Multi-layer mold for producing sound insulation and heat insulation cotton of automobile

Abstract

The utility model provides a multi-layer die for producing sound insulation and heat insulation cotton of an automobile. The multi-layer mold for producing the sound insulation and heat insulation cotton of the automobile comprises a main body, a concave surface bottom mold plate is fixedly mounted at the top of the main body, two mounting grooves are formed in the two sides of the concave surface bottom mold plate respectively, a first motor is fixedly mounted in the mounting groove in one side, a threaded rod is fixedly mounted on an output shaft of the first motor, and a second motor is fixedly mounted in the threaded rod; and the other end of the threaded rod is rotationally connected with the inner wall of one side of the mounting groove, and a sliding rod is fixedly mounted in the mounting groove in the other side. The multi-layer mold for producing the sound insulation and heat insulation cotton of the automobile has the advantages that the gluing assembly is arranged, an adhesive can be automatically smeared layer by layer in a reciprocating mode, the bonding effect is improved, the feeding and discharging assembly is arranged, covering feeding and taking can be automatically conducted, the production efficiency is improved, the slag blowing assembly is arranged, and disintegrating slag is prevented from being pressed into the cotton together.

Description

Technical Field

[0001] This utility model belongs to the field of cotton board processing technology, and in particular relates to a multi-layer mold for producing automotive sound insulation and heat insulation cotton. Background Technology

[0002] Sound and heat insulation cotton has excellent heat insulation properties. When applied inside the car hood, it effectively prevents the engine's high temperature from being directly transferred to the hood, thus protecting the paint on the hood surface. It also prevents fogging on the hood from obstructing visibility in rainy weather, reduces engine noise, lowers noise levels, improves vehicle noise reduction and ride comfort, alleviates metal fatigue in the car chassis, and helps extend the car's lifespan. Metal fatigue usually stems from unevenness in the internal structure of the metal; the addition of sound insulation cotton helps reduce this stress concentration, thereby slowing down the process of metal fatigue. Sound and heat insulation cotton also has excellent waterproof properties, helping to prevent rust on the car body panels.

[0003] A search revealed that patent document CN215511398U discloses a multi-layer mold for producing heat and sound insulation cotton for automotive roofs. The mold includes a bottom template with supporting legs fixedly connected to it. Supporting pads are fitted onto the bottom of the supporting legs. Multiple templates are connected above the bottom template, and grooves are formed at the bottom of each template. This multi-layer mold for producing heat and sound insulation cotton for automotive roofs features a bottom template and multiple templates, giving it a multi-layered structure. Multiple templates work together, improving production efficiency. A demolding template is located inside the mold groove. A hydraulic cylinder inside the template drives a movable rod to extend and retract, which in turn moves a sliding rod up and down within the bottom and multi-layer templates, further raising and lowering the demolding rod. This allows control over the raising and lowering of the demolding template, which ejects the sound insulation cotton from the mold groove, making demolding more convenient and further improving processing efficiency.

[0004] Regarding the aforementioned technologies, the inventor believes that the following defects exist: the feeding and unloading of materials in the device is cumbersome and complicated, and the adhesive is difficult to cover completely, affecting the bonding effect.

[0005] Therefore, it is necessary to provide a new multi-layer mold for the production of automotive sound and heat insulation cotton to solve the above-mentioned technical problems. Utility Model Content

[0006] The technical problem solved by this utility model is to provide a multi-layer mold for the production of automotive sound and heat insulation cotton, which is equipped with an adhesive coating component that can automatically apply adhesive layer by layer to improve the bonding effect, an unloading component that can automatically cover and unload materials to improve production efficiency, and a slag blowing component to prevent debris from being pressed into the cotton.

[0007] To solve the above-mentioned technical problems, the multi-layer mold for producing automotive sound and heat insulation cotton provided by this utility model includes: a main body, a concave bottom template fixedly installed on the top of the main body, two mounting grooves respectively opened on both sides of the concave bottom template, a motor fixedly installed in one mounting groove, a threaded rod fixedly installed on the output shaft of the motor, the other end of the threaded rod being rotatably connected to the inner wall of one side of the mounting groove, a sliding rod fixedly installed in the other mounting groove, two fixing blocks respectively provided on the threaded rod and the sliding rod, the corresponding fixing blocks being threadedly installed on the threaded rod and slidably installed on the sliding rod, two connecting blocks fixedly installed on the two fixing blocks respectively, and a spray pipe fixedly installed on the two connecting blocks, the bottom of the spray pipe having multiple spray nozzles.

