Sedimentation tank for sludge treatment
By combining the drive and control components, the sludge settling efficiency of the sedimentation tank for sludge treatment is improved and the discharge process is flexibly controlled, solving the problems of low sludge settling efficiency and floc breakage in existing sedimentation tanks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANEN (SUZHOU) FLUID TECH CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-15
AI Technical Summary
Existing sedimentation tanks for sludge treatment cannot adjust the opening or closing of valves in real time, resulting in low sludge sedimentation efficiency and easy short-circuiting or floc breakage due to influent impact.
The drive assembly rotates the mounting column, and the gear ring meshes to make the column plate slide and rotate. Combined with the scraper, the attached sludge is scraped off. The opening degree of the column valve is precisely controlled by the adjustment assembly, so as to achieve flexible adjustment of sludge discharge.
It improves sludge settling efficiency, avoids sludge adhesion affecting the settling effect, ensures rapid and effective sludge settling, and adapts to the treatment needs of different working conditions.
Smart Images

Figure CN224236156U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sludge treatment technology, and in particular relates to a sedimentation tank for sludge treatment. Background Technology
[0002] Sedimentation tanks are structures that remove suspended solids from water using sedimentation. They are water purification devices that utilize the natural sedimentation or coagulation sedimentation of water to remove suspended solids. Sedimentation tanks are classified into horizontal sedimentation tanks and vertical sedimentation tanks according to the direction of water flow. The sedimentation effect depends on the water flow rate and the residence time of the water in the sedimentation tank. In order to improve the sedimentation effect and reduce the land area required, honeycomb inclined tube countercurrent sedimentation tanks, accelerated clarification tanks, pulse clarification tanks, etc. are currently widely used. Sedimentation tanks are widely used in wastewater treatment.
[0003] Existing sedimentation tanks for sludge treatment cannot effectively and quickly settle the sludge due to the varying flow rates and concentrations of sludge in the water. Furthermore, the flow direction of the water in the tank cannot be adjusted in real time, making it extremely prone to short-circuiting or floc breakage caused by the impact of incoming water. Therefore, we propose a new sedimentation tank for sludge treatment. Utility Model Content
[0004] The purpose of this invention is to provide a sedimentation tank for sludge treatment to solve the problems mentioned in the background art.
[0005] In view of this, the present invention provides a sedimentation tank for sludge treatment, comprising:
[0006] A cylindrical body, wherein a mounting plate is provided on the top surface of the cylindrical body, and a mounting column is rotatably mounted on the inner bottom surface of the cylindrical body. A rotating shaft is fixedly mounted on the top end of the mounting column, and the top end of the rotating shaft is fixedly connected to the bottom surface of the mounting plate. An mounting groove is provided on the inner bottom surface of the mounting column.
[0007] A cylindrical plate is disposed on the outer side wall of the mounting column, and the inner side wall of the cylindrical plate is slidably connected to the outer side wall of the mounting column. An opening groove is provided on one side of the cylinder, and a cylindrical valve is rotatably installed in the opening groove.
[0008] A drive assembly, which is disposed in the mounting slot and is used to drive the mounting column to rotate;
[0009] An adjustment component is disposed within an opening slot and is used to adjust the rotation of the cylindrical valve.
[0010] In the above technical solution, the driving component further includes a first toothed ring, which is fixedly installed at the bottom end of the mounting column. A second toothed ring is fixedly installed on the inner side wall of the cylindrical plate, and the second toothed ring meshes with the first toothed ring. A drive motor is fixedly installed on the inner top surface of the cylinder, and the top end of the output shaft of the drive motor is fixedly connected to the inner top surface of the mounting groove.
[0011] In this technical solution, the drive motor starts, and its output shaft drives the mounting column to rotate. Since the mounting column is connected to the mounting groove, it drives the mounting column to rotate. The first toothed ring at the bottom of the mounting column rotates accordingly, and the second toothed ring that meshes with the first toothed ring is driven, so that the cylindrical plate slides and rotates on the outer wall of the mounting column. This structure can effectively improve the sludge sedimentation efficiency and avoid sludge adhesion affecting the sedimentation effect.
