Ultrasonic cleaning machine for valve element

Abstract

The utility model discloses an ultrasonic cleaning machine for a valve element of a valve, relates to the field of ultrasonic cleaning, solves the problem that an existing device is difficult to carry out efficient ultrasonic cleaning on the valve element of the valve according to requirements, and adopts the following scheme that the ultrasonic cleaning machine comprises an ultrasonic cleaning frame box, and a driving mechanism is arranged on the top side of the ultrasonic cleaning frame box; the bottom side of the driving mechanism is provided with a discharging assembly for placing the valve core of the valve; a hydraulic assembly is arranged at the end of the ultrasonic cleaning frame box, and the top end of an output shaft of the hydraulic assembly is fixedly connected with a driving mechanism. According to the ultrasonic cleaning machine for the valve element of the valve, through the arrangement of the ultrasonic cleaning frame box and the discharging assembly structure on the inner side of the ultrasonic cleaning frame box, a driving motor on the driving mechanism can be used for driving the discharging assembly to correspondingly shake in a reciprocating mode, the valve element of the valve is synchronously driven to shake, and the ultrasonic cleaning effect is guaranteed; due to the arrangement of the material basket end head structure, the valve element of the valve can be directly discharged through left-right rotation of the material basket end head structure, operation is easy, and practicability is high.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning technology, specifically to an ultrasonic cleaning machine for valve cores. Background Technology

[0002] The valve core is the core component of a valve, and its quality directly affects the valve's performance. During the valve core production process, due to differences in materials and processing techniques, a large amount of dirt and deposits accumulate on the valve core surface, affecting its quality and performance. To solve these problems, ultrasonic cleaning technology has been introduced into the valve core production process. Ultrasonic cleaning utilizes the high-frequency vibrations generated by ultrasound in a liquid to disperse and remove dirt and deposits. Using ultrasonic cleaning technology can improve the quality and performance of the valve core, while also increasing production efficiency and reducing production costs. Therefore, ultrasonic cleaning technology has become an indispensable part of the valve core production process.

[0003] A search revealed that patent application number 202321641359.8 discloses an ultrasonic cleaning machine for valve cores, relating to the technical field of valve core cleaning equipment. The machine includes a body with a cleaning tank. A fixed frame is placed inside the cleaning tank and connected to a shaking mechanism, which is fixed to the machine body. A material basket is placed inside the fixed frame, and two symmetrically arranged handles are fixed to the inner wall of the basket. A lifting mechanism is also fixed to the machine body to drive the basket up and down. This ultrasonic cleaning machine for valve cores, unlike existing technologies, can improve the contact effect between the valve core and the cleaning liquid, thereby improving the cleaning effect. The lifting mechanism can lift the basket from the fixed frame, keeping it suspended to drain the cleaning liquid. Furthermore, different types of valve cores can be placed in different areas inside the basket, avoiding the problem of valve cores mixing together during cleaning and requiring secondary sorting later.

[0004] Existing ultrasonic cleaning technologies for valve cores suffer from two significant drawbacks that hinder their practical application. First, the fixed design of the material basket necessitates frequent adjustments by operators during valve core loading and unloading, or the use of auxiliary tools. This not only makes the process cumbersome and time-consuming but also increases the risk of valve core damage due to improper handling. Second, the overall cleaning equipment incorporates numerous complex components to achieve ultrasonic cleaning, resulting in a bulky device that is difficult to assemble and debug. This not only increases equipment purchase costs and maintenance complexity but also reduces operational stability due to redundant structures. Consequently, it struggles to achieve the desired cleaning efficiency and cost control in real-world industrial production scenarios, significantly diminishing the practicality of this technology.

[0005] Therefore, we propose an ultrasonic cleaning machine for valve cores. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides an ultrasonic cleaning machine for valve cores, which solves the problem that existing devices are unable to perform efficient ultrasonic cleaning of valve cores according to requirements.

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: an ultrasonic cleaning machine for valve cores, comprising an ultrasonic cleaning frame with an ultrasonic generator, wherein a driving mechanism is provided on the top side of the ultrasonic cleaning frame, and a material feeding assembly for placing valve cores is provided on the bottom side of the driving mechanism.

[0008] A hydraulic assembly is provided at the end of the ultrasonic cleaning box, and a drive mechanism is fixedly connected to the top of the output shaft of the hydraulic assembly.

[0009] The main body of the feeding assembly is a cylindrical material basket. The bottom side of the end of the material basket is connected to a basket door through a hinge shaft, and the top side of the feeding assembly is mounted on the drive mechanism.

[0010] As a preferred embodiment of this utility model, the top side of the material basket is provided with two sets of material inlets, and a partition is fixedly installed in the middle of the material basket. The material basket, the basket door and the partition are all made of wire mesh.

[0011] The material inlet on the top side of the basket facilitates the placement of valve cores, while the wire mesh material allows for efficient ultrasonic cleaning of the valve cores placed inside.