[0008] As a further embodiment of this utility model, a hydraulic telescopic rod is provided on one side of the main body, and a mounting frame is fixedly installed on the top of the hydraulic telescopic rod. Two sliding grooves are respectively opened on the two inner walls of the mounting frame, and a frame one and a frame two are slidably installed in the two sliding grooves. Two motor two are fixedly installed on the two outer walls of the mounting frame, and the output shafts of the two motor two extend into the two sliding grooves and are respectively fixedly fitted with two gears. Two grooves are respectively opened on the top of the frame one and the bottom of the frame two, and multiple toothed plates are respectively provided in the multiple grooves, and the multiple toothed plates mesh with the corresponding gears.

[0009] As a further embodiment of this utility model, multiple lower clamping plates are fixedly installed on the inner walls of frame one and frame two, and multiple upper clamping plates are installed on the multiple lower clamping plates by means of torsion springs. Multiple mounting holes are opened on the inner walls of frame one and frame two, and multiple electric telescopic rods are fixedly installed in the multiple mounting holes.

[0010] As a further embodiment of this utility model, a support frame is fixedly installed on one side of the main body, a fixed plate is fixedly installed on the support frame, a hydraulic pressure rod is fixedly installed on the fixed plate, and the output end of the hydraulic pressure rod passes through the fixed plate and is fixedly installed with an upper template.

[0011] As a further embodiment of this utility model, an air guide pipe is fixedly installed on the upper template, and multiple flat-mouth nozzles are installed on the air guide pipe.

[0012] As a further embodiment of this utility model, a positioning plate is provided on one side of the main body, a motor three is fixedly installed on the positioning plate, an electric telescopic rod two is fixedly installed on the output shaft of the motor three, an installation plate is fixedly installed on the electric telescopic rod two, a hollow plate is fixedly installed on the other end of the installation plate, and multiple suction cups are fixedly installed at the bottom of the hollow plate, all of which are connected to the hollow plate.

[0013] Compared with related technologies, the multi-layer mold for producing automotive sound and heat insulation cotton provided by this utility model has the following beneficial effects:

[0014] 1. This utility model, by setting up an adhesive application component, can automatically apply adhesive layer by layer, thereby improving the bonding effect;

[0015] 2. This utility model, by setting up loading and unloading components, can automatically perform covered loading and unloading, thereby improving production efficiency;

[0016] 3. By setting up a slag-blowing component, this utility model can blow away the slag generated during the pressing process, thus preventing the slag from being pressed into the cotton. Attached Figure Description

[0017] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a three-dimensional structural diagram of the multi-layer mold used in the production of automotive sound and heat insulation cotton according to this utility model;

[0019] Figure 2 This is a schematic diagram of the adhesive coating section of a multi-layer mold used in the production of automotive sound and heat insulation cotton according to this utility model.

[0020] Figure 3 for Figure 1 A schematic diagram of the structure of part A;

[0021] Figure 4 for Figure 1 A structural diagram of section B;

[0022] Figure 5 This is a schematic diagram of the material handling section of the multi-layer mold used in the production of automotive sound and heat insulation cotton according to this utility model.

[0023] In the diagram: 1. Main body; 2. Concave bottom template; 3. Motor 1; 4. Threaded rod; 5. Sliding rod; 6. Fixing block; 7. Connecting block; 8. Sprinkler pipe; 9. Mounting frame; 10. Frame 1; 11. Frame 2; 12. Motor 2; 13. Gear; 14. Lower clamping plate; 15. Upper clamping plate; 16. Electric telescopic rod 1; 17. Support frame; 18. Fixing plate; 19. Upper template; 20. Air guide pipe; 21. Motor 3; 22. Electric telescopic rod 2; 23. Mounting plate; 24. Hollow plate; 25. Suction cup. Detailed Implementation