[0012] In the above technical solution, the adjusting component further includes a gear, which is fixedly installed at the bottom end of the cylindrical valve. The bottom end of the gear is rotatably connected to the inner bottom surface of the opening groove. An electric push rod is fixedly installed on one side of the inner bottom surface of the opening groove. A rack is fixedly installed at one end of the electric push rod. The bottom surface of the rack is slidably connected to the inner bottom surface of the opening groove, and the rack meshes with the gear.
[0013] In this technical solution, the electric push rod starts working, pushing the rack to slide on the bottom surface inside the opening slot. Since the rack meshes with the gear, the movement of the rack drives the gear to rotate, thereby causing the cylindrical valve fixed at the top of the gear to rotate inside the opening slot. By controlling the extension and retraction length of the electric push rod, the rotation angle of the cylindrical valve is adjusted, and the opening degree of the opening slot is precisely controlled, thereby controlling the discharge volume and discharge speed of sludge, realizing flexible adjustment of the sludge discharge process, and meeting the sludge treatment needs under different working conditions.
[0014] In the above technical solution, two scrapers are fixedly installed on the outer wall of the cylindrical plate, and the outer walls of the two scrapers are in contact with the inner wall of the cylinder.
[0015] In this technical solution, as the cylindrical plate rotates, the scraper continuously scrapes off the sludge adhering to the inner wall of the cylinder, causing it to settle to the bottom of the cylinder, thereby improving the sludge sedimentation efficiency and preventing sludge adhesion from affecting the sedimentation effect.
[0016] In the above technical solution, rollers are fixedly installed on both sides of the bottom surface of the mounting plate, and a sliding groove is opened on the top surface of the cylinder, with both rollers slidably installed in the sliding groove.
[0017] In this technical solution, workers can stand on the mounting plate, which rotates with the mounting column, allowing them to observe the sedimentation of sludge inside the cylinder in real time. It is simple and practical.
[0018] In the above technical solution, a first protective railing is further fixedly installed on the top surface of the cylinder.
[0019] This technical solution prevents workers from accidentally falling into the cylinder from the outside; it is simple and practical.
[0020] Furthermore, in the above technical solution, a second protective railing is fixedly installed on both sides of the top surface of the mounting plate.
[0021] This technical solution prevents workers from accidentally falling into the cylinder while standing on the mounting plate, and is simple and practical.
[0022] The beneficial effects of this utility model are:
[0023] 1. This sludge treatment sedimentation tank, when put into operation, starts the drive motor, and its output shaft drives the mounting column to rotate. Since the mounting column is connected to the mounting groove, it rotates, causing the first toothed ring at the bottom of the mounting column to rotate. The second toothed ring, which meshes with the first toothed ring, is also driven, causing the cylindrical plate to slide and rotate on the outer wall of the mounting column. The scraper on the outer wall of the cylindrical plate is in close contact with the inner wall of the cylinder. As the cylindrical plate rotates, the scraper continuously scrapes off the sludge adhering to the inner wall of the cylinder, causing it to settle to the bottom of the cylinder, improving the sludge sedimentation efficiency and preventing sludge adhesion from affecting the sedimentation effect. This structure can also effectively change the flow direction of the water in the tank, avoiding the problems of short flow or floc breakage caused by the impact of incoming water. It is simple and practical.