[0012] As a preferred embodiment of this utility model, a hinge joint is fixedly installed at the top of the center of the material basket, a hinge sleeve is hinged on the hinge joint, a rotating seat is fixedly installed at the top of the hinge sleeve, and a striking block is fixedly installed at the top of the rotating seat.

[0013] The hinge joint and hinge sleeve are designed to allow the valve core to shake when driven, thus increasing the shaking effect and ensuring the ultrasonic cleaning effect. It also allows for large-scale left and right rotation of the basket, so that the valve core can be poured out directly with the basket door. The operation is simple and the retrieval efficiency is high.

[0014] As a preferred embodiment of the present invention, the driving mechanism includes two sets of left and right side frames, with a support rod fixedly connected between the bottom sides of the side frames, and the middle part of the rotating seat is rotatably mounted on the support rod.

[0015] The support rod allows the material feeding assembly to swing left and right on it, which in turn drives the valve core to swing, thus increasing the ultrasonic cleaning effect.

[0016] As a preferred embodiment of this utility model, a drive motor is fixedly installed on the outer wall of the top side of the side frame. The output shaft of the drive motor is a rotating rod arranged between the top sides of the two sets of side frames, and an eccentric block that contacts the bottom impact block is fixedly fitted in the middle of the rotating rod.

[0017] The eccentric block and the impact block enable the feeding assembly to be driven to shake and then reset, ensuring a continuous cleaning effect for the valve core.

[0018] As a preferred embodiment of this utility model, the inner side of the ultrasonic cleaning box is filled with cleaning fluid, an installation plate is fixedly installed at the end of the ultrasonic cleaning box, a hydraulic component is fixedly installed on the top of the installation plate, and the top end of the output shaft of the hydraulic component is fixedly connected to two sets of side frames in the drive mechanism.

[0019] This utility model provides an ultrasonic cleaner for valve cores. It has the following advantages:

[0020] This ultrasonic cleaner for valve cores, through the design of the ultrasonic cleaning frame and its inner feeding assembly, utilizes a drive motor on the drive mechanism to drive the feeding assembly to reciprocate and vibrate accordingly, synchronously causing the valve core to vibrate as well, ensuring the ultrasonic cleaning effect. The design of the material basket end structure facilitates the direct discharge of the valve core through its left and right rotation. It is simple to operate and highly practical, solving the problem that existing devices cannot efficiently ultrasonically clean valve cores according to requirements. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the drive mechanism of this utility model;

[0023] Figure 3 This is a side view of the drive mechanism of this utility model.

[0024] Figure 4 This is a schematic diagram of the feeding mechanism of this utility model.

[0025] In the diagram: 1. Ultrasonic cleaning box; 2. Drive mechanism; 21. Side frame; 22. Support rod; 23. Drive motor; 24. Rotating rod; 25. Eccentric block; 3. Feeding assembly; 31. Material basket; 32. Basket door; 33. Partition; 34. Hinge joint; 35. Hinge sleeve; 36. Rotary seat; 37. Impact block; 4. Hydraulic assembly. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This utility model provides a technical solution: an ultrasonic cleaning machine for valve cores, comprising an ultrasonic cleaning frame 1 with an ultrasonic generator, a drive mechanism 2 on the top side of the ultrasonic cleaning frame 1, and a feeding assembly 3 for placing valve cores on the bottom side of the drive mechanism 2; a hydraulic assembly 4 at the end of the ultrasonic cleaning frame 1, with the drive mechanism 2 fixedly connected to the top of the output shaft of the hydraulic assembly 4; the main body of the feeding assembly 3 is a cylindrical basket 31, with a basket door 32 connected to the bottom side of the end of the basket 31 via a hinge shaft, and the top side of the feeding assembly 3 is mounted on the drive mechanism 2;

[0028] The ultrasonic cleaner for valve cores, through the ultrasonic cleaning frame 1 and the inner feeding assembly 3, can use the drive motor 23 on the drive mechanism 2 to drive the feeding assembly 3 to reciprocate and shake accordingly, synchronously driving the valve core to shake, ensuring the ultrasonic cleaning effect. The end structure of the material basket 31 facilitates the direct discharge of the valve core by its left and right rotation. It is simple to operate and highly practical, solving the problem that existing devices cannot perform efficient ultrasonic cleaning of valve cores according to requirements.

[0029] Example 2:

[0030] The top side of the material basket 31 is provided with two sets of material inlets, and the middle of the material basket 31 is fixedly installed with a partition 33. The material basket 31, the basket door 32 and the partition 33 are all made of wire mesh. The material inlet on the top side of the material basket 31 is designed to facilitate the placement of the valve core, and the wire mesh material is designed to facilitate efficient ultrasonic cleaning of the valve core placed inside.

