Integrated equipment for quickly emulsifying and dispersing defoaming agent

Abstract

The utility model discloses an integrated device for quickly emulsifying and dispersing a defoaming agent, belongs to the technical field of defoaming agent production, and aims to solve the problems that raw materials in a stirring drum cannot be fully and completely stirred and mixed, the feeding rate of the raw materials cannot be controlled and the raw materials cannot be effectively dispersed. Comprising a stirring barrel, supporting legs, a liquid injection pipe and a feeding hopper, a partition plate is fixedly connected to the top in the stirring barrel, a discharging mechanism is connected to the feeding hopper, the feeding hopper is communicated with the interior of the stirring barrel through the partition plate, and a mixing mechanism is arranged on the stirring barrel; through the arrangement of the mixing mechanism, liquid raw materials in the stirring barrel can be fully mixed and stirred, so that the liquid raw materials can be fully mixed in the stirring barrel, the emulsifying efficiency of the liquid raw materials is improved, and the production efficiency of the liquid raw materials is further improved; the feeding speed of the solid particle raw materials in the stirring barrel can be controllably adjusted.

Description

Technical Field

[0001] This utility model belongs to the field of defoamer production technology, specifically relating to an integrated equipment for rapid emulsification and dispersion of defoamers. Background Technology

[0002] Defoamers are mainly composed of active ingredients, emulsifiers, carriers, and emulsifying aids. Emulsifiers disperse the active ingredients into small particles, which facilitates better dispersion in oil or water, thereby breaking bubbles and reducing surface tension.

[0003] The prior art patent publication number CN221832241U describes an integrated mixing device for producing polyether emulsion defoamer. This patent includes a base, a top plate, and a mixing tank. Two vertical shafts are connected to the top of the base, and the top ends of the two vertical shafts are connected to the top plate. A second motor is mounted on the top plate, and the output end of the second motor is connected to a first screw. A lifting plate is fitted onto the first screw and the vertical shafts. The lifting plate has a screw hole for the first screw to pass through. The mixing tank is mounted on one side of the base, and a lid is tightly closed on the top of the mixing tank. After mixing, when the lifting plate moves the lid upward to open, it automatically opens by sliding a fixed rod in a first groove. The bottom cover is pushed open to open the feeding port for material feeding. When the lifting plate moves to the highest position, the spring force pulls the bottom cover back to close the feeding port tightly, making it convenient to add raw materials into the mixing tank after opening the lid. The structure is simpler, reducing manufacturing costs and energy consumption. However, in actual use, there are still the following shortcomings: From a practical point of view, when mixing the defoamer, this patent cannot fully mix the raw materials in the mixing tank, reducing its emulsification efficiency. Furthermore, during the dispersion process, it cannot control the input rate of raw materials, resulting in a large input of raw materials affecting the dispersion efficiency. At the same time, the lack of effective dispersion operation further reduces the production efficiency of the defoamer.

[0004] Therefore, there is a need for integrated equipment for rapid emulsification and dispersion of defoamers to solve the problems of existing technologies, such as the inability to fully mix the raw materials in the mixing drum, the inability to control the input rate of raw materials, and the lack of effective dispersion of raw materials. Utility Model Content

[0005] The purpose of this invention is to provide an integrated device for rapid emulsification and dispersion of defoamers, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for rapid emulsification and dispersion of defoamer, comprising a mixing drum, support legs, a liquid injection pipe, and a feeding hopper. The support legs are fixedly installed at the bottom of the mixing drum, the liquid injection pipe is located at the top of the mixing drum, a discharge valve is fixedly connected to the bottom of the mixing drum, a partition is fixedly connected to the top of the mixing drum, the liquid injection pipe is connected to the partition and communicates with the inside of the mixing drum, the feeding hopper is located at the top of the mixing drum, a feeding mechanism is connected to the feeding hopper and communicates with the inside of the mixing drum through the partition, and a mixing mechanism is provided on the mixing drum.