[0024] 2. In this sludge treatment sedimentation tank, when the settled sludge needs to be discharged, the electric push rod starts working, pushing the rack to slide on the bottom surface inside the opening slot. Since the rack meshes with the gear, the movement of the rack drives the gear to rotate, thereby causing the column valve fixed at the top of the gear to rotate inside the opening slot. By controlling the extension and retraction length of the electric push rod, the rotation angle of the column valve is adjusted, and the opening degree of the opening slot is precisely controlled, thereby controlling the discharge volume and discharge speed of sludge. This allows for flexible adjustment of the sludge discharge process, meeting the sludge treatment needs under different working conditions. Workers can also observe the sedimentation status of the sludge in the tank and control the opening and closing of the column valve to release excess water, effectively allowing the sludge in the tank to settle quickly and efficiently. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is a schematic diagram of a half-section structure in this utility model;
[0027] Figure 3 This is a schematic diagram of the mating structure of the first toothed ring and the second toothed ring in this utility model;
[0028] Figure 4 This is one of the schematic diagrams of the internal structure of the cylindrical valve in this utility model;
[0029] Figure 5 This is the second schematic diagram of the internal structure of the cylindrical valve in this utility model;
[0030] Figure 6 This utility model Figure 5 Enlarged structural diagram at point A in the middle.
[0031] The markings in the diagram are as follows:
[0032] 1. Cylinder body; 2. First guardrail; 3. Mounting plate; 4. Second guardrail; 5. Rotating shaft; 6. Slide groove; 7. Roller; 8. Scraper; 9. Mounting column; 10. Mounting groove; 11. Drive motor; 12. Columnar plate; 13. First gear ring; 14. Second gear ring; 15. Opening groove; 16. Columnar valve; 17. Rack; 18. Gear; 19. Electric push rod. Detailed Implementation
[0033] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0034] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0035] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0036] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0037] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0038] Example 1:
[0039] Please see Figure 1-6 As shown in the figure, this embodiment provides a sedimentation tank for sludge treatment.
[0040] include:
[0041] The cylinder 1 has a mounting plate 3 on its top surface and a mounting column 9 rotatably mounted on its inner bottom surface. A rotating shaft 5 is fixedly mounted on the top of the mounting column 9 and is fixedly connected to the bottom surface of the mounting plate 3. A mounting groove 10 is formed on the inner bottom surface of the mounting column 9. A cylindrical plate 12 is disposed on the outer wall of the mounting column 9, and its inner wall is slidably connected to the outer wall of the mounting column 9. An opening groove 15 is formed on one side of the cylinder 1, and a cylindrical valve 16 is rotatably mounted within the opening groove 15. A driving assembly is disposed within the mounting groove 10 and is used to drive the mounting column 9 to rotate. An adjusting assembly is disposed within the opening groove 15 and is used to adjust the rotation of the cylindrical valve 16. When it is necessary to discharge the settled sludge, the electric push rod 19 starts to work, pushing the rack 17 to slide on the bottom surface inside the opening groove 15. Since the rack 17 meshes with the gear 18, the movement of the rack 17 drives the gear 18 to rotate, thereby causing the column valve 16 fixed at the top of the gear 18 to rotate inside the opening groove 15. By controlling the extension and retraction length of the electric push rod 19, the rotation angle of the column valve 16 is adjusted, and the opening degree of the opening groove 15 is precisely controlled, thereby controlling the discharge volume and discharge speed of sludge. This allows for flexible adjustment of the sludge discharge process, meeting the sludge treatment needs under different working conditions. Workers can also observe the sedimentation status of the sludge in the pool and control the opening and closing of the column valve 16 to release excess water, effectively allowing the sludge in the pool to settle quickly and effectively.
[0042] Example 2:
[0043] This embodiment provides a sedimentation tank for sludge treatment, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0044] The drive assembly includes a first toothed ring 13, which is fixedly installed at the bottom of the mounting column 9. A second toothed ring 14 is fixedly installed on the inner side wall of the cylindrical plate 12, and the second toothed ring 14 meshes with the first toothed ring 13. A drive motor 11 is fixedly installed on the inner top surface of the cylinder 1. The top end of the output shaft of the drive motor 11 is fixedly connected to the inner top surface of the mounting groove 10. When the drive motor 11 is started, its output shaft drives the mounting column 9 to rotate. Since the mounting column 9 is connected to the mounting groove 10, it drives the mounting column 9 to rotate. The first toothed ring 13 at the bottom of the mounting column 9 rotates accordingly, and the second toothed ring 14, which meshes with the first toothed ring 13, is driven, so that the cylindrical plate 12 slides and rotates on the outer side wall of the mounting column 9. This structure can effectively improve the sludge sedimentation efficiency and avoid sludge adhesion affecting the sedimentation effect.
