utility model Figure 2 Enlarged schematic diagram of structure A in the middle.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. Furnace wall; 2. Mounting base; 3. Screws; 4. Equipment shell; 5. Supplemental light source; 6. Heat dissipation fins; 7. Cooling water return interface; 8. Signal output interface; 9. Cooling water inlet interface; 10. Cooling air interface; 11. Optical protective cover; 12. Camera lens; 13. Hydrophobic and oleophobic coating; 14. Filter. Detailed Implementation

[0021] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0022] This utility model provides an improved rotatable industrial television device for high-temperature supplemental lighting in industrial kilns. The technical solution of this utility model is as follows:

[0023] like Figures 1-3 As shown, a rotatable industrial television device for high-temperature supplemental lighting in an industrial kiln includes a furnace wall 1, an mounting base 2 provided on the inner wall of the furnace wall 1, and further includes;

[0024] An industrial television mechanism is installed on the inner wall of the mounting base 2.

[0025] The industrial television unit includes a housing 4 that is slidably connected to the inner wall of the mounting base 2. A camera lens 12 is provided on the top inner wall of the housing 4. A supplementary light source 5 is installed on the bottom inner wall of the housing 4. A cooling air inlet 10 is provided on one side of the bottom outer wall of the housing 4. A cooling water inlet 9 is provided on the other side of the bottom outer wall of the housing 4. A cooling water return inlet 7 is provided on the other side of the top outer wall of the housing 4. A signal output interface 8 is provided on the other side of the outer wall of the housing 4.

[0026] Furthermore, the top and bottom outer walls of the equipment housing 4 are provided with several heat dissipation holes, and heat dissipation fins 6 are installed on the inner walls of the heat dissipation holes. The heat dissipation holes are distributed in a linear array. Limiting holes are provided on the mounting base 2 and the outer walls of the equipment housing 4. Screws 3 are threadedly connected to the inner walls of the limiting holes.

[0027] Furthermore, an optical protective cover 11 is fixedly connected to one side of the outer wall of the device housing 4. The outer wall of the optical protective cover 11 is provided with a hydrophobic and oleophobic coating 13. A groove is opened on the top outer wall of the optical protective cover 11, and a filter 14 is slidably connected to the inner wall of the groove.

[0028] Working Principle: When using the rotatable industrial television device for high-temperature supplemental lighting in industrial kilns, the device collects images and videos of the inside of the kiln through a high-temperature resistant camera lens 12. In cases of insufficient light, the supplemental lighting source 5 is manually turned on to provide sufficient illumination. The collected image and video signals are transmitted to an external monitoring system through a high-temperature resistant cable and signal output interface 8. The operator can remotely adjust the angle, focal length, and supplemental lighting intensity of the camera lens 12 through the control system. Loosening the screw 3 allows the device casing 4 to be rotated to monitor different directions of the kiln for optimal monitoring results. The internal cooling system (such as air cooling or water cooling), along with the cooling water return interface 7, cooling water inlet interface 9, and cooling air interface 10, ensures the device operates normally in high-temperature environments. The heat dissipation fins 6 on the device casing 4 enhance heat dissipation and assist in the cooling of the structure. An optical protective cover 11 is installed on one side of the camera lens 12 to protect the lens from direct thermal shock and radiation, preventing lens deformation or damage. A hydrophobic and oleophobic coating 13 is applied to reduce contaminant adhesion and keep the optical path clean. Under different lighting and pollution conditions, appropriate filters 14 are inserted to improve image quality.

[0029] The technical means disclosed in this utility model are not limited to those described above, but also include technical solutions composed of equivalent substitutions of the above technical features. Matters not covered in this utility model are common knowledge to those skilled in the art.

Claims

1. A rotatable industrial television device for high-temperature supplemental lighting in an industrial kiln, comprising a furnace wall (1), wherein an mounting base (2) is provided on the inner wall of the furnace wall (1), characterized in that: Also includes; An industrial television mechanism is disposed on the inner wall of the mounting base (2); The industrial television mechanism includes a device housing (4) slidably connected to the inner wall of the mounting base (2). A camera lens (12) is provided on the top inner wall of the device housing (4). A supplementary light source (5) is installed on the bottom inner wall of the device housing (4). A cooling air interface (10) is provided on one side of the bottom outer wall of the device housing (4). A cooling water inlet interface (9) is provided on the other side of the bottom outer wall of the device housing (4). A cooling water return interface (7) is provided on the other side of the top outer wall of the device housing (4). A signal output interface (8) is provided on the other side of the outer wall of the device housing (4).

2. The rotatable industrial television device for high-temperature supplemental lighting in industrial kilns according to claim 1, characterized in that: The outer walls of the top and bottom of the device housing (4) are provided with a number of heat dissipation holes, and heat dissipation fins (6) are installed on the inner walls of the heat dissipation holes. The heat dissipation holes are arranged in a linear array.

3. The rotatable industrial television device for high-temperature supplemental lighting in industrial kilns according to claim 1, characterized in that: Limiting holes are provided on the outer walls of the mounting base (2) and the equipment housing (4), and screws (3) are threadedly connected to the inner walls of the limiting holes.

4. The rotatable industrial television device for high-temperature supplemental lighting in industrial kilns according to claim 1, characterized in that: An optical protective cover (11) is fixedly connected to one side of the outer wall of the device housing (4), and the outer wall of the optical protective cover (11) is provided with a hydrophobic and oleophobic coating (13).

5. A rotatable industrial television device for high-temperature supplemental lighting in industrial kilns according to claim 4, characterized in that: The top outer wall of the optical protective cover (11) is provided with a sliding groove, and a filter (14) is slidably connected to the inner wall of the sliding groove.

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