External intelligent chip power upgrading device for automobile
By working in concert with the main control module and the signal processing module, the vehicle's power parameters are adjusted in real time, which solves the problems of installation complexity and signal instability of external power upgrade devices, and improves vehicle power output and fuel economy, thus meeting the diverse needs of users.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN JUCHUANG TECH CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-12
AI Technical Summary
Existing external power upgrade devices are complex to install, have unstable signals, and limited functionality, making it difficult to meet the diverse needs of users.
The main control module and signal processing module work together to collect vehicle operation data in real time and dynamically adjust power parameters. Combined with the protective shell design and expansion interfaces, the reliability and applicability of the device are enhanced.
It improves vehicle power output and fuel economy, ensures signal stability and device versatility, and meets users' personalized needs.
Smart Images

Figure CN224234030U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive electronic control and power optimization technology, specifically an external intelligent chip power upgrade device for automobiles. Background Technology
[0002] Automotive powertrain upgrade devices refer to technical means of improving vehicle performance by optimizing engine control unit (ECU) parameters or connecting external intelligent devices. Common upgrade methods include ECU remapping and adding auxiliary modules. These devices are mainly used to improve vehicle power output, fuel economy, and driving experience, and are widely used in the automotive aftermarket. In recent years, with the development of intelligent chip technology, external intelligent chips have gradually become an emerging solution, achieving dynamic optimization of vehicle performance by monitoring and adjusting engine operating parameters in real time.
[0003] However, some external power upgrade devices currently on the market still have certain limitations in practical applications. For example, some devices require significant modifications to the original vehicle wiring during installation, increasing operational complexity and potential risks. Furthermore, due to design flaws, some products may experience signal interference or unstable data transmission during use, thus affecting overall performance. In addition, most existing devices have limited functionality and cannot meet the diverse needs of users. Therefore, we propose an external intelligent chip power upgrade device for automobiles. Utility Model Content
[0004] An externally mounted intelligent chip power upgrade device for automobiles includes a main control module and a signal processing module. The main control module and the signal processing module are connected via a data transmission component. An external mounting bracket is provided for the main control module to fix it in a designated location on the vehicle. The input end of the signal processing module is connected to a sensor interface for receiving vehicle sensor signals. The output end of the signal processing module is connected to the main control module via a signal conditioning circuit. The main control module integrates a storage unit and a processing unit. The storage unit stores preset power optimization parameters, and the processing unit dynamically adjusts the power parameters based on real-time collected vehicle operating data.
[0005] The main control module is externally protected by a housing consisting of an upper housing and a lower housing. The upper and lower housings are connected by a snap-fit structure, which includes a protrusion on the edge of the upper housing and a groove on the edge of the lower housing. The protrusion and groove engage to ensure a tight fit between the two housings. An internal heat insulation layer made of high-temperature resistant material is installed within the protective housing to reduce the impact of the high temperatures in the engine compartment on the main control module. An array of heat dissipation holes is located at the bottom of the protective housing to accelerate heat dissipation from within the housing.
[0006] The signal processing module includes a signal acquisition unit and a signal conversion unit. The input of the signal acquisition unit is connected to the sensor interface via a wire, and the output of the signal acquisition unit is connected to the main control module via the signal conversion unit. The signal conversion unit internally incorporates filtering and amplification circuits. The filtering circuit removes noise interference from the acquired signal, and the amplification circuit enhances the signal strength to ensure stable signal transmission. The signal processing module is externally shielded with a metal cover to prevent external electromagnetic interference from affecting the signal processing process.
[0007] The output of the main control module is connected to the actuator interface via a control cable. The actuator interface is used to connect to vehicle actuator devices. The main control module sends optimized power parameter commands to the actuator via the control cable. The control cable is wrapped with an insulating protective layer made of flexible material to improve its bending resistance. Quick-connect connectors are provided at both ends of the control cable. These quick-connect connectors have internal elastic contacts that are crimped into the conductor portion of the control cable to ensure reliable electrical connection during connection.
[0008] The main control module's power supply is connected to the vehicle's power system via a power interface. The power interface contains an overcurrent protection circuit, which includes a fuse and a Zener diode. The fuse is connected in series at the power interface's input to cut off the power supply circuit in case of abnormal current. The Zener diode is connected in parallel at the power interface's output to stabilize the supply voltage. The power interface is externally fitted with a waterproof sealing ring to prevent moisture from seeping into the interface.
