Anti-winding electrostatic generation roller

By designing a protective tube, support plate, and support ring, the problem of foreign matter entanglement caused by the rotation of the electrostatic generating roller during tea processing is solved, thus achieving the stability of the electrostatic generating roller and the convenience of tea collection, and improving the safety and efficiency of tea processing.

CN224237097UActive Publication Date: 2026-05-15ANHUI JINGZHEN INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI JINGZHEN INTELLIGENT EQUIP CO LTD
Filing Date
2025-06-06
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

During tea processing, the electrostatic generating roller may become entangled with foreign objects due to its rotation, leading to damage and reduced effectiveness.

Method used

The design employs a combination of protective tube, support plate, and support ring. The protective tube wraps around the electrostatic generating roller body, and the support plate and support ring provide support to stabilize the protective tube, prevent foreign objects from getting entangled, and guide the tea leaves for collection through the vibrating bed and guide plate.

Benefits of technology

It effectively prevents the electrostatic generating roller from being damaged by foreign objects, improves safety and the convenience of tea collection, and maintains the stability of the electrostatic generating roller and the efficiency of tea processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-winding static electricity generating roller, and relates to the technical field of tea processing equipment, the anti-winding static electricity generating roller comprises a high-voltage static electricity impurity removing machine body and a static electricity generating roller body, one side of a frame is connected with supporting plates with the same number as mounting holes, and the outer surface of each supporting ring is in contact with the inner wall of the corresponding mounting hole. The electrostatic generation roller is reasonable in design structure, supporting force can be provided for the protection pipe through the supporting plate and the supporting ring by means of matching of the protection pipe, the supporting plate and the supporting ring, the protection pipe is made to have stability, the protection pipe does not participate in rotation, and the electrostatic generation roller is not prone to falling off. The protection pipe plays a role in wrapping the electrostatic generation roller body, long foreign matter is prevented from being wound around the exterior of the electrostatic generation roller body, damage and effect reduction caused by the fact that the exterior of the electrostatic generation roller body is wound by the foreign matter are prevented, and therefore the safety of the electrostatic generation roller body is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, specifically an anti-tangling electrostatic generating roller. Background Technology

[0002] An electrostatic generator roller is a roller-shaped device that utilizes the principle of electrostatics to achieve specific functions. It is widely used in printing, packaging, textiles, plastics, and tea processing. The electrostatic generator roller generates an electrostatic field, causing materials such as paper, film, fabric, and dust to adhere to the roller surface or specific locations. In tea production, the electrostatic generator roller primarily functions by generating an electrostatic field and utilizing electrostatic adsorption and separation properties to improve tea quality and production efficiency at specific stages of tea processing. The electrostatic generator roller generates a high-voltage electrostatic field that adsorbs impurities, hair, fibers, debris, and metal particles from the tea leaves onto the roller surface or specific areas, thus separating them from the tea leaves. Due to its moisture content and uniform material properties, the tea leaves are more stable under the force in the electrostatic field and can pass along a predetermined path, achieving impurity removal. The electrostatic adsorption force can slightly fix the shape of the tea leaves, allowing for more regular shaping when combined with mechanical external forces (such as rolling and shaping). When making flat teas (such as Longjing) or curled teas (such as Biluochun), the electrostatic generator roller can maintain a certain orientation of the tea leaves during rolling, reducing broken tea and improving the appearance.

[0003] When processing tea leaves, the electrostatic generating roller is in a rotating state. This rotation may cause foreign objects to become entangled on the outside of the electrostatic generating roller, resulting in damage to the roller and reduced effectiveness. To address this issue, we have provided an anti-entanglement electrostatic generating roller. Utility Model Content

[0004] 1) Technical problems to be solved

[0005] This invention proposes an anti-tangling electrostatic generating roller. Through the cooperation between the protective tube, the support plate and the support ring, it solves the problem that when the electrostatic generating roller is in a rotating state, foreign objects may become entangled on the outside of the electrostatic generating roller, causing damage to the electrostatic generating roller and a reduction in its effect.

