Cutting device for planar integrated wallboard

By designing an integrated wall panel cutting device that includes a flattening traction machine, a slide support, and a shearing device, the problem of frequent start-stop of the extruder was solved, enabling continuous production and efficient cutting, and reducing equipment damage.

CN224239743UActive Publication Date: 2026-05-15HEZHOU LONGYUAN NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEZHOU LONGYUAN NEW MATERIAL CO LTD
Filing Date
2025-04-28
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In the production of integrated wall panels, the frequent start-up and shutdown of the extruder in the current technology leads to discontinuous production, affects efficiency, and damages the equipment.

Method used

A cutting device for planar integrated wall panels was designed, including a flattening traction machine, a slide table support, a slide rail, a cutting frame, a shearing device, and a clamping device. The cutter is driven by a cylinder to achieve online cutting, avoiding extruder shutdown.

Benefits of technology

It enables continuous production of integrated wall panels, improves production efficiency, reduces equipment failures, and has wide applicability and practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224239743U_ABST
    Figure CN224239743U_ABST
Patent Text Reader

Abstract

The utility model discloses a cutting device for a plane type integrated wallboard, belongs to the technical field of integrated wallboard production, and solves the problem that an existing cutting device for the integrated wallboard is low in efficiency. The cutting device comprises a flattening traction machine, an obliquely-arranged sliding table support is arranged on one side of the flattening traction machine, sliding rails are arranged on the two sides of the sliding table support respectively, a cutting frame is arranged above the sliding rails, and the cutting frame is installed on the sliding rails through first sliding blocks in a sliding mode. A supporting platform used for bearing the integrated wallboard is arranged on the cutting frame, a cutting device used for cutting the integrated wallboard is arranged at the position, below the supporting platform, of the cutting frame, and an auxiliary device corresponding to the cutting device is arranged at the position, above the supporting platform, of the cutting frame. The shearing device and the auxiliary device are provided with driving assemblies for driving transverse movement. According to the cutting device for the plane type integrated wallboard, the wallboard can be cut on line, production continuity is guaranteed, and production efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of integrated wall panel production technology, and in particular to a cutting device for planar integrated wall panels. Background Technology

[0002] Integrated film-coated wall panels are made by mixing raw materials such as calcium carbonate, bamboo and wood powder, and PVC powder in a certain proportion, then extruding them into a plate-like structure through an extruder. After molding, a cloth film is attached to the surface of the plate-like structure. The resulting wall panels have properties such as waterproof, wear-resistant, and chemical corrosion resistant. Moreover, the cloth film on the surface can change the color and pattern of the wall panels, improving their aesthetics.

[0003] During the production process, wall panels are usually cut to the specified length for easy transportation. However, since the extruded material is continuous, the only way to control the length of the integrated panel is to set up a material control device at the extruder outlet or repeatedly start and stop the extruder to interrupt the material output. This method of production is not continuous and seriously affects production efficiency. At the same time, the equipment is often damaged due to the frequent start and stop of the extruder. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a planar integrated wall panel cutting device that addresses the above-mentioned shortcomings of the prior art. This device can cut wall panels online, ensuring continuous production, effectively improving production efficiency, and has the characteristics of wide applicability and strong practicality.

[0005] The technical solution adopted by this utility model is: a cutting device for a planar integrated wall panel, including a flattening traction machine, a sliding table support arranged at an incline on one side of the flattening traction machine, slide rails on both sides of the slide table support, a cutting frame above the slide rails, the cutting frame being slidably mounted on the slide rails via a first slider, a support platform for supporting the integrated wall panel on the cutting frame, a cutting device for cutting the integrated wall panel below the support platform on the cutting frame, an auxiliary device corresponding to the cutting device on the cutting frame above the support platform, a driving component for driving lateral movement on the cutting device and the auxiliary device, and a pressing device above the cutting frame for pressing the integrated wall panel so that the cutting frame moves accordingly.

[0006] As a further improvement, the pressing device includes a long pressing bar and multiple telescopic cylinders, the telescopic cylinders being mounted on the cutting frame, and the long pressing bar being connected to the output end of the telescopic cylinders.

