Tea processing and deblocking machine

Abstract

The utility model relates to the field of tea processing, and discloses a tea processing deblocking machine which comprises a machine body, a motor is fixedly connected to the outer wall of the machine body, a deblocking shaft is fixedly connected to the output end of the motor, a plurality of deblocking rods are fixedly connected to the outer wall of the deblocking shaft, and a screening assembly is arranged in the middle of the inner wall of the machine body. A beating assembly is arranged at the bottom in the machine body, an extraction assembly is arranged on the outer wall of the machine body, the screening assembly comprises a plurality of fixing plates, the fixing plates are fixedly connected to the inner wall of the machine body, a sliding rod is fixedly connected between every two adjacent fixing plates, the outer wall of each sliding rod is slidably connected with a screening plate, and the outer wall of each sliding rod is sleeved with a spring. According to the tea leaf deblocking device, the pumping assembly drives the piston to slide up and down in the barrel body through the connecting rod by utilizing the power of the reciprocating assembly, so that water in the water storage tank is pumped and conveyed, and the water is atomized and sprayed on tea leaves through the atomizing nozzle, so that the tea leaves are softened, and the deblocking difficulty is reduced.

Description

Technical Field

[0001] This utility model relates to the field of tea processing, and in particular to a tea processing deblocking machine. Background Technology

[0002] Tea clumping is a common and challenging problem in tea processing. After harvesting, transportation, and initial processing, tea leaves are prone to forming clumps of varying sizes due to factors such as compression and humidity changes. If these clumps are not effectively treated, they will seriously affect the quality and efficiency of subsequent tea processing.

[0003] Traditional tea leaf de-clumping machines lack consideration for the processing environment. During the de-clumping process, tea dust flies around, polluting the working environment and posing a threat to the health of operators. Furthermore, for some harder clumps of tea leaves, the lack of softening measures makes de-clumping more difficult, requiring more energy and time. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a tea processing de-clumping machine, which aims to improve the problem that the existing technology is difficult to de-clump due to the lack of softening measures.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a tea processing deblocking machine, comprising a machine body, a motor fixedly connected to the outer wall of the machine body, a deblocking shaft fixedly connected to the output end of the motor, a plurality of deblocking rods fixedly connected to the outer wall of the deblocking shaft, a screening component provided in the middle of the inner wall of the machine body, a striking component provided in the bottom of the inner wall of the machine body, and an extraction component provided in the outer wall of the machine body.

[0006] The screening assembly includes multiple fixed plates, which are fixedly connected to the inner wall of the machine body. A sliding rod is fixedly connected between two adjacent fixed plates. A screen plate is slidably connected to the outer wall of the sliding rod, and a spring is sleeved on the outer wall of the sliding rod.

[0007] As a further description of the above technical solution:

[0008] The striking assembly includes a rotating shaft, the outer wall of which is rotatably connected to the inner wall of the machine body. Multiple eccentric wheels are fixedly connected to the outer wall of the rotating shaft. The protruding parts of the eccentric wheels abut against the bottom of the sieve plate. A transmission assembly is provided between the disintegrating shaft and the rotating shaft. A reciprocating assembly is provided on the outer wall of the rotating shaft.

[0009] As a further description of the above technical solution:

[0010] The transmission assembly includes a driving pulley and a driven pulley. The driving pulley is mounted on the disassembly shaft, and the driven pulley is mounted on the rotating shaft. A belt is sleeved between the driving pulley and the driven pulley.

[0011] As a further description of the above technical solution:

[0012] The reciprocating assembly includes a turntable, which is fixedly connected to the rotating shaft. An eccentric shaft is fixedly connected to the edge of the turntable away from the rotating shaft. A limit block is fixedly connected to the side of the eccentric shaft away from the turntable. A rotating frame is slidably connected to the outer wall of the eccentric shaft, and a connecting rod is fixedly connected to the bottom of the rotating frame.

[0013] As a further description of the above technical solution:

[0014] The extraction assembly includes a cylinder, which is installed on the outer wall of the machine body. A piston is slidably connected inside the cylinder, and two one-way valves are fixedly connected to the bottom of the cylinder.