[0006] (ii) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an anti-entanglement electrostatic generating roller, comprising a high-voltage electrostatic precipitator body and an electrostatic generating roller body, wherein a vibrating bed is installed inside the high-voltage electrostatic precipitator body, a frame is installed above the vibrating bed, and multiple mounting holes are provided on the inner side of the frame, and the multiple mounting holes are arranged at equal intervals.

[0008] One side of the frame is connected to a support plate with the same number of mounting holes as the frame. One side of the support plate is connected to a support ring. The outer surface of the support ring is in contact with the inner wall of the mounting hole. A protective tube is in contact with the outer surface of the support ring. The electrostatic generating roller body is located inside the protective tube. The end of the electrostatic generating roller body is rotatably connected to the inner wall of the support plate.

[0009] Furthermore, two guide plates are connected above the vibrating bed, and the two guide plates are symmetrical and both have an inclined angle.

[0010] Furthermore, the number of frames is two, and the two frames are symmetrical.

[0011] Furthermore, a motor is mounted on one side of one of the frames, and the output shaft of the motor is connected to a gear.

[0012] Furthermore, the number of electrostatic generating roller bodies is multiple, and the multiple electrostatic generating roller bodies are arranged at equal distances.

[0013] Furthermore, each of the multiple electrostatic generating roller bodies has a gear 2 connected to one end located outside the support plate, and the multiple gear 2s are meshed with each other, with one of the gear 2s meshing with gear 1.

[0014] (iii) Beneficial effects:

[0015] Compared with existing technologies, this anti-winding electrostatic generating roller has the following advantages:

[0016] 1. This anti-winding electrostatic generating roller, through the cooperation between the protective tube, support plate, and support ring, provides support force to the protective tube, making the protective tube stable. The protective tube does not participate in the rotation. The protective tube plays a role in wrapping the electrostatic generating roller body, preventing long foreign objects from getting entangled on the outside of the electrostatic generating roller body, preventing damage and reduced effect caused by foreign objects getting entangled on the outside of the electrostatic generating roller body, thereby improving the safety of the electrostatic generating roller body.

[0017] Second, the anti-tangling electrostatic generating roller, through the cooperation between the vibrating bed and the guide plate, the two guide plates are in a figure-eight shape, and the guide plate guides the tea leaves to the middle position of the vibrating bed, reducing the diffusion area of ​​the tea leaves and improving the convenience of tea leaf collection. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the high-voltage electrostatic precipitator body of this utility model;

[0021] Figure 3 This is a schematic diagram of the protective tube structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the gear structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the electrostatic generating roller body structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the support plate structure of this utility model.

[0025] In the diagram: 1. High-voltage electrostatic precipitator body; 2. Electrostatic generating roller body; 3. Vibrating bed; 4. Frame; 5. Mounting hole; 6. Support plate; 7. Support ring; 8. Protective pipe; 9. Guide plate; 10. Motor; 11. Gear 1; 12. Gear 2. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1-6 As shown, this utility model provides a technical solution: an anti-entanglement electrostatic generating roller, including a high-voltage electrostatic precipitator body 1 and an electrostatic generating roller body 2. A vibrating bed 3 is installed inside the high-voltage electrostatic precipitator body 1, and a frame 4 is installed above the vibrating bed 3. The frame 4 provides support for the electrostatic generating roller body 2 and the protective tube 8. Multiple mounting holes 5 are opened on the inner side of the frame 4, and the multiple mounting holes 5 are arranged at equal intervals. The mounting holes 5 provide installation space for the support ring 7.

[0028] One side of the frame 4 is connected to a support plate 6, which is equal in number to the number of mounting holes 5. One side of the support plate 6 is connected to a support ring 7. The outer surface of the support ring 7 is in contact with the inner wall of the mounting hole 5. The outer surface of the support ring 7 is in contact with a protective tube 8. The support plate 6 provides support force to the support ring 7 to maintain the stability of the support ring 7. The support ring 7 provides support force inside the protective tube 8 to make the protective tube 8 stable.

[0029] Furthermore, the electrostatic generating roller body 2 is located inside the protective tube 8. The end of the electrostatic generating roller body 2 is rotatably connected to the inner wall of the support plate 6. The electrostatic generating roller body 2 is wrapped inside the protective tube 8, preventing the electrostatic generating roller body 2 from directly contacting the tea leaves. The electrostatic generating roller is supported by the support plate 6 and has a rotation function. The protective tube 8 is supported by the support ring 7 and does not have a rotation function. The protective tube 8 is in a stationary state.