[0007] Furthermore, the drive assembly includes a drive motor, a synchronous pulley, a synchronous belt, and two rotating shafts. The two rotating shafts are respectively rotatably mounted on the cutting frames at both ends of the slide rail. The output end of the drive motor is connected to one of the rotating shafts. Synchronous pulleys are sleeved on both the upper and lower ends of the rotating shafts on both sides. Synchronous belts are provided on both the upper and lower synchronous pulleys. The auxiliary device is connected to the upper synchronous belt, and the cutting device is connected to the lower synchronous belt.

[0008] Furthermore, the shearing device includes a first guide rail, a first mounting plate, a first slide cylinder, and a cutter. The first guide rail is mounted on the cutting frame, the first mounting plate is slidably mounted on the first guide rail via a slider, the first slide cylinder is mounted on the first mounting plate, the cutter is connected to the output end of the first slide cylinder, and the first mounting plate is connected to a timing belt.

[0009] Furthermore, the auxiliary device includes a second guide rail, a second mounting plate, a second slide cylinder, and a pressure block. The second guide rail is mounted on the cutting frame, the second mounting plate is slidably mounted on the second guide rail via a slider, the second slide cylinder is mounted on the second mounting plate, the pressure block is connected to the output end of the second slide cylinder, and the second mounting plate is connected to a timing belt.

[0010] Furthermore, a clearance slot is provided on the support platform, and the cutter is movably inserted into the clearance slot.

[0011] Furthermore, the slide support is provided with a limiting baffle to prevent the cutting frame from falling off the slide rail.

[0012] Beneficial effects

[0013] Compared with the prior art, this utility model has the following advantages:

[0014] This utility model discloses a cutting device for a planar integrated wall panel. When cutting the panel, a telescopic cylinder pushes a long pressure strip downwards, thereby pressing the integrated wall panel against the cutting frame. As the panel moves forward under the pull of the flattening traction machine, the cutting frame moves along with the integrated wall panel under the guidance of the slide rail. Simultaneously, the auxiliary device and the sliding table cylinders of the cutting device are ventilated. The lower first sliding table cylinder pushes the cutter upwards, and the upper second sliding table cylinder pushes the pressure block downwards to press the integrated wall panel against the cutter. Then, the drive motor operates. The rotating shaft is driven to rotate, and the synchronous pulley on the shaft drives the synchronous belt to rotate. The synchronous belt moves the mounting plate, thereby cutting the integrated wall panel with the cutter. After cutting, the telescopic cylinder lifts the long pressure strip, the slide cylinder retracts, and the cutting frame returns to the origin under the weight of the inclined slide support, thus completing one cutting. The whole process realizes online cutting of integrated wall panels without stopping the machine or controlling the extruder output, effectively improving production efficiency and reducing extruder failures. It has the characteristics of strong practicality and wide applicability. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 for Figure 1 Enlarged structural diagram at point A;

[0017] Figure 3 This is an enlarged schematic diagram of the clamping device in this utility model;

[0018] Figure 4 This is an enlarged side view of the cutting frame in this utility model.

[0019] Among them: 1-flattening traction machine, 2-pressing device, 3-drive assembly, 4-shearing device, 5-auxiliary device, 6-slide table bracket, 7-slide rail, 8-cutting frame, 9-integrated wall panel, 10-limiting baffle, 11-support platform, 12-gap, 21-telescopic cylinder, 22-long pressure strip, 31-rotating shaft, 32-synchronous pulley, 33-synchronous belt, 34-drive motor, 41-first guide rail, 42-first mounting plate, 43-first slide table cylinder, 44-cutting blade, 51-second guide rail, 52-second mounting plate, 53-second slide table cylinder, 54-pressure block. Detailed Implementation

[0020] The present invention will be further described below with reference to specific embodiments shown in the accompanying drawings.