[0045] Example 3:
[0046] This embodiment provides a sedimentation tank for sludge treatment, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0047] The adjusting component includes a gear 18, which is fixedly installed at the bottom of a cylindrical valve 16. The bottom of the gear 18 is rotatably connected to the inner bottom surface of an opening groove 15. An electric push rod 19 is fixedly installed on one side of the inner bottom surface of the opening groove 15. A rack 17 is fixedly installed at one end of the electric push rod 19. The bottom surface of the rack 17 is slidably connected to the inner bottom surface of the opening groove 15. The rack 17 meshes with the gear 18. When the electric push rod 19 starts working, it pushes the rack 17 to slide on the inner bottom surface of the opening groove 15. Because the rack 17 meshes with the gear 18, the movement of the rack 17 drives the gear 18 to rotate, thereby causing the cylindrical valve 16 fixed at the top of the gear 18 to rotate within the opening groove 15. By controlling the extension and retraction length of the electric push rod 19, the rotation angle of the cylindrical valve 16 is adjusted, and the opening degree of the opening groove 15 is precisely controlled, thereby controlling the discharge volume and discharge speed of sludge. This achieves flexible adjustment of the sludge discharge process and meets the sludge treatment needs under different working conditions.
[0048] Example 4:
[0049] This embodiment provides a sedimentation tank for sludge treatment, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0050] Two scrapers 8 are fixedly installed on the outer wall of the cylindrical plate 12. The outer walls of the two scrapers 8 are in contact with the inner wall of the cylinder 1. As the cylindrical plate 12 rotates, the scrapers 8 continuously scrape off the sludge adhering to the inner wall of the cylinder 1, causing it to settle to the bottom of the cylinder 1, thereby improving the sludge sedimentation efficiency and preventing sludge adhesion from affecting the sedimentation effect.
[0051] Example 5:
[0052] This embodiment provides a sedimentation tank for sludge treatment, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0053] Rollers 7 are fixedly installed on both sides of the bottom surface of the mounting plate 3, and a sliding groove 6 is opened on the top surface of the cylinder 1. Both rollers 7 are slidably installed in the sliding groove 6. Workers can stand on the mounting plate 3, and the mounting plate 3 rotates with the rotation of the mounting column 9. Workers can observe the sedimentation of sludge inside the cylinder 1 in real time. It is simple and practical.
[0054] Example 6:
[0055] This embodiment provides a sedimentation tank for sludge treatment, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0056] The top surface of the cylinder 1 is fixedly equipped with a first protective railing 2 to prevent workers from accidentally falling into the cylinder 1 from the outside. This is simple and practical.
[0057] Example 7:
[0058] This embodiment provides a sedimentation tank for sludge treatment, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0059] The mounting plate 3 is equipped with a second guardrail 4 on both sides of its top surface to prevent workers from accidentally falling into the cylinder 1 while standing on the mounting plate 3. This design is simple and practical.
[0060] In use: When the sludge treatment sedimentation tank is put into operation, the drive motor 11 starts, and its output shaft drives the mounting column 9 to rotate. Since the mounting column 9 is connected to the mounting groove 10, the mounting column 9 rotates, and the first toothed ring 13 at the bottom of the mounting column 9 rotates accordingly. The second toothed ring 14, which meshes with the first toothed ring 13, is driven, causing the cylindrical plate 12 to slide and rotate on the outer wall of the mounting column 9. The scraper 8 on the outer wall of the cylindrical plate 12 is in close contact with the inner wall of the cylinder 1. As the cylindrical plate 12 rotates, the scraper 8 continuously scrapes off the sludge attached to the inner wall of the cylinder 1, causing it to settle to the bottom of the cylinder 1, improving the sludge sedimentation efficiency and avoiding sludge adhesion that affects the sedimentation effect. This structure can also effectively change the flow direction of the water in the tank, avoiding the problem of short flow or floc breakage caused by the impact of incoming water. It is simple and practical.