[0030] Two guide plates 9 are connected above the vibrating bed 3. The two guide plates 9 are symmetrical and have an inclined angle. The tea leaves are guided to the middle position of the vibrating bed 3 through the guide plates 9, which makes it easier to collect the processed tea leaves.

[0031] There are two frames 4, and the two frames 4 are symmetrical. The two frames 4 provide support at both ends of the protective tube 8 and the electrostatic generating roller body 2, thus maintaining the stability of the electrostatic generating roller body 2 and the protective tube 8.

[0032] One of the frames 4 has a motor 10 installed on one side. The output shaft of the motor 10 is connected to a gear 11. The motor 10 is the power source, which provides power for the rotation of the gear 11. At the same time, the gear 11 outputs the power of the motor 10.

[0033] There are multiple electrostatic generating roller bodies 2, and the multiple electrostatic generating roller bodies 2 are arranged at equal distances. Each of the multiple electrostatic generating roller bodies 2 is connected to a gear 2 12 at one end outside the support plate 6, and the multiple gear 2 12 are meshed with each other. One of the gear 2 12 is meshed with gear 1 11. Through the meshing connection between gear 2 12 and gear 2 12, all electrostatic generating roller bodies 2 are driven to rotate. One of the gear 2 12 receives the power from gear 1 11.

[0034] Working principle: First, fix the frame 4 in place. Then, install one of the support plates 6 and support rings 7 on the frame 4. Next, put the protective tube 8 on the outside of the electrostatic generating roller body 2. Then, install the protective tube 8 and the electrostatic generating roller body 2 inside the fixed support plate 6 and support ring 7. Then, install the other support plate 6 and support ring 7 on the frame 4. At the same time, put the protective tube 8 on the outside of the support ring 7. The electrostatic generating roller body 2 is inserted into the inside of the support plate 6. Then, install gear 12 at one end of the electrostatic generating roller body 2. Then, install the motor 10. At the same time, install gear 11 on the output shaft of the motor 10. After the motor 10 starts, the gear 11 drives the gear 12 to rotate, and the gear 12 drives the electrostatic generating roller body 2 to rotate.

[0035] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An anti-entanglement electrostatic generating roller, comprising a high-voltage electrostatic precipitator body (1) and an electrostatic generating roller body (2), characterized in that: The high-voltage electrostatic precipitator body (1) is equipped with a vibrating bed (3) inside, and a frame (4) is installed above the vibrating bed (3). Multiple mounting holes (5) are opened on the inner side of the frame (4), and the multiple mounting holes (5) are arranged at equal distances. One side of the frame (4) is connected to a support plate (6) with the same number of mounting holes (5). One side of the support plate (6) is connected to a support ring (7). The outer surface of the support ring (7) is in contact with the inner wall of the mounting hole (5). The outer surface of the support ring (7) is in contact with a protective tube (8). The electrostatic generating roller body (2) is located inside the protective tube (8). The end of the electrostatic generating roller body (2) is rotatably connected to the inner wall of the support plate (6).

2. The anti-winding electrostatic generating roller according to claim 1, characterized in that: The vibrating bed (3) is connected to two guide plates (9) above it, and the two guide plates (9) are symmetrical and both guide plates (9) have an inclined angle.

3. The anti-winding electrostatic generating roller according to claim 1, characterized in that: The number of frames (4) is two, and the two frames (4) are symmetrical.

4. The anti-winding electrostatic generating roller according to claim 1, characterized in that: One of the frames (4) is equipped with a motor (10) on one side, and the output shaft of the motor (10) is connected to a gear (11).

5. The anti-winding electrostatic generating roller according to claim 1, characterized in that: The number of electrostatic generating roller bodies (2) is multiple, and the multiple electrostatic generating roller bodies (2) are arranged at equal distances.

6. The anti-winding electrostatic generating roller according to claim 5, characterized in that: Each of the multiple electrostatic generating roller bodies (2) located outside the support plate (6) is connected to a gear two (12), and the multiple gear two (12) mesh with each other, one of the gear two (12) meshing with a gear one (11).