[0007] The mixing mechanism includes a stirring component and a dispersing component. The stirring component is located inside the stirring drum, and the dispersing component is located inside the stirring drum via the stirring component.

[0008] It should be noted in the solution that the stirring assembly includes a first motor, which is fixedly installed on the top of the stirring drum. A connecting shaft is fixedly connected to the bottom of the first motor. The connecting shaft rotates on the stirring drum and the partition plate through bearings and is located inside the stirring drum. A drive gear is fixedly connected to the connecting shaft. The drive gear is located above the partition plate through the connecting shaft. A driven gear is meshed on the outside of the drive gear. A spiral stirring shaft is fixedly connected to the bottom of the driven gear. The spiral stirring shaft rotates on the partition plate through bearings and is located inside the stirring drum.

[0009] It is worth noting that there are two driven gears arranged outside the driving gear, and the two driven gears are symmetrically arranged on the front and rear sides of the driving gear.

[0010] It should be further noted that the bottom of the spiral stirring shaft is rotatably mounted inside the stirring drum via a bearing seat.

[0011] In a preferred embodiment, the dispersion component includes a fixed cylinder, which is fixedly connected to the bottom of a partition plate. The bottom of the fixed cylinder is fixedly connected to the bottom of a stirring cylinder. The fixed cylinder is located outside a connecting shaft. A connecting cylinder is fixedly connected to the fixed cylinder. A fixed shaft is rotatably connected to the connecting cylinder. A second bevel gear is fixedly connected to one end of the fixed shaft inside the fixed cylinder. A mounting chamber is provided inside the fixed cylinder corresponding to the second bevel gear. A first bevel gear is fixedly connected to the connecting shaft inside the mounting chamber. The first bevel gear and the second bevel gear are meshed. An stirring blade is fixedly connected to the outside of the fixed shaft.

[0012] In a preferred embodiment, a connecting shaft is provided inside the fixed cylinder, and the connecting shaft rotates inside the fixed cylinder.

[0013] In a preferred embodiment, four connecting cylinders are provided on the fixed cylinder, and the four connecting cylinders are arranged in two groups of two. In each group, the two connecting cylinders are arranged symmetrically on the fixed cylinder, and the two groups of connecting cylinders are spaced apart on the fixed cylinder.

[0014] In a preferred embodiment, the feeding mechanism includes a feeding cylinder, which is fixedly connected to the top of the mixing drum. The feeding cylinder is connected to the inside of the mixing drum through a partition. The top left side of the feeding cylinder is connected to the feeding hopper. A second motor is fixedly installed on the top of the feeding cylinder, and a conveying auger is fixedly connected to the bottom of the second motor. The conveying auger is located inside the feeding cylinder.

[0015] Compared with the prior art, the integrated equipment for rapid emulsification and dispersion of defoamers provided by this utility model has at least the following beneficial effects:

[0016] (1) The mixing mechanism facilitates the full mixing of liquid raw materials in the mixing drum, so that the liquid raw materials can be fully mixed in the mixing drum, thereby improving its emulsification efficiency and thus improving its production efficiency.

[0017] (2) By using the feeding mechanism and mixing mechanism, the feeding rate of solid granular raw materials in the mixing drum can be controlled and adjusted so that the solid granular raw materials can be fully and evenly dispersed in the mixed liquid raw materials according to the mixing process of the liquid raw materials inside, effectively avoiding agglomeration and thus improving production quality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal cross-sectional structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional and disassembled structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the disassembled structure of the distributed components of this utility model.

[0022] In the diagram: 1. Mixing drum; 101. Discharge valve; 102. Baffle plate; 2. Support leg; 3. Liquid injection pipe; 4. Feed hopper; 5. Mixing mechanism; 51. Mixing assembly; 511. First motor; 512. Connecting shaft; 513. Driving gear; 514. Driven gear; 515. Spiral mixing shaft; 52. Dispersion assembly; 521. Fixed cylinder; 522. First bevel gear; 523. Connecting cylinder; 524. Second bevel gear; 525. Fixed shaft; 526. Mixing blade; 527. Mounting chamber; 6. Discharge mechanism; 601. Feeding cylinder; 602. Second motor; 603. Conveying auger. Detailed Implementation

[0023] The present invention will be further described below with reference to the embodiments.