[0061] When it is necessary to discharge the settled sludge, the electric push rod 19 starts to work, pushing the rack 17 to slide on the bottom surface inside the opening slot 15. Since the rack 17 meshes with the gear 18, the movement of the rack 17 drives the gear 18 to rotate, thereby causing the column valve 16 fixed at the top of the gear 18 to rotate inside the opening slot 15. By controlling the extension and retraction length of the electric push rod 19, the rotation angle of the column valve 16 is adjusted, and the opening degree of the opening slot 15 is precisely controlled, thereby controlling the discharge volume and discharge speed of the sludge. This allows for flexible adjustment of the sludge discharge process, meeting the sludge treatment needs under different working conditions. Workers can also observe the sedimentation status of the sludge in the pool and control the opening and closing of the column valve 16 to release excess water, effectively allowing the sludge in the pool to settle quickly and efficiently.
[0062] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A sedimentation tank for sludge treatment, characterized in that, include: A cylindrical body (1) is provided with a mounting plate (3) on its top surface. A mounting column (9) is rotatably mounted on the bottom surface of the inner side of the cylindrical body (1). A rotating shaft (5) is fixedly mounted on the top end of the mounting column (9). The top end of the rotating shaft (5) is fixedly connected to the bottom surface of the mounting plate (3). An mounting groove (10) is provided on the bottom surface of the inner side of the mounting column (9). A columnar plate (12) is provided on the outer side wall of the mounting column (9). The inner side wall of the columnar plate (12) is slidably connected to the outer side wall of the mounting column (9). An opening groove (15) is provided on one side of the cylinder (1). A columnar valve (16) is rotatably installed in the opening groove (15). A drive assembly is disposed in the mounting slot (10) and is used to drive the mounting column (9) to rotate; An adjustment component is disposed in the opening slot (15) and is used to adjust the rotation of the column valve (16).
2. A sedimentation tank for sludge treatment according to claim 1, characterized in that, The drive assembly includes a first toothed ring (13), which is fixedly installed at the bottom end of the mounting column (9). A second toothed ring (14) is fixedly installed on the inner side wall of the cylindrical plate (12), and the second toothed ring (14) meshes with the first toothed ring (13). A drive motor (11) is fixedly installed on the inner top surface of the cylinder (1), and the top end of the output shaft of the drive motor (11) is fixedly connected to the inner top surface of the mounting groove (10).
3. A sedimentation tank for sludge treatment according to claim 1, characterized in that, The adjusting assembly includes a gear (18), which is fixedly installed at the bottom end of the column valve (16). The bottom end of the gear (18) is rotatably connected to the inner bottom surface of the opening groove (15). An electric push rod (19) is fixedly installed on one side of the inner bottom surface of the opening groove (15). A rack (17) is fixedly installed at one end of the electric push rod (19). The bottom surface of the rack (17) is slidably connected to the inner bottom surface of the opening groove (15). The rack (17) meshes with the gear (18).
4. A sedimentation tank for sludge treatment according to claim 1, characterized in that, Two scrapers (8) are fixedly installed on the outer side wall of the cylindrical plate (12), and the outer side walls of the two scrapers (8) are in contact with the inner side wall of the cylinder (1).
5. A sedimentation tank for sludge treatment according to claim 1, characterized in that, Rollers (7) are fixedly installed on both sides of the bottom surface of the mounting plate (3), and a sliding groove (6) is opened on the top surface of the cylinder (1). Both rollers (7) are slidably installed in the sliding groove (6).
6. A sedimentation tank for sludge treatment according to claim 1, characterized in that, The top surface of the cylinder (1) is fixedly equipped with a first protective railing (2).
7. A sedimentation tank for sludge treatment according to claim 1, characterized in that, The mounting plate (3) has a second guardrail (4) fixedly installed on both sides of its top surface.