[0009] The main control module features a display panel on its front, covered with a transparent protective film made of anti-glare material to reduce the impact of light reflection on the displayed content. Inside the display panel are an LCD screen and function buttons. The LCD screen displays vehicle operating status and optimization parameter information, while the function buttons allow users to manually adjust these parameters. A backlight assembly is located on the back of the display panel, connected to the LCD screen via a light guide plate to improve the clarity of the displayed content.
[0010] The main control module has an expansion interface on its side for connecting external devices. Internally, the expansion interface contains multiple multi-function pins arranged in a matrix, each connected to the main control module's processing unit via a wire. Externally, the expansion interface has a dust cover that is rotatably connected to the main control module via a hinge. The inner side of the dust cover contains a sealing gasket made of soft rubber to prevent dust from entering the interface.
[0011] The main control module has an internal temperature detection unit. The probe of the temperature detection unit is embedded in the circuit board of the main control module and is connected to the processing unit of the main control module via wires for real-time monitoring of the operating temperature of the main control module. The output of the temperature detection unit is connected to the alarm module via a signal line. The alarm module is externally equipped with a buzzer and an indicator light, which are connected to the alarm module via driver circuits to issue audible and visual alarm signals when the temperature is abnormal.
[0012] The bottom of the main control module is equipped with a shock-absorbing pad made of highly elastic material to absorb vibrations and impacts generated during vehicle operation. The upper surface of the shock-absorbing pad has a positioning groove whose shape matches the bottom contour of the main control module for precise positioning. The lower surface of the shock-absorbing pad has anti-slip textures distributed in a grid pattern to increase friction between the pad and the mounting surface.
[0013] The mounting bracket includes a fixed plate and an adjusting rod. The fixed plate has multiple symmetrically distributed mounting holes on its surface for securing the mounting bracket to a designated position on the vehicle using bolts. One end of the adjusting rod is rotatably connected to the fixed plate, and the other end is connected to the main control module via a lock nut. The adjusting rod has scale markings on its exterior for precisely adjusting the mounting angle of the main control module.
[0014] This invention solves the problems of complex installation, unstable signal, and limited functionality of existing external power upgrade devices by utilizing the coordinated operation of a main control module, a signal processing module, and related components. The main control module collects vehicle operating data in real time through the signal processing module and dynamically adjusts vehicle performance based on preset power optimization parameters, improving power output and fuel economy. Furthermore, the protective design of the main control module and the application of expansion interfaces further enhance the reliability and applicability of the device, meeting diverse user needs. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the disassembly structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the mounting bracket in this utility model;
[0018] Figure 4 This is a schematic diagram of the upper shell in this utility model.
[0019] The attached figures are labeled as follows:
[0020] 1. Main control module; 2. Signal processing module; 3. Mounting bracket; 4. Protective housing; 5. Upper housing; 6. Lower housing; 7. Snap-fit structure; 8. Heat dissipation holes; 9. Heat insulation layer; 10. Display panel; 11. Function buttons; 12. Expansion interface; 13. Dust cover. Detailed Implementation
[0021] This utility model relates to an externally mounted intelligent chip power upgrade device for automobiles, and its specific implementation method is described in detail with reference to the accompanying drawings. Figure 1-4 As shown, the overall structure includes a main control module 1, a signal processing module 2, and a mounting bracket 3, which are mechanically and electrically connected to form a complete system. The main control module 1 and the signal processing module 2 are connected via a data transmission component, which can be a flexible flat cable or a dedicated communication cable, for high-speed data exchange between the two. The mounting bracket 3 is fixed in a designated location on the vehicle, such as a stable area in the engine compartment. Its surface has multiple symmetrically distributed mounting holes for securely fixing the mounting bracket 3 to the vehicle body with bolts. One end of the adjusting rod is rotatably connected to the fixing plate, and the other end is connected to the main control module 1 via a locking nut. The adjusting rod has scale markings on its exterior for precise adjustment of the mounting angle of the main control module 1 to adapt to different vehicle layout requirements.