[0024] Please see Figure 1-4 This utility model provides an integrated device for rapid emulsification and dispersion of defoamer, including a mixing drum 1, a support leg 2, a liquid injection pipe 3, and a feeding hopper 4. The support leg 2 is fixedly installed at the bottom of the mixing drum 1, the liquid injection pipe 3 is located at the top of the mixing drum 1, a discharge valve 101 is fixedly connected to the bottom of the mixing drum 1, a partition 102 is fixedly connected to the top of the mixing drum 1, the liquid injection pipe 3 is connected to the partition 102 and communicates with the inside of the mixing drum 1, the feeding hopper 4 is located at the top of the mixing drum 1, a feeding mechanism 6 is connected to the feeding hopper 4 and communicates with the inside of the mixing drum 1 through the partition 102, and a mixing mechanism 5 is provided on the mixing drum 1.

[0025] The mixing mechanism 5 includes a stirring component 51 and a dispersing component 52. The stirring component 51 is disposed inside the stirring drum 1, and the dispersing component 52 is disposed inside the stirring drum 1 through the stirring component 51.

[0026] Further as Figure 2 , Figure 3 and Figure 4 As shown, it is worth noting that the stirring assembly 51 includes a first motor 511, which is fixedly installed on the top of the stirring drum 1. A connecting shaft 512 is fixedly connected to the bottom of the first motor 511. The connecting shaft 512 rotates on the stirring drum 1 and the partition plate 102 through bearings and is located inside the stirring drum 1. A drive gear 513 is fixedly connected to the connecting shaft 512. The drive gear 513 is located above the partition plate 102 through the connecting shaft 512. A driven gear 514 is meshed on the outside of the drive gear 513. A spiral stirring shaft 515 is fixedly connected to the bottom of the driven gear 514. The spiral stirring shaft 515 rotates on the partition plate 102 through bearings and is located inside the stirring drum 1. Two driven gears 514 are arranged on the outside of the drive gear 513. The two driven gears 514 are symmetrically arranged on the front and rear sides of the drive gear 513. The bottom of the spiral stirring shaft 515 is rotated at the bottom of the stirring drum 1 through a bearing seat.

[0027] Further as Figure 2 , Figure 3 and Figure 4 As shown, it is worth noting that the dispersion component 52 includes a fixed cylinder 521, which is fixedly connected to the bottom of the partition plate 102. The bottom of the fixed cylinder 521 is fixedly connected to the bottom of the stirring cylinder 1. The fixed cylinder 521 is located outside the connecting shaft 512. A connecting cylinder 523 is fixedly connected to the fixed cylinder 521. A fixed shaft 525 is rotatably connected to the connecting cylinder 523. A second bevel gear 524 is fixedly connected to one end of the fixed shaft 525 inside the fixed cylinder 521. The second bevel gear 524 is correspondingly located in an installation chamber 527 inside the fixed cylinder 521. A first bevel gear 522 is fixedly connected to the connecting shaft 512. The first bevel gear 522 meshes with the second bevel gear 524. An agitator blade 526 is fixedly connected to the outside of the fixed shaft 525. The fixed cylinder 521 is matched with the connecting shaft 512 and rotates inside the fixed cylinder 521. Four connecting cylinders 523 are provided on the fixed cylinder 521. The four connecting cylinders 523 are arranged in two groups of two. The two connecting cylinders 523 in each group are symmetrically arranged on the left and right sides of the fixed cylinder 521. The two groups of connecting cylinders 523 are spaced apart on the fixed cylinder 521.

