Equipment for rapid hole cleaning of mountain photovoltaic support pile foundation

By using equipment consisting of a slag removal pipe and a high-pressure air source in the construction of photovoltaic support pile foundations in mountainous areas, the problems of time-consuming and labor-intensive traditional manual slag removal and hole collapse have been solved, enabling rapid cleaning of fine particulate slag and improving construction efficiency and quality.

CN224243872UActive Publication Date: 2026-05-15SINOHYDRO BUREAU 14 CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SINOHYDRO BUREAU 14 CO LTD
Filing Date
2025-02-24
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Traditional manual slag removal methods are time-consuming and labor-intensive in the construction of photovoltaic support pile foundations in mountainous areas. They are difficult to clean up fine particles of slag and are prone to causing hole collapse, which affects the construction quality.

Method used

The equipment consists of a slag discharge pipe, connecting rod, operating rod, handle-type press-type air valve, air outlet pipe and high-pressure air source. Air is delivered through the high-pressure air source and the slag discharge pipe is used to guide and clean the floating slag in the pile hole, ensuring cleaning effect and construction safety.

Benefits of technology

It enables rapid and efficient cleaning of fine particulate slag, saves time and effort, avoids hole collapse, and ensures the quality of pile foundation construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pile foundation construction, and discloses equipment for quickly cleaning holes of a mountain photovoltaic support pile foundation, which comprises a slag outlet pipe, a connecting rod, an operating rod, a handle type pressing air valve, an air outlet pipeline, an air supply pipeline and a high-pressure air source, the deslagging pipe comprises a straight pipe section and a bent pipe section, the connecting rod is fixedly mounted above the bent pipe section, and the operating rod is fixedly mounted at the upper end of the connecting rod; a handle type pressing air valve is installed at one end of the operating rod, the air outlet pipeline penetrates through the bent pipe section to be arranged in the straight pipe section, the air inlet end and the air outlet end of the handle type pressing air valve are connected with the air supply pipeline and the air outlet pipeline respectively, and the air supply pipeline is communicated with a high-pressure air source. According to the pile hole scum cleaning device, scum in a pile hole can be quickly and effectively cleaned, fine particle scum can be effectively cleaned, the cleaning operation is time-saving and labor-saving, the cleaning efficiency is high, the cleaning effect is good, the structure is compact, the operation is convenient, the pile hole scum cleaning device is adaptive to the mountain pile foundation construction environment, the pile hole can be effectively prevented from collapsing, and the pile foundation construction quality can be guaranteed.
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Description

Technical Field

[0001] This utility model belongs to the field of pile foundation construction technology, specifically, it relates to a device for rapid hole cleaning of mountain photovoltaic support pile foundations. Background Technology

[0002] Solar energy, as an inexhaustible and clean energy source, is one of the main alternatives to traditional fossil fuels. Mountainous areas typically have higher altitudes and wider views, allowing them to receive more solar radiation and thus have richer solar energy resources. Building photovoltaic power stations on non-arable and non-ecological mountainous land can achieve efficient use of land resources and increase the economic value of the land.

[0003] Drilled piles are a common type of pile foundation for photovoltaic support systems. Due to the rugged terrain and complex geology of mountainous areas, the construction of photovoltaic support pile foundations in mountainous areas mainly uses lightweight down-the-hole drills and photovoltaic mini-hole drills. However, after drilling, there is often a lot of slag in the pile hole. In order to ensure the quality of the pile foundation pouring, it is necessary to clean the slag in the pile hole. The traditional cleaning method is mostly manual slag removal. However, manual slag removal is time-consuming and labor-intensive, has low cleaning efficiency, is difficult to remove fine particles of slag, and is prone to hole collapse during the cleaning process, thus affecting the quality of the pile foundation construction. Utility Model Content

[0004] To solve or partially solve the problems existing in related technologies, this utility model provides a device for rapid hole cleaning of mountain photovoltaic support pile foundations. This device can quickly and effectively clean the floating slag inside the pile hole, effectively clean fine particulate slag, and the cleaning operation is time-saving, labor-saving, efficient, and effective. It can effectively prevent the pile hole from collapsing and help ensure the quality of pile foundation construction.