[0022] The main control module 1 is externally protected by a protective housing 4, which consists of an upper housing 5 and a lower housing 6, connected by a snap-fit structure 7. The snap-fit structure 7 includes a protrusion on the edge of the upper housing 5 and a groove on the edge of the lower housing 6. The protrusion and groove fit tightly together to ensure a secure fit between the upper housing 5 and the lower housing 6. An insulation layer 9, made of high-temperature resistant material, is installed inside the protective housing 4 and is directly adhered to the inner wall of the housing to reduce the impact of high temperatures in the engine compartment on the main control module 1. Heat dissipation holes 8 are arrayed and evenly distributed at the bottom of the protective housing 4 to accelerate heat dissipation from inside the housing. The design of the heat dissipation holes 8 takes into account the directionality of airflow, ensuring that hot air can be effectively exhausted from inside the housing.
[0023] Signal processing module 2 includes a signal acquisition unit and a signal conversion unit. The input of the signal acquisition unit is connected to a sensor interface via wires. The sensor interface is used to receive vehicle sensor signals, such as those from the intake pressure sensor and throttle position sensor. The output of the signal acquisition unit is connected to the main control module 1 via the signal conversion unit. The signal conversion unit internally includes a filtering circuit and an amplification circuit. The filtering circuit, composed of multiple capacitors and resistors, is used to remove noise interference from the acquired signal. The amplification circuit, composed of operational amplifiers, is used to enhance signal strength and ensure the stability of signal transmission. Signal processing module 2 is externally shielded with a metal cover that completely encloses the circuit board of signal processing module 2 to prevent external electromagnetic interference from affecting the signal processing process. The shield is fixed to the outer shell of signal processing module 2 with screws to ensure its stability.
[0024] The output of main control module 1 is connected to the actuator interface via a control cable. The actuator interface is used to connect to vehicle actuator devices, such as fuel injectors or ignition controllers. The control cable is externally wrapped with an insulating protective layer made of flexible material, providing a certain degree of bending resistance. Each end of the control cable is equipped with a quick-connect connector. The quick-connect connector has internal elastic contacts that are crimped into the conductor portion of the control cable, ensuring reliable electrical connection during insertion. The quick-connect connector design simplifies installation and maintenance while improving connection stability.
[0025] The power supply terminal of main control module 1 is connected to the vehicle's power system via a power interface. The power interface contains an overcurrent protection circuit, which includes a fuse and a Zener diode. The fuse is connected in series at the input terminal of the power interface and automatically cuts off the power supply circuit when the current is abnormal. The Zener diode is connected in parallel at the output terminal of the power interface to stabilize the supply voltage. The power interface is externally equipped with a waterproof sealing ring made of silicone material, which is fitted over the connection area to prevent moisture from seeping into the interface. The waterproof sealing ring is designed to meet IP67 protection standards, maintaining good sealing performance even in harsh environments.
[0026] The main control module 1 has a display panel 10 on its front. The surface of the display panel 10 is covered with a transparent protective film made of anti-glare material to reduce the impact of light reflection on the displayed content. Inside the display panel 10, there is an LCD screen and function buttons 11. The LCD screen displays vehicle operating status and optimization parameter information, while the function buttons 11 are used for manual adjustment of optimization parameters by the user. The back of the display panel 10 has a backlight assembly connected to the LCD screen via a light guide plate made of high-transmittance acrylic material to improve the clarity of the displayed content. The backlight assembly consists of multiple LED beads evenly distributed on the back of the light guide plate to ensure uniform brightness of the display panel 10.
[0027] The main control module 1 has an expansion interface 12 on its side, which is used to connect external devices, such as diagnostic instruments or data loggers. The expansion interface 12 has multiple multi-function pins arranged in a matrix, each connected to the processing unit of the main control module 1 via a wire. The expansion interface 12 has a dust cover 13 on its exterior, which is rotatably connected to the main control module 1 via a hinge. The inner side of the dust cover 13 has a sealing gasket made of soft rubber material to prevent dust from entering the interface. The dust cover 13 is designed to protect the expansion interface 12 from external contamination while allowing users to easily open it for device connection.
[0028] The main control module 1 has an internal temperature detection unit. The probe of the temperature detection unit is embedded in the circuit board of the main control module 1 and is connected to the processing unit of the main control module 1 via a wire for real-time monitoring of the operating temperature of the main control module 1. The output of the temperature detection unit is connected to the alarm module via a signal line. The alarm module has an external buzzer and indicator light, which are connected to the alarm module via drive circuits. When the temperature detection unit detects that the operating temperature of the main control module 1 exceeds a preset threshold, the alarm module will trigger the buzzer to sound an alarm, and the indicator light will illuminate, prompting the user to check or maintain the module.
