Cleaning and preparing device for ceramic raw materials

Abstract

The ceramic raw material cleaning and preparing device comprises a water collecting tank, a draining plate, an air cylinder and a flushing assembly, two baffles are arranged on the two sides of the rear end of the water collecting tank, the flushing assembly is installed at the upper ends of the two baffles, the output end of the flushing assembly faces the draining plate, and the rear end of the draining plate is hinged between the two baffles. The lower end of the air cylinder is hinged to the side face of the water collecting tank, and the upper end of the air cylinder is hinged to the side face of the draining plate. The washing assembly can spray water to wash stones on the draining plate, and sewage generated by washing the stones flows into the water collecting tank and is recycled after being recycled and filtered; and after the stones are cleaned, the front end of the draining plate can be lifted to form an inclination angle of about 45 degrees, so that the cleaned stones roll to a material preparation area from the draining plate.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, specifically to a ceramic raw material cleaning and preparation device. Background Technology

[0002] Ceramic raw materials can be categorized by function into clay, lean materials, flux materials, and colorants. They are primarily in solid powder or mineral block form. Lean materials are mostly ores or powders that need to be crushed and ground into fine powders, such as quartz and zirconium silicate. Quartz acts as a framework in the green body, while zirconium silicate, as an opacifier, requires pre-purification. During quartz mining, excavators inevitably dig up soil along with the raw material. After the entire truckload of ore is transported to the quarry, the mud lumps are difficult to separate, and the ore contains many fine impurities. These impurities can disrupt the stability of the formula during ceramic production, leading to uncontrollable processes, uneven powder fineness, easy cracking and deformation of the green body, low molding efficiency, and increased scrap rates. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a ceramic raw material cleaning and preparation device, which can wash the stone and make the washed stone roll into the preparation area.

[0004] The technical solution of this utility model is as follows: a ceramic raw material cleaning and preparation device, including a water collection tank, a drain plate, a cylinder and a rinsing component. Two baffles are provided on both sides of the rear end of the water collection tank. The rinsing component is installed on the upper part of the two baffles. The output end of the rinsing component faces the drain plate. The rear end of the drain plate is hinged between the two baffles. The front end of the drain plate can be mounted on the water collection tank. The lower end of the cylinder is hinged to the side of the water collection tank, and the upper end of the cylinder is hinged to the side of the drain plate.

[0005] Furthermore, the drain plate has a mesh structure.

[0006] Furthermore, the front end and both sides of the drain plate are provided with continuous surrounding panels.

[0007] Furthermore, the side panels of the drain plate are triangular in structure, and the inner side of the baffle is provided with a recessed position, in which the triangular structure can abut against the recessed position.

[0008] Furthermore, the upper end of the water collection tank is provided with a sinking area, the side of the sinking area is provided with a groove, the side of the drain plate is provided with a support column, the upper end of the cylinder is hinged to the support column, the drain plate can be embedded in the sinking area, and the support column can be embedded in the groove.

[0009] Furthermore, the rinsing assembly includes a nozzle, a water pipe, and a water pump. The water pump is installed on the outside of the baffle, the water pipe is installed on the upper part of the two baffles, the water pump is connected to the water pipe through a pipe, and there are multiple nozzles installed on the water pipe.

[0010] Compared with the prior art, the advantages of this utility model are as follows: the rinsing component can spray water to rinse the stones on the drain plate, and the wastewater generated from rinsing the stones flows into the water collection tank, where it is recycled and filtered for reuse; after the stones are cleaned, the front end of the drain plate can be raised to form an inclination angle of about 45°, so that the cleaned stones can roll off the drain plate into the preparation area. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a diagram showing the usage state of this utility model.

[0014] The components include: 1. Water collection tank; 101. Sinking area; 102. Groove; 103. Drain outlet; 2. Drainage board; 201. Mesh structure; 202. Triangular structure; 203. Support column; 3. Cylinder; 4. Water pump; 5. Water pipe; 6. Sprayer head; 7. Baffle; 701. Recessed area; 8. Box door. Detailed Implementation

[0015] To further illustrate the technical means and effects of this utility model in achieving its intended purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0016] like Figure 1-2As shown, a ceramic raw material cleaning and preparation device includes a water collection tank 1, a drain plate 2, a cylinder 3, and a rinsing assembly. Two baffles 7 are provided on both sides of the rear end of the water collection tank 1, forming a preparation area between the two baffles 7. This preparation area is connected to a stone warehouse. The rinsing assembly is installed on the upper ends of the two baffles 7, with its output end facing the drain plate 2. When the stones to be cleaned are piled on the drain plate 2, the rinsing assembly sprays water to rinse the stones. The rear end of the drain plate 2 is hinged between the two baffles 7, and the front end of the drain plate 2 can be mounted on the water collection tank 1. Wastewater generated from rinsing the stones flows into the water collection tank 1, where it is recycled and filtered for reuse. A drain outlet 103 is provided on the side of the water collection tank 1, and a filter screen is provided on the drain outlet 103 to prevent excessive gravel from entering the circulating wastewater tank. The lower end of the cylinder 3 is hinged to the side of the water collection tank 1, and the upper end of the cylinder 3 is hinged to the side of the drain plate 2. After the stone is cleaned, the front end of the drain plate 2 can be raised to form an inclination angle of about 45°, so that the cleaned stone rolls off the drain plate 2 into the preparation area.