[0015] As a further description of the above technical solution:

[0016] A water tank is fixedly connected to the outer wall of the machine body, and multiple atomizing nozzles are fixedly connected to the inner wall of the machine body. A water inlet pipe is installed between one of the one-way valves and the water tank, and a drain pipe is installed between the other one-way valve and the atomizing nozzle.

[0017] As a further description of the above technical solution:

[0018] The end of the connecting rod away from the rotating frame passes through the cylinder and is fixedly connected to the top of the piston.

[0019] As a further description of the above technical solution:

[0020] The top of the machine body has a feed inlet.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the extraction component utilizes the power of the reciprocating component to drive the piston to slide up and down inside the cylinder via the connecting rod, thereby extracting and transporting water from the water storage tank. The water is then atomized and sprayed onto the tea leaves through the atomizing nozzle, softening the tea leaves, reducing the difficulty of breaking them up, and reducing the amount of tea dust flying during processing, thus improving the processing environment and protecting the health of the operators.

[0023] 2. In this utility model, the sieve plate of the sieving component slides up and down under the action of the spring and the eccentric wheel of the striking component, which not only realizes the effective sieving of the tea leaves after de-clumping, but also assists the tea leaves to further de-clump during the vibration process, reduces the possibility of secondary agglomeration, ensures uniform tea particle size, and improves the quality of tea processing. Attached Figure Description

[0024] Figure 1This is a perspective view of a tea processing deblocking machine proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the water storage tank of a tea processing deblocking machine proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the deblocking rod of a tea processing deblocking machine proposed in this utility model;

[0027] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0028] Figure 5 for Figure 2 Enlarged view at point B in the middle;

[0029] Figure 6 This is a cross-sectional view of the cylinder of a tea processing deblocking machine proposed in this utility model.

[0030] Legend:

[0031] 1. Machine body; 2. Feed inlet; 3. Motor; 4. Deblocking shaft; 5. Deblocking rod; 6. Fixing plate; 7. Slide rod; 8. Screen plate; 9. Spring; 10. Rotating shaft; 11. Eccentric wheel; 12. Driving pulley; 13. Driven pulley; 14. Belt; 15. Turntable; 16. Eccentric shaft; 17. Limit block; 18. Rotating frame; 19. Connecting rod; 20. Cylinder; 21. Piston; 22. One-way valve; 23. Water inlet pipe; 24. Water tank; 25. Drain pipe; 26. Atomizing nozzle. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1-3This utility model provides an embodiment of a tea processing de-clumping machine, including a machine body 1, which is the main body of the entire device and provides processing space for de-clumping tea. A motor 3 is fixedly connected to the outer wall of the machine body 1, and the motor 3 provides power to the entire device. A de-clumping shaft 4 is fixedly connected to the output end of the motor 3. Multiple de-clumping rods 5 are fixedly connected to the outer wall of the de-clumping shaft 4. The motor 3 drives the de-clumping shaft 4 to rotate, which in turn drives the de-clumping rods 5 to rotate and de-clump the tea. A screening component is provided in the middle of the inner wall of the machine body 1. The screening component is used to screen the de-clumped tea. At the same time, vibration increases the de-clumping efficiency. A striking component is provided at the bottom of the inner wall of the machine body 1. The striking component is used to drive the screening component to work. An extraction component is provided on the outer wall of the machine body 1. The extraction component is used to extract and transport water from the water storage tank 24 to soften the de-clumped tea.

[0034] Reference Figure 4 The screening assembly includes multiple fixed plates 6, which are fixedly connected to the inner wall of the machine body 1. The fixed plates 6 provide support for other components of the screening assembly. A slide rod 7 is fixedly connected between two adjacent fixed plates 6. The slide rod 7 provides guidance for the sliding of the screen plate 8. The screen plate 8 is slidably connected to the outer wall of the slide rod 7. The screen plate 8 achieves the screening function by sliding up and down. A spring 9 is sleeved on the outer wall of the slide rod 7. The spring 9 is used to provide elastic force when resetting.