[0031] A hinge joint 34 is fixedly installed at the top center of the material basket 31. A hinge sleeve 35 is hinged to the hinge joint 34. A rotating seat 36 is fixedly installed on the top of the hinge sleeve 35, and a bumper 37 is fixedly installed on the top of the rotating seat 36. The hinge joint 34 and the hinge sleeve 35 are designed to allow the basket to shake when driven, increasing the shaking effect of the valve core and ensuring the ultrasonic cleaning effect. It also facilitates the large-scale left and right rotation of the material basket 31, so as to directly pour out the valve core placed inside in conjunction with the basket door 32. The operation is simple and the retrieval efficiency is high.

[0032] The drive mechanism 2 includes two sets of side frames 21, with a support rod 22 fixedly connected between the bottom sides of the side frames 21, and the middle part of the rotating seat 36 is rotatably mounted on the support rod 22; wherein, the support rod 22 is set to facilitate the material feeding assembly 3 to swing left and right on it, and synchronously drive the valve core therein to swing, thereby increasing the ultrasonic cleaning effect.

[0033] A drive motor 23 is fixedly installed on the outer wall of the top side of the side frame 21. The output shaft of the drive motor 23 is a rotating rod 24 located between the top sides of the two sets of side frames 21. An eccentric block 25 that contacts the bottom impact block 37 is fixedly fitted in the middle of the rotating rod 24. The eccentric block 25 and the impact block 37 enable the feeding assembly 3 to be driven to shake and then reset, ensuring the continuous cleaning effect of the valve core.

[0034] The inner side of the ultrasonic cleaning box 1 is filled with cleaning fluid. An installation plate is fixedly installed at the end of the ultrasonic cleaning box 1. A hydraulic component 4 is fixedly installed on the top of the installation plate, and the top end of the output shaft of the hydraulic component 4 is fixedly connected to two sets of side frames 21 in the drive mechanism 2.

[0035] The working principle and usage process of this utility model are as follows: When the device is required to work, the valve core is placed inside the material basket 31. Then, the drive motor 23 in the drive mechanism 2 drives the discharge assembly 3 to swing left and right to ensure efficient ultrasonic cleaning of the valve core. After cleaning, the hydraulic assembly 4 drives the drive mechanism 2, the discharge assembly 3 and the valve core to move upward. After filtration, the basket door 32 at the end of the discharge assembly 3 is opened, and the material basket 31 is rotated to directly pour out the valve core. The operation is simple and efficient.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An ultrasonic cleaning machine for valve cores, characterized in that: The ultrasonic cleaning box (1) includes an ultrasonic cleaning device, the top side of which is provided with a driving mechanism (2), and the bottom side of the driving mechanism (2) is provided with a feeding assembly (3) for placing valve cores. A hydraulic assembly (4) is provided at the end of the ultrasonic cleaning box (1), and a drive mechanism (2) is fixedly connected to the top of the output shaft of the hydraulic assembly (4). The main body of the feeding assembly (3) is a cylindrical material basket (31). The bottom side of the end of the material basket (31) is connected to a basket door (32) through a hinge shaft, and the top side of the feeding assembly (3) is mounted on the drive mechanism (2).

2. The ultrasonic cleaning machine for valve cores according to claim 1, characterized in that: The top side of the material basket (31) is provided with two sets of material inlets, and a partition (33) is fixedly installed in the middle of the material basket (31). The material basket (31), the basket door (32) and the partition (33) are all made of wire mesh.

3. The ultrasonic cleaning machine for valve cores according to claim 1, characterized in that: A hinge joint (34) is fixedly installed at the top of the center of the material basket (31). A hinge sleeve (35) is hinged on the hinge joint (34). A rotating seat (36) is fixedly installed on the top of the hinge sleeve (35), and a bumper (37) is fixedly installed on the top of the rotating seat (36).

4. The ultrasonic cleaning machine for valve cores according to claim 3, characterized in that: The drive mechanism (2) includes two sets of left and right side frames (21), with a support rod (22) fixedly connected between the bottom sides of the side frames (21), and the middle part of the swivel seat (36) is rotatably mounted on the support rod (22).

5. An ultrasonic cleaning machine for valve cores according to claim 4, characterized in that: A drive motor (23) is fixedly installed on the outer wall of the top side of the side frame (21). The output shaft of the drive motor (23) is a rotating rod (24) set between the top sides of the two sets of side frames (21), and an eccentric block (25) that contacts the bottom impact block (37) is fixedly fitted in the middle of the rotating rod (24).

6. The ultrasonic cleaning machine for valve cores according to claim 1, characterized in that: The inner side of the ultrasonic cleaning box (1) is filled with cleaning fluid. An installation plate is fixedly installed at the end of the ultrasonic cleaning box (1). A hydraulic component (4) is fixedly installed on the top of the installation plate, and the top end of the output shaft of the hydraulic component (4) is fixedly connected to two sets of side frames (21) in the drive mechanism (2).

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