[0021] See Figure 1-4As shown, a cutting device for a planar integrated wall panel includes a flattening traction machine 1. A sliding table support 6 is inclined on one side of the flattening traction machine 1, and slide rails 7 are respectively provided on both sides of the slide table support 6. A cutting frame 8 is provided above the slide rails 7. The cutting frame 8 is slidably mounted on the slide rails 7 via a slider. A support platform 11 for supporting the integrated wall panel 9 is provided on the cutting frame 8. A cutting device 4 for cutting the integrated wall panel 9 is provided below the support platform 11. An auxiliary device 5 corresponding to the cutting device 4 is provided on the cutting frame 8 above the support platform 11. A drive assembly 3 for driving lateral movement is provided on the cutting device 4 and the auxiliary device 5. A clamping device 2 for clamping the integrated wall panel 9 so that the cutting frame 8 moves accordingly is provided above the cutting frame 8. When the panel needs to be cut, a telescopic cylinder 21 pushes a long pressure strip 22 downwards, thereby clamping the integrated wall panel 9 on the cutting frame 8. Because the panel moves forward under the pull of the flattening traction machine 1, the cutting frame 8 moves along the slide rails... Guided by 7, the cutting frame moves along with the integrated wall panel 9. At the same time, the auxiliary device 5 and the sliding cylinder of the shearing device 4 are ventilated. The first sliding cylinder 43 at the bottom pushes the cutter 44 upward, and the second sliding cylinder 53 at the top pushes the pressure block 54 downward to press the integrated wall panel 9 into place with the cutter 44. Then, the drive motor 34 works, driving the rotating shaft 31 to rotate. The synchronous wheel 32 on the rotating shaft 31 drives the synchronous belt 33 to rotate. The synchronous belt 33 moves the mounting plate, thereby realizing the cutting of the integrated wall panel 9 by the cutter 44. After the cutting is completed, the telescopic cylinder 21 lifts the long pressure bar 22, the sliding cylinder retracts, and the cutting frame 8 returns to the origin under the action of the inclined sliding support 6, thus completing one cutting. The whole process realizes online cutting of integrated wall panels without stopping the machine or controlling the extruder output, effectively improving production efficiency and reducing extruder failures. It has the characteristics of strong practicality and wide applicability.

[0022] Specifically, the pressing device 2 includes a long pressing strip 22 and multiple telescopic cylinders 21. The telescopic cylinders 21 are installed on the cutting frame 8. The long pressing strip 22 is connected to the output end of the telescopic cylinders 21. The telescopic cylinders 21 push the long pressing strip 22 downward, thereby pressing the integrated wall panel 9 on the cutting frame 8, so that the cutting frame 8 moves together with the integrated wall panel 9 and the two remain relatively stationary, thereby realizing online cutting.

[0023] Preferably, the drive assembly 3 includes a drive motor 34, a synchronous pulley 32, a synchronous belt 33, and two rotating shafts 31. The two rotating shafts 31 are rotatably mounted on the cutting frames 8 at both ends of the slide rail 7. The output end of the drive motor 34 is connected to one of the rotating shafts 31. Synchronous pulleys 32 are sleeved on both the upper and lower ends of the rotating shafts 31. Synchronous belts 33 are provided on both the upper and lower synchronous pulleys 32. The auxiliary device 5 is connected to the upper synchronous belt 33, and the cutting device 4 is connected to the lower synchronous belt 33. When the drive motor 34 works, it drives the rotating shafts 31 to rotate. The synchronous pulleys 32 on the rotating shafts 31 drive the synchronous belts 33 to rotate. The synchronous belts 33 move the mounting plates, thereby realizing the cutting blade 44 cutting the integrated wall panel 9, and simultaneously realizing the synchronous movement of the first mounting plate 42 and the second mounting plate 52.

[0024] Furthermore, the cutting device 4 includes a first guide rail 41, a first mounting plate 42, a first sliding cylinder 43, and a cutter 44. The first guide rail 41 is mounted on the cutting frame 8. The first mounting plate 42 is slidably mounted on the first guide rail 41 via a slider. The first sliding cylinder 43 is mounted on the first mounting plate 42. The cutter 44 is connected to the output end of the first sliding cylinder 43. The first mounting plate 42 is connected to the synchronous belt 33. The first sliding cylinder 43 drives the first mounting plate 42 to move upward, and the synchronous belt 33 carries the first mounting plate 42 to move, thereby realizing the cutting of the integrated wall panel 9 by the cutter 44.

[0025] Furthermore, the auxiliary device 5 includes a second guide rail 51, a second mounting plate 52, a second slide cylinder 53, and a pressure block 54. The second guide rail 51 is mounted on the cutting frame 8. The second mounting plate 52 is slidably mounted on the second guide rail 51 via a slider. The second slide cylinder 53 is mounted on the second mounting plate 52. The pressure block 54 is connected to the output end of the second slide cylinder 53. The second mounting plate 52 is connected to the synchronous belt 33. The second slide cylinder 53 drives the second mounting plate 52 to move downwards, and the synchronous belt 33 carries the second mounting plate 52 to move. When the cutter 44 cuts the integrated wall panel 9, the pressure block 54 presses firmly on the cutting position, so that the panel does not deform and is more conducive to cutting.