[0024] Please refer to the following: Figures 1 to 5 ,in, Figure 1 This is a three-dimensional structural diagram of the multi-layer mold used in the production of automotive sound and heat insulation cotton according to this utility model; Figure 2This is a schematic diagram of the adhesive coating section of a multi-layer mold used in the production of automotive sound and heat insulation cotton according to this utility model. Figure 3 for Figure 1 A schematic diagram of the structure of part A; Figure 4 for Figure 1 A structural diagram of section B; Figure 5 This is a schematic diagram of the material handling section of a multi-layer mold for producing automotive sound and heat insulation cotton. The multi-layer mold includes: a main body 1; a concave bottom template 2 is fixedly installed on the top of the main body 1; two mounting slots are respectively opened on both sides of the concave bottom template 2; a motor 3 is fixedly installed in one mounting slot; a threaded rod 4 is fixedly installed on the output shaft of the motor 3; the other end of the threaded rod 4 is rotatably connected to the inner wall of one side of the mounting slot; a sliding rod 5 is fixedly installed in the other mounting slot; two fixing blocks 6 are respectively provided on the threaded rod 4 and the sliding rod 5; corresponding fixing blocks 6 are threadedly installed on the threaded rod 4 and slidably installed on the sliding rod 5; two connecting blocks 7 are fixedly installed on the two fixing blocks 6; a spray pipe 8 is fixedly installed on the two connecting blocks 7; and multiple spray nozzles are opened at the bottom of the spray pipe 8.

[0025] Through the cooperation of motor 3, threaded rod 4 and spray pipe 8, adhesive can be automatically applied layer by layer to improve the bonding effect.

[0026] A hydraulic telescopic rod is provided on one side of the main body 1. A mounting frame 9 is fixedly installed on the top of the hydraulic telescopic rod. Two sliding grooves are respectively opened on the two inner walls of the mounting frame 9. Frame 10 and Frame 2 11 are slidably installed in the two sliding grooves. Two motors 2 12 are fixedly installed on the two outer walls of the mounting frame 9. The output shafts of the two motors 2 12 extend into the two sliding grooves and are respectively fixedly fitted with two gears 13. Two grooves are respectively opened on the top of Frame 10 and the bottom of Frame 2 11. Multiple toothed plates are provided in the multiple grooves, and the multiple toothed plates mesh with the corresponding gears 13.

[0027] Multiple lower clamping plates 14 are fixedly installed on the inner walls of the first frame 10 and the second frame 11, and multiple upper clamping plates 15 are installed on the multiple lower clamping plates 14 by torsion springs. Multiple mounting holes are opened on the inner walls of the first frame 10 and the second frame 11, and multiple electric telescopic rods 16 are fixedly installed in the multiple mounting holes.

[0028] Through the cooperation of the hydraulic telescopic rod, gear 13, toothed plate, lower clamping plate 14 and upper clamping plate 15, the device can automatically clamp and feed materials.

[0029] A support frame 17 is fixedly installed on one side of the main body 1. A fixing plate 18 is fixedly installed on the support frame 17. A hydraulic pressure rod is fixedly installed on the fixing plate 18. The output end of the hydraulic pressure rod passes through the fixing plate 18 and is fixedly installed on the upper template 19.

[0030] An air guide pipe 20 is fixedly installed on the upper template 19, and multiple flat nozzles are installed on the air guide pipe 20.

[0031] The upper template 19 and the air guide tube 20 work together to blow away the debris generated during the pressing process, preventing the debris from being pressed into the cotton.

[0032] A positioning plate is provided on one side of the main body 1. A motor 21 is fixedly installed on the positioning plate. An electric telescopic rod 22 is fixedly installed on the output shaft of the motor 21. An installation plate 23 is fixedly installed on the electric telescopic rod 22. A hollow plate 24 is fixedly installed on the other end of the installation plate 23. Multiple suction cups 25 are fixedly installed on the bottom of the hollow plate 24. All suction cups 25 are connected to the hollow plate 24.

[0033] Through the coordinated operation of motor 21, electric telescopic rod 22, and suction cup 25, the pressed cotton board is automatically unloaded, improving production efficiency.