[0035] Reference Figure 3 The striking component includes a rotating shaft 10, the outer wall of which is rotatably connected to the inner wall of the machine body 1. The rotating shaft 10 is used to rotate and drive the subsequent eccentric wheel 11 to rotate. Multiple eccentric wheels 11 are fixedly connected to the outer wall of the rotating shaft 10. The protruding part of the eccentric wheel 11 abuts against the bottom of the screen plate 8. The eccentric wheel 11 rotates to generate eccentric motion and pushes the screen plate 8 to slide up and down through its own protruding part. A transmission component is provided between the disintegrating shaft 4 and the rotating shaft 10. The transmission component is used to transmit the power of the disintegrating shaft 4 to the rotating shaft 10. A reciprocating component is provided on the outer wall of the rotating shaft 10. The reciprocating component is used to perform reciprocating motion, thereby driving the extraction component to perform the operation.

[0036] Reference Figure 3 The transmission assembly includes a driving pulley 12 and a driven pulley 13. The driving pulley 12 is mounted on the disassembly shaft 4, and the driven pulley 13 is mounted on the rotating shaft 10. A belt 14 is sleeved between the driving pulley 12 and the driven pulley 13. The rotation of the disassembly shaft 4 drives the driving pulley 12 to rotate, and the rotation of the driving pulley 12 and the belt 14 further drive the driven pulley 13 to rotate, thereby causing the rotating shaft 10 to rotate and realizing the transmission of power.

[0037] Reference Figure 5The reciprocating assembly includes a turntable 15, which is fixedly connected to a rotating shaft 10 for easy rotation via the rotating shaft 10. An eccentric shaft 16 is fixedly connected to the edge of the turntable 15 away from the rotating shaft 10. Rotation of the turntable 15 drives the eccentric shaft 16 to perform eccentric circular motion. A limit block 17 is fixedly connected to the side of the eccentric shaft 16 away from the turntable 15. The limit block 17 is used to limit objects on the outer wall of the eccentric shaft 16. A rotating frame 18 is slidably connected to the outer wall of the eccentric shaft 16. The eccentric circular motion of the eccentric shaft 16 drives the rotating frame 18 to slide up and down. A connecting rod 19 is fixedly connected to the bottom of the rotating frame 18. The connecting rod 19 is used to connect with other components and transmit the up and down movement of the rotating frame 18.

[0038] Reference Figure 6 The extraction assembly includes a cylinder 20, which is installed on the outer wall of the machine body 1. The cylinder 20 provides installation space for the extraction assembly. A piston 21 is slidably connected inside the cylinder 20. The piston 21 is used to change the air pressure inside the cylinder 20 by sliding up and down. Two one-way valves 22 are fixedly connected to the bottom of the cylinder 20. The one-way valves 22 can control the one-way flow of liquid, prevent liquid backflow, and ensure the normal operation of the extraction assembly.

[0039] Reference Figure 1 , Figure 2 and Figure 6 A water tank 24 is fixedly connected to the outer wall of the machine body 1, and multiple atomizing nozzles 26 are fixedly connected to the inner wall of the machine body 1. A water inlet pipe 23 is installed between one one-way valve 22 and the water tank 24, and a drain pipe 25 is installed between another one-way valve 22 and the atomizing nozzle 26. Through the water inlet pipe 23, the movement of piston 21 within the cylinder 20 draws water from the water tank 24 into the cylinder 20. The drain pipe 25 is installed between the other one-way valve 22 and the atomizing nozzle 26. The water drawn into the cylinder 20 is pushed by piston 21 and transported through the drain pipe 25 to the atomizing nozzle 26 for atomization and spraying.

[0040] Reference Figure 5 and Figure 6 The end of the connecting rod 19 away from the rotating frame 18 passes through the cylinder 20 and is fixedly connected to the top of the piston 21. The connecting rod 19 can convert the up-and-down swinging motion of the rotating frame 18 into the up-and-down sliding motion of the cylinder 20 inside the piston 21, thereby achieving the effect of extracting liquid inside the cylinder 20.

[0041] Reference Figures 1-3 The top of the machine body 1 is provided with a feed port 2, which makes it easy to put the tea leaves that need to be broken up into the machine body 1.