[0028] In use, the first motor 511 drives the connecting shaft 512 to rotate, which in turn causes the driving gear 513 to rotate, driving the driven gear 514 to rotate. This causes the spiral stirring shaft 515 to rotate inside the stirring drum 1 for mixing the liquid raw materials. At the same time, the rotation of the connecting shaft 512 causes the first bevel gear 522 to rotate inside the fixed cylinder 521. The first bevel gear 522 then drives the second bevel gear 524 to rotate inside the mounting chamber 527, causing the fixed shaft 525 to rotate on the connecting cylinder 523. The rotation of the stirring blades 526 further mixes the raw materials in the stirring drum 1, thereby improving the mixing efficiency.

[0029] As can be seen from the above working process, the mixing mechanism 5 facilitates the full mixing of the liquid raw materials in the mixing drum 1, so that the liquid raw materials can be fully mixed in the mixing drum 1, thereby improving its emulsification efficiency and thus improving its production efficiency.

[0030] Further as Figure 1 , Figure 2 and Figure 3As shown, it is worth noting that the feeding mechanism 6 includes a feeding cylinder 601, which is fixedly connected to the top of the mixing drum 1. The feeding cylinder 601 is connected to the inside of the mixing drum 1 through a partition 102. The top left side of the feeding cylinder 601 is connected to the feeding hopper 4. A second motor 602 is fixedly installed on the top of the feeding cylinder 601. A conveying auger 603 is fixedly connected to the bottom of the second motor 602. The conveying auger 603 is located inside the feeding cylinder 601.

[0031] In use, the second motor 602 operates, causing the conveying auger 603 to rotate inside the feed cylinder 601, thereby controlling the feeding rate of the solid granular raw materials. This ensures that the solid granular raw materials are fully dispersed within the mixing drum 1, preventing the raw materials from agglomerating due to excessive feeding. Simultaneously, the rotation of the stirring blades 526 further disperses the solid granular raw materials in the liquid raw materials, thereby improving production efficiency.

[0032] This solution has the following working process: When this device is in use, liquid raw materials are injected into the mixing drum 1 through the injection pipe 3. At this time, the first motor 511 drives the connecting shaft 512 to rotate, which in turn causes the driving gear 513 to rotate, driving the driven gear 514 to rotate. This causes the spiral stirring shaft 515 to rotate inside the mixing drum 1 for mixing the liquid raw materials. Simultaneously, the rotation of the connecting shaft 512 causes the first bevel gear 522 to rotate inside the fixed cylinder 521. This first bevel gear 522 then drives the second bevel gear 524 to rotate inside the mounting chamber 527, causing the fixed shaft 525 to rotate on the connecting cylinder 523. This, in turn, causes the stirring blades 5... The rotation of the 26 further mixes the raw materials in the mixing drum 1, thereby improving the mixing efficiency. After the liquid raw materials are mixed, the solid granular raw materials are introduced through the feed hopper 4. At this time, the second motor 602 runs, causing the conveying auger 603 to rotate in the feed drum 601, thereby controlling the feeding rate of the solid granular raw materials. This ensures that the solid granular raw materials can be fully dispersed in the mixing drum 1, avoiding the formation of agglomerates in the mixing drum 1 due to excessive feeding. At the same time, the rotation of the stirring blade 526 can fully disperse the solid granular raw materials in the liquid raw materials, thereby improving the production efficiency.

[0033] In summary: The mixing mechanism 5 facilitates thorough mixing of the liquid raw materials in the mixing drum 1, improving emulsification efficiency and thus production efficiency. The feeding mechanism 6, in conjunction with the mixing mechanism 5, allows for controllable adjustment of the feeding rate of solid granular raw materials into the mixing drum 1. This ensures that the solid granular raw materials are fully and uniformly dispersed within the mixed liquid raw materials, effectively preventing agglomeration and improving production quality.