[0029] The bottom of the main control module 1 is equipped with a shock-absorbing pad made of highly elastic material, which is directly adhered to the bottom of the main control module 1 to absorb vibrations and impacts generated during vehicle operation. The upper surface of the shock-absorbing pad has a positioning groove, the shape of which matches the bottom contour of the main control module 1 for precise positioning. The lower surface of the shock-absorbing pad has anti-slip textures distributed in a grid pattern to increase the friction between the shock-absorbing pad and the mounting surface. This shock-absorbing pad design not only improves the installation stability of the main control module 1 but also extends its service life.
[0030] In practical applications, the operating principle of this device is as follows: Signal processing module 2 receives vehicle sensor signals through the sensor interface. The signal acquisition unit transmits the acquired signals to the signal conversion unit, which filters and amplifies the signals before transmitting them to the main control module 1. The main control module 1's internal storage unit stores preset power optimization parameters. The calculation unit dynamically adjusts the power parameters based on real-time vehicle operating data and sends optimized power parameter commands to the actuators via control cables. The display panel 10 displays the vehicle operating status and optimized parameter information in real time. Users can manually adjust the optimized parameters using function buttons 11. The expansion interface 12 supports the connection of external devices, further enhancing the device's functionality and applicability.
[0031] This invention solves the problems of complex installation, unstable signal, and limited functionality of existing external power upgrade devices by working in concert with the main control module 1, signal processing module 2, and related components, thus meeting the diverse needs of users.
[0032] To enable those skilled in the art to fully understand and implement this utility model, the operating principle and implementation steps of this device are explained in detail below with reference to a specific application scenario.
[0033] In practical applications, when a user needs to install an external smart chip power upgrade device on a certain car model, the mounting bracket 3 must first be fixed in a designated position in the vehicle's engine compartment. The mounting bracket 3 is securely connected to the vehicle body via bolts passing through multiple symmetrically distributed mounting holes on its surface. Subsequently, the main control module 1 is connected to the fixing plate on the mounting bracket 3 via an adjusting rod. One end of the adjusting rod is rotatably connected to the fixing plate, and the other end is fixed to the main control module 1 via a lock nut. The adjusting rod has scale markings on its exterior; by adjusting the angle of the adjusting rod, it can precisely adapt to the layout requirements of different vehicle models.
[0034] After mechanical installation is completed, signal processing module 2 receives vehicle sensor signals via sensor interfaces. For example, signals from the intake pressure sensor and throttle position sensor are transmitted to the signal acquisition unit via wires. The signal acquisition unit then transmits the acquired raw signals to the signal conversion unit. The filtering circuit inside the signal conversion unit consists of multiple capacitors and resistors, effectively removing noise interference from the signal. The amplification circuit uses operational amplifiers to enhance signal strength, ensuring the stability of signal transmission. A shielding cover covers the circuit board of signal processing module 2 to prevent external electromagnetic interference from affecting the signal processing process, thereby ensuring signal quality.
[0035] After receiving the processed signal, the main control module 1's internal processing unit dynamically adjusts the power parameters based on the preset power optimization parameters stored in the storage unit and the real-time vehicle operation data. For example, when it detects an increase in throttle opening and a rise in intake pressure, the processing unit calculates a more efficient fuel injection quantity and ignition timing, and sends the optimized command to the actuator via the control cable. The quick-connect connectors at both ends of the control cable ensure reliable electrical connection through flexible contacts, while the insulation layer improves the cable's bending resistance and adapts to complex installation environments.
[0036] During this process, the display panel 10 on the front of the main control module 1 displays the vehicle's operating status and optimization parameter information in real time. The LCD screen uses a backlight assembly to improve the clarity of the displayed content, and a transparent protective film reduces the impact of light reflection on the user's observation. Users can manually adjust some optimization parameters via function buttons 11 to meet personalized needs. In addition, the expansion interface 12 supports connection to external devices such as diagnostic tools or data loggers. The multi-function pins are arranged in a matrix to achieve compatibility with various types of devices, and the sealing gasket of the dust cover 13 effectively prevents dust from entering the interface, ensuring long-term reliability.