[0042] Working Principle: When it is necessary to break up clumped tea leaves, the tea leaves are fed into the machine body 1 through the feed inlet 2. Then, the motor 3 is powered on and started. When the motor 3 starts, it drives the breaking-up shaft 4 to rotate. When the breaking-up shaft 4 rotates, it drives the breaking-up rod 5 to rotate, breaking up the clumped tea leaves. During the rotation of the breaking-up rod 5, it also drives the drive pulley 12 to rotate. Through the cooperation of the drive pulley 12 and the belt 14, the drive pulley 12 drives the rotating shaft 10 to rotate. The rotating shaft 10 drives the eccentric wheel 11 to rotate. When the eccentric wheel 11 rotates, it strikes the screen plate 8 through its protruding part, causing the screen plate 8 to break up. The up-and-down sliding motion further increases the efficiency of breaking up clumps. At the same time, the rotation of the rotating shaft 10 also drives the turntable 15 to rotate, which in turn drives the eccentric shaft 16 to rotate, further driving the rotating frame 18 to slide up and down. When the rotating frame 18 slides up and down, it drives the piston 21 to slide up and down inside the cylinder 20 through the connecting rod 19. When the piston 21 slides upward, the water inside the water tank 24 is drawn into the cylinder 20 through the water inlet pipe 23. When the piston 21 slides downward, the water inside the cylinder 20 is discharged into the atomizing nozzle 26 through the drain pipe 25, spraying the clumped tea leaves to soften them and better break them up.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tea processing de-clumping machine, comprising a machine body (1), characterized in that: A motor (3) is fixedly connected to the outer wall of the machine body (1), a disintegrating shaft (4) is fixedly connected to the output end of the motor (3), a plurality of disintegrating rods (5) are fixedly connected to the outer wall of the disintegrating shaft (4), a screening component is provided in the middle of the inner wall of the machine body (1), a striking component is provided at the bottom of the inner wall of the machine body (1), and an extraction component is provided on the outer wall of the machine body (1). The screening assembly includes multiple fixed plates (6), which are fixedly connected to the inner wall of the machine body (1). A slide rod (7) is fixedly connected between two adjacent fixed plates (6). A screen plate (8) is slidably connected to the outer wall of the slide rod (7), and a spring (9) is sleeved on the outer wall of the slide rod (7).

2. The tea processing de-clumping machine according to claim 1, characterized in that: The striking assembly includes a rotating shaft (10), the outer wall of which is rotatably connected to the inner wall of the machine body (1), and a plurality of eccentric wheels (11) are fixedly connected to the outer wall of the rotating shaft (10). The protruding part of the eccentric wheel (11) abuts against the bottom of the sieve plate (8). A transmission assembly is provided between the disintegrating shaft (4) and the rotating shaft (10), and a reciprocating assembly is provided on the outer wall of the rotating shaft (10).

3. A tea processing de-clumping machine according to claim 2, characterized in that: The transmission assembly includes a driving pulley (12) and a driven pulley (13). The driving pulley (12) is mounted on the disassembly shaft (4), and the driven pulley (13) is mounted on the rotating shaft (10). A belt (14) is sleeved between the driving pulley (12) and the driven pulley (13).

4. A tea processing de-clumping machine according to claim 3, characterized in that: The reciprocating assembly includes a turntable (15), which is fixedly connected to the rotating shaft (10). An eccentric shaft (16) is fixedly connected to the edge of the turntable (15) away from the rotating shaft (10). A limit block (17) is fixedly connected to the side of the eccentric shaft (16) away from the turntable (15). A rotating frame (18) is slidably connected to the outer wall of the eccentric shaft (16). A connecting rod (19) is fixedly connected to the bottom of the rotating frame (18).

5. A tea processing de-clumping machine according to claim 4, characterized in that: The extraction assembly includes a cylinder (20), which is installed on the outer wall of the machine body (1). A piston (21) is slidably connected inside the cylinder (20), and two one-way valves (22) are fixedly connected to the bottom of the cylinder (20).

6. A tea processing de-clumping machine according to claim 5, characterized in that: A water tank (24) is fixedly connected to the outer wall of the body (1), and a plurality of atomizing nozzles (26) are fixedly connected to the inner wall of the body (1). A water inlet pipe (23) is installed between one of the one-way valves (22) and the water tank (24), and a drain pipe (25) is installed between the other one-way valve (22) and the atomizing nozzle (26).

7. A tea processing de-clumping machine according to claim 5, characterized in that: The end of the connecting rod (19) away from the rotating frame (18) passes through the cylinder (20) and is fixedly connected to the top of the piston (21).

8. A tea processing de-clumping machine according to claim 1, characterized in that: The machine body (1) has a feed inlet (2) at the top.

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