[0026] Furthermore, a clearance joint 12 is provided on the support platform 11, and the cutter 44 is movably inserted into the clearance joint 12, so that the cutter 44 can pass through the clearance joint 12 to cut the integrated wall panel 9.

[0027] Furthermore, the slide support 6 is provided with a limiting baffle 10 to prevent the cutting frame 8 from falling out of the slide rail 7, which serves to limit the movement and prevent the cutting frame 8 from sliding out of the slide rail 7.

[0028] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present utility model. These modifications and improvements will not affect the effectiveness of the present utility model or the practicality of the patent.

Claims

1. A cutting device for planar integrated wall panels, characterized in that, The device includes a flattening traction machine (1), which has an inclined slide bracket (6) on one side. The slide bracket (6) has slide rails (7) on both sides. A cutting frame (8) is provided above the slide rails (7). The cutting frame (8) is slidably mounted on the slide rails (7) by a slider. The cutting frame (8) has a support platform (11) for supporting the integrated wall panel (9). The cutting frame (8) below the support platform (11) has a cutting device (4) for cutting the integrated wall panel (9). The cutting frame (8) above the support platform (11) has an auxiliary device (5) corresponding to the cutting device (4). The cutting device (4) and the auxiliary device (5) have a driving component (3) for driving lateral movement. The cutting frame (8) above the cutting frame (8) has a pressing device (2) for pressing the integrated wall panel (9) so that the cutting frame (8) moves with it.

2. The cutting device for a planar integrated wall panel according to claim 1, characterized in that, The pressing device (2) includes a long pressing bar (22) and multiple telescopic cylinders (21). The telescopic cylinders (21) are installed on the cutting frame (8), and the long pressing bar (22) is connected to the output end of the telescopic cylinders (21).

3. The cutting device for a planar integrated wall panel according to claim 1, characterized in that, The drive assembly (3) includes a drive motor (34), a synchronous pulley (32), a synchronous belt (33), and two rotating shafts (31). The two rotating shafts (31) are respectively rotatably mounted on the cutting frame (8) at both ends of the slide rail (7). The output end of the drive motor (34) is connected to one of the rotating shafts (31). The upper and lower ends of the rotating shafts (31) on both sides are fitted with synchronous pulleys (32). The two synchronous pulleys (32) on the upper and lower sides are equipped with synchronous belts (33). The auxiliary device (5) is connected to the upper synchronous belt (33), and the cutting device (4) is connected to the lower synchronous belt (33).

4. The cutting device for a planar integrated wall panel according to claim 3, characterized in that, The shearing device (4) includes a first guide rail (41), a first mounting plate (42), a first slide cylinder (43), and a cutter (44). The first guide rail (41) is mounted on the cutting frame (8). The first mounting plate (42) is slidably mounted on the first guide rail (41) by a slider. The first slide cylinder (43) is mounted on the first mounting plate (42). The cutter (44) is connected to the output end of the first slide cylinder (43). The first mounting plate (42) is connected to the timing belt (33).

5. The cutting device for a planar integrated wall panel according to claim 3, characterized in that, The auxiliary device (5) includes a second guide rail (51), a second mounting plate (52), a second slide cylinder (53), and a pressure block (54). The second guide rail (51) is mounted on the cutting frame (8). The second mounting plate (52) is slidably mounted on the second guide rail (51) by a slider. The second slide cylinder (53) is mounted on the second mounting plate (52). The pressure block (54) is connected to the output end of the second slide cylinder (53). The second mounting plate (52) is connected to the synchronous belt (33).

6. The cutting device for a planar integrated wall panel according to claim 4, characterized in that, The support platform (11) is provided with a relief seam (12), and the cutter (44) is movably inserted into the relief seam (12).

7. The cutting device for a planar integrated wall panel according to claim 1, characterized in that, The slide support (6) is provided with a limiting baffle (10) to prevent the cutting frame (8) from falling out of the slide rail (7).