[0037] To ensure the safety and stability of the device, the temperature detection unit inside the main control module 1 monitors the operating temperature in real time. When the temperature exceeds a preset threshold, the alarm module triggers a buzzer via the drive circuit to sound an alarm and illuminates an indicator light, reminding the user to perform an inspection or maintenance. The heat insulation layer 9 of the protective housing 4 is made of high-temperature resistant material, reducing the impact of high temperatures in the engine compartment on the main control module 1; the heat dissipation holes 8 accelerate heat dissipation through airflow design, further improving heat dissipation efficiency. The shock-absorbing pad is adhered to the bottom of the main control module 1, absorbing vibrations and impacts during vehicle operation. Its positioning groove matches the bottom contour of the main control module 1 to ensure installation accuracy, while the anti-slip texture increases the friction between the shock-absorbing pad and the mounting surface, enhancing overall stability.
[0038] Through the above steps, this device achieves dynamic optimization of vehicle power output. Signal processing module 2 ensures data accuracy and stability through high-precision signal acquisition and conversion; main control module 1 performs calculations and adjustments based on real-time data, improving vehicle power performance and fuel economy; the design of the protective housing 4, expansion interface 12, and related components further enhances the device's reliability and applicability, meeting diverse user needs. The above embodiments are merely preferred examples. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An externally mounted intelligent chip power upgrade device for automobiles, characterized in that, It includes a main control module (1) and a signal processing module (2). The main control module (1) and the signal processing module (2) are connected through a data transmission component. The main control module (1) is externally provided with a mounting bracket (3) for fixing the main control module (1) in a designated position on the vehicle. The input end of the signal processing module (2) is connected to a sensor interface for receiving vehicle sensor signals. The output end of the signal processing module (2) is connected to the main control module (1) through a signal conditioning circuit. The main control module (1) integrates a storage unit and a computing unit.
2. The automotive external intelligent chip power upgrade device according to claim 1, characterized in that: The main control module (1) is provided with a protective shell (4) on its exterior. The protective shell (4) is composed of an upper shell (5) and a lower shell (6). The upper shell (5) and the lower shell (6) are connected by a snap-fit structure (7). The snap-fit structure (7) includes a protrusion on the edge of the upper shell (5) and a groove on the edge of the lower shell (6). The protrusion and the groove work together. The protective shell (4) is provided with a heat insulation layer (9) inside. The bottom of the protective shell (4) is provided with heat dissipation holes (8).
3. The automotive external intelligent chip power upgrade device according to claim 1, characterized in that: The signal processing module (2) includes a signal acquisition unit and a signal conversion unit. The input end of the signal acquisition unit is connected to the sensor interface through a wire, and the output end of the signal acquisition unit is connected to the main control module (1) through the signal conversion unit. The signal conversion unit is equipped with a filter circuit and an amplification circuit, and the signal processing module (2) is equipped with a shield.
4. The automotive external intelligent chip power upgrade device according to claim 1, characterized in that: The output end of the main control module (1) is connected to the actuator interface through a control cable. The actuator interface is used to connect to the vehicle actuator device. The control cable is wrapped with an insulating protective layer. Quick connectors are provided at both ends of the control cable. The quick connectors are provided with elastic contacts inside.
5. The automotive external intelligent chip power upgrade device according to claim 1, characterized in that: The power supply terminal of the main control module (1) is connected to the vehicle power system through a power interface. The power interface is equipped with an overcurrent protection circuit, which includes a fuse and a Zener diode. The power interface is equipped with a waterproof sealing ring on the outside.
6. The automotive external intelligent chip power upgrade device according to claim 1, characterized in that: The main control module (1) has a display panel (10) on its front side. The surface of the display panel (10) is covered with a transparent protective film. The display panel (10) has an LCD screen and function buttons (11) inside. The back of the display panel (10) has a backlight assembly.
7. The automotive external intelligent chip power upgrade device according to claim 1, characterized in that: The main control module (1) has an expansion interface (12) on its side. The expansion interface (12) has a multi-functional pin inside. The expansion interface (12) has a dust cover (13) on its outside. The dust cover (13) is rotatably connected to the main control module (1) through a rotating shaft. The dust cover (13) has a sealing gasket on its inner side.