[0034] The working principle of the multi-layer mold for producing automotive sound and heat insulation cotton provided by this utility model is as follows:

[0035] First step: Proximity sensors are installed on frame 10, frame 21, and the main body 1. The feeding pipe 8 has a feed hose connected to an external material pump. The air duct 20 and hollow plate 24 each have two air inlet hoses connected to an external air pump. During the production of sound and heat insulation cotton, the two motors 22 start first, driving the gears 13 on both sides to rotate, thereby causing frame 10 and frame 21 to move back and forth. This, combined with the up-and-down movement of the hydraulic telescopic rod, allows for staggered feeding and replenishment. When any frame moves to the rear... Material replenishment is performed by external machines or manually. When any frame moves forward, the hydraulic telescopic rod sinks, causing the proximity sensor on the frame to approach and trigger the proximity sensor on the main body 1, which sends a signal to retract the electric telescopic rod 16. This causes the upper clamping plate 15 to lose its pressure and separate from the lower clamping plate 14, allowing the material on the frame to be placed on the concave bottom template 2. The two frames move alternately until the material is placed. At the same time as the material is being laid, the spray pipe 8 moves back and forth with the cooperation of the motor 3 and the threaded rod 4 to spread the adhesive, which facilitates subsequent bonding.

[0036] The second step: After each new layer of material is laid, before the adhesive is applied, the upper template 19 is pressed down by the hydraulic pressure rod to press the material on the concave bottom template 2. At the same time, an external air pump inflates the air pipe 20 and blows it out through multiple flat nozzles to blow off the residue on the concave bottom template 2, preventing it from being pressed into the cotton board. Then the upper template 19 is retracted and waits for the material to be laid before pressing down again. When the cotton board is completely made, with the cooperation of motor 3 21 and electric telescopic rod 22, the cotton board is lifted and transferred by the cooperation of external air pump and suction cup 25.

[0037] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0038] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.

Claims

1. A multi-layer mold for producing automotive sound and heat insulation cotton, characterized in that, include: The main body has a concave bottom template fixedly installed on its top. Two mounting slots are opened on both sides of the concave bottom template. A motor is fixedly installed in one mounting slot. A threaded rod is fixedly installed on the output shaft of the motor. The other end of the threaded rod is rotatably connected to the inner wall of one side of the mounting slot. A sliding rod is fixedly installed in the other mounting slot. Two fixing blocks are provided on the threaded rod and the sliding rod respectively. The corresponding fixing blocks are threaded on the threaded rod and slidably installed on the sliding rod. Two connecting blocks are fixedly installed on the two fixing blocks respectively. A spray pipe is fixedly installed on the two connecting blocks. Multiple spray nozzles are opened at the bottom of the spray pipe.

2. The multi-layer mold for producing automotive sound and heat insulation cotton according to claim 1, characterized in that: A hydraulic telescopic rod is provided on one side of the main body. A mounting frame is fixedly installed on the top of the hydraulic telescopic rod. Two sliding grooves are respectively opened on the two inner walls of the mounting frame. Frame 1 and Frame 2 are slidably installed in the two sliding grooves. Two motors 2 are fixedly installed on the two outer walls of the mounting frame. The output shafts of the two motors 2 extend into the two sliding grooves and are respectively fitted with two gears. Two grooves are respectively opened on the top of Frame 1 and the bottom of Frame 2. Multiple toothed plates are provided in the multiple grooves, and the multiple toothed plates mesh with the corresponding gears.

3. The multi-layer mold for producing automotive sound and heat insulation cotton according to claim 2, characterized in that: Multiple lower clamping plates are fixedly installed on the inner walls of frame one and frame two, and multiple upper clamping plates are installed on the multiple lower clamping plates by means of torsion springs. Multiple mounting holes are opened on the inner walls of frame one and frame two, and multiple electric telescopic rods are fixedly installed in the multiple mounting holes.

4. The multi-layer mold for producing automotive sound and heat insulation cotton according to claim 2, characterized in that: A support frame is fixedly installed on one side of the main body, a fixed plate is fixedly installed on the support frame, a hydraulic pressure rod is fixedly installed on the fixed plate, and the output end of the hydraulic pressure rod passes through the fixed plate and is fixedly installed on the upper template.

5. The multi-layer mold for producing automotive sound and heat insulation cotton according to claim 4, characterized in that: An air guide pipe is fixedly installed on the upper template, and multiple flat-mouth nozzles are installed on the air guide pipe.

6. The multi-layer mold for producing automotive sound and heat insulation cotton according to claim 4, characterized in that: A positioning plate is provided on one side of the main body. A motor three is fixedly installed on the positioning plate. An electric telescopic rod two is fixedly installed on the output shaft of the motor three. An installation plate is fixedly installed on the electric telescopic rod two. A hollow plate is fixedly installed on the other end of the installation plate. Multiple suction cups are fixedly installed on the bottom of the hollow plate, and the multiple suction cups are all connected to the hollow plate.

Images