[0017] In the above embodiment, the draining board 2 has a mesh structure 201, which provides good drainage. Mud mixed in with the stones is easily dispersed through the mesh structure 201. Furthermore, the mesh structure 201 can screen out the smallest particle size in the stone gradation, removing smaller stones and impurities mixed in with the stones, thus improving the overall purity of the raw materials. The water collection tank 1 has a removable door 8 on its front side, allowing for regular cleaning of the stones, impurities, and silt inside the tank, ensuring smooth wastewater recycling. During daily use of the draining board 2, when it is tilted and raised, air can be used to blow away any stones stuck in the mesh structure 201, ensuring that water, stones, and fine sand fall smoothly through it. The draining board 2 has continuous baffles at its front and sides, forming a certain height of enclosure to prevent stones from rolling out to the front or sides, and also to prevent stones from being washed away during rinsing. The side panels of the drain board 2 are triangular structures 202. The inner side of the baffle 7 is provided with a recessed position 701. The triangular structure 202 can abut against the recessed position 701. The triangular structure 202 and the recessed position 701 can fit together. After fitting together, the original gap between the drain board 2 and the baffle 7 is blocked, preventing the stone from falling out from the gap. The water collection tank 1 has a sinking area 101 at its upper end, and a groove 102 on the side of the sinking area 101. The drain plate 2 has a support column 203 on its side. The upper end of the cylinder 3 is hinged to the support column 203. The drain plate 2 can be embedded in the sinking area 101, and the support column 203 can be embedded in the groove 102. When the stone is transported to the drain plate 2, the large weight and gravitational potential energy of the stone itself will form a certain impact force. The sinking area 101 provides support for the drain plate 2, while the support column 203 is hidden in the groove 102 to prevent the falling stone from damaging the support column 203 and the cylinder 3.

[0018] The rinsing assembly includes a nozzle 6, a water pipe 5, and a water pump 4. The water pump 4 is installed on the outside of the baffle 7, and the water pipe 5 is installed on the upper end of the two baffles 7. The water pump 4 is connected to the water pipe 5 through a pipe. There are multiple nozzles 6 installed on the water pipe 5. The nozzles 6 are high-pressure nozzles. If circulating water is used for rinsing, the circulating water needs to be deeply filtered to avoid clogging the high-pressure nozzles 6. Alternatively, tap water can be used for rinsing, and the recycled water from the circulating sewage tank can be used for other processes.

[0019] Description of the working principle of this utility model:

[0020] This device is installed at the original feeding point of the stone silo, with its preparation area facing inwards and flush with the silo floor. A conveyor belt is positioned above the drain plate 2, and the stones are transported to the drain plate 2 via the conveyor belt for free fall. Once a certain number of stones have fallen onto the drain plate 2, observed visually or counted according to the conveyor belt's travel distance, the water pump 4 is activated to wash the stones. Under the action of the high-pressure nozzle 6, the mud on the stone surface and fine particles between the stones are collected in the water collection tank 1 through the mesh structure 201 of the drain plate 2. Inside, after 10 seconds of high-pressure rinsing, cylinder 3 is activated and the drain plate 2 is lifted, so that the triangular structure 202 of the drain plate 2 abuts against and fits against the recessed position 701 of the baffle 7. At the same time, the stone roller on the drain plate 2 moves to the preparation area. During the gradual rolling of the stone, the high-pressure nozzle 6 performs a more detailed rinse on the inside and bottom of the stone. Through relay control, the high-pressure nozzle 6 stops spraying water 3 seconds after the cylinder 3 is pushed out. After a 3-second delay, the cylinder 3 retracts, and the drain plate 2 returns to the top of the water collection tank 1 for the next round of stone cleaning.

[0021] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A ceramic raw material cleaning and preparation device, comprising a water collection tank, a drain plate, a cylinder, and a rinsing assembly, characterized in that: Two baffles are provided on both sides of the rear end of the water collection tank. The flushing component is installed on the upper part of the two baffles. The output end of the flushing component faces the drain plate. The rear end of the drain plate is hinged between the two baffles. The front end of the drain plate can be mounted on the water collection tank. The lower end of the cylinder is hinged to the side of the water collection tank, and the upper end of the cylinder is hinged to the side of the drain plate.

2. The ceramic raw material cleaning and preparation device according to claim 1, characterized in that: The draining board has a mesh structure.

3. The ceramic raw material cleaning and preparation device according to claim 1, characterized in that: The front end and both sides of the drain plate are provided with continuous surrounding panels.

4. The ceramic raw material cleaning and preparation device according to claim 1, characterized in that: The side panels of the drain plate are triangular in structure, and the inner side of the baffle is provided with a recessed position, in which the triangular structure can abut against the recessed position.

5. The ceramic raw material cleaning and preparation device according to claim 1, characterized in that: The upper end of the water collection tank is provided with a sinking area, the side of the sinking area is provided with a groove, the side of the drain plate is provided with a support column, the upper end of the cylinder is hinged to the support column, the drain plate can be embedded in the sinking area, and the support column can be embedded in the groove.

6. The ceramic raw material cleaning and preparation device according to claim 1, characterized in that: The rinsing assembly includes a nozzle, a water pipe, and a water pump. The water pump is installed on the outside of the baffle, the water pipe is installed on the upper part of the two baffles, the water pump is connected to the water pipe through a pipe, and there are multiple nozzles installed on the water pipe.

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