Claims

1. An integrated device for rapid emulsification and dispersion of defoamer, comprising a mixing drum (1), a support leg (2), a liquid injection pipe (3), and a feed hopper (4), wherein the support leg (2) is fixedly installed at the bottom of the mixing drum (1), and the liquid injection pipe (3) is located at the top of the mixing drum (1), characterized in that: A discharge valve (101) is fixedly connected to the bottom of the mixing drum (1), and a partition (102) is fixedly connected to the top of the mixing drum (1). The liquid injection pipe (3) is connected to the partition (102) and communicates with the inside of the mixing drum (1). The feed hopper (4) is located at the top of the mixing drum (1). A feeding mechanism (6) is connected to the feed hopper (4) and communicates with the inside of the mixing drum (1) through the partition (102). A mixing mechanism (5) is provided on the mixing drum (1). The mixing mechanism (5) includes a stirring component (51) and a dispersing component (52). The stirring component (51) is located inside the stirring drum (1), and the dispersing component (52) is located inside the stirring drum (1) via the stirring component (51).

2. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 1, characterized in that: The stirring assembly (51) includes a first motor (511), which is fixedly installed on the top of the stirring drum (1). A connecting shaft (512) is fixedly connected to the bottom of the first motor (511). The connecting shaft (512) rotates on the stirring drum (1) and the partition plate (102) through bearings and is located inside the stirring drum (1). A drive gear (513) is fixedly connected to the connecting shaft (512). The drive gear (513) is located above the partition plate (102) through the connecting shaft (512). A driven gear (514) is meshed on the outside of the drive gear (513). A spiral stirring shaft (515) is fixedly connected to the bottom of the driven gear (514). The spiral stirring shaft (515) rotates on the partition plate (102) through bearings and is located inside the stirring drum (1).

3. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 2, characterized in that: Two driven gears (514) are provided on the outside of the driving gear (513), and the two driven gears (514) are symmetrically arranged on the front and rear sides of the driving gear (513).

4. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 3, characterized in that: The bottom of the spiral stirring shaft (515) is rotatably mounted inside the stirring cylinder (1) via a bearing seat.

5. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 4, characterized in that: The dispersing component (52) includes a fixed cylinder (521), which is fixedly connected to the bottom of the partition plate (102). The bottom of the fixed cylinder (521) is fixedly connected to the bottom of the stirring cylinder (1). The fixed cylinder (521) is located outside the connecting shaft (512). A connecting cylinder (523) is fixedly connected to the fixed cylinder (521). A fixed shaft (525) is rotatably connected to the connecting cylinder (523). The fixed shaft (525) is located at the fixed cylinder. (521) A second bevel gear (524) is fixedly connected to one end of the interior. The second bevel gear (524) is located in the fixed cylinder (521) and a mounting chamber (527) is provided. A first bevel gear (522) is fixedly connected to the connecting shaft (512) in the mounting chamber (527). The first bevel gear (522) and the second bevel gear (524) are meshed. An agitator blade (526) is fixedly connected to the outside of the fixed shaft (525).

6. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 5, characterized in that: The fixed cylinder (521) is equipped with a matching connecting shaft (512), which rotates inside the fixed cylinder (521).

7. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 6, characterized in that: Four connecting cylinders (523) are provided on the fixed cylinder (521). The four connecting cylinders (523) are arranged in two groups of two. In each group, two connecting cylinders (523) are symmetrically arranged on the fixed cylinder (521). The two groups of connecting cylinders (523) are spaced apart on the fixed cylinder (521).

8. The integrated equipment for rapid emulsification and dispersion of defoamer according to claim 7, characterized in that: The feeding mechanism (6) includes a feeding cylinder (601), which is fixedly connected to the top of the mixing drum (1). The feeding cylinder (601) is connected to the inside of the mixing drum (1) through a partition (102). The top left side of the feeding cylinder (601) is connected to the feeding hopper (4). A second motor (602) is fixedly installed on the top of the feeding cylinder (601). A conveying auger (603) is fixedly connected to the bottom of the second motor (602). The conveying auger (603) is located inside the feeding cylinder (601).

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