[0005] This application provides a device for rapid hole cleaning of mountain photovoltaic support pile foundations, including a slag discharge pipe, a connecting rod, an operating rod, a handle-type press-type air valve, an air outlet pipe, an air supply pipe, and a high-pressure air source;

[0006] The slag discharge pipe includes a straight pipe section and a bend pipe section. The straight pipe section is at least partially inserted into the pile hole and extends to the bottom of the pile hole. The bend pipe section is connected to the upper end of the straight pipe section and is set outside the pile hole. The connecting rod is fixedly installed above the bend pipe section, and the operating rod is fixedly installed at the upper end of the connecting rod.

[0007] One end of the control lever is equipped with a handle-type press-type air valve. The air outlet pipe runs through the bend section and is set inside the straight section. The inlet and outlet ends of the handle-type press-type air valve are connected to the air supply pipe and the air outlet pipe, respectively. The air supply pipe is connected to a high-pressure air source.

[0008] In one alternative, the slag outlet of the bend section faces away from the handle-type press valve, and the slag outlet of the bend section is tilted upwards.

[0009] In one alternative, the length of the straight pipe section is not less than the depth of the pile hole, the air outlet pipe is fixedly attached to the inner wall of the straight pipe section on the side away from the slag outlet of the bend section, and the position of the air outlet end of the air outlet pipe is slightly higher than the position of the lower end of the straight pipe section.

[0010] In one alternative, the control lever is a hollow tubular structure with openings at both ends. An opening is constructed in the middle of the control lever, through which the air inlet end of the air outlet duct passes into the control lever, and through which the air outlet end of the air supply duct passes into the control lever. A handle-type press-type air valve is fixedly installed on the control lever and connected to the air outlet duct and the air supply duct.

[0011] In one alternative, rubber anti-slip sleeves are fitted at both ends of the control lever.

[0012] In one optional configuration, a duct coil unit is also included, which is used to place and retract air supply ducts.

[0013] In one alternative, the high-pressure air source is a mobile air compressor.

[0014] In one alternative, a duct fitting is also included, and the air supply duct includes a fixed section and a movable section;

[0015] The fixed section is connected to a high-pressure air source, and the mobile section is connected to a handle-type push-button air valve. The fixed section and the mobile section are detachably connected via a duct connector.

[0016] The beneficial effects of this utility model are:

[0017] This invention features an air outlet pipe installed within a slag discharge pipe adapted to the pile hole. High-pressure air is supplied from a high-pressure air source to the air outlet pipe located within the straight section of the slag discharge pipe via a supply pipe. This allows the floating slag inside the pile hole to be guided out of the hole by the high-pressure air, achieving rapid and effective cleaning of the floating slag. It effectively removes fine particles of floating slag, saving time and effort, increasing cleaning efficiency, and providing excellent cleaning results. Furthermore, its compact structure facilitates operation and is suitable for mountainous pile foundation construction environments. During the cleaning process, the straight section of the slag discharge pipe provides support for the pile hole, effectively preventing hole collapse and ensuring the quality of pile foundation construction.

[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the hole cleaning device in one embodiment of this application;

[0021] Figure 2 This is a schematic diagram of the working state of the scum removal device in one embodiment of this application;

[0022] Figure 3 This is a schematic diagram of the structure of a detachable cleaning device for an air supply duct in one embodiment of this application.

[0023] The following are the labels in the attached diagram: 10-Pile hole, 1-Slag discharge pipe, 11-Straight pipe section, 12-Bend pipe section, 2-Connecting rod, 3-Operating rod, 4-Handle-type press-type air valve, 5-Air outlet pipe, 6-Air supply pipe, 61-Fixed section, 62-Moving section, 7-High-pressure air source, 8-Air duct coil frame, 9-Air duct joint. Detailed Implementation

[0024] The specific embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but are not intended to limit the scope of this application. Similarly, the following examples are only some embodiments of this application, not all embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between components; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0026] In this application, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0027] Traditional manual cleaning methods for removing floating slag from the holes of photovoltaic support pile foundations are time-consuming, labor-intensive, inefficient, and difficult to remove fine particles of floating slag. They also pose a risk of hole collapse during the cleaning process, which can affect the quality of pile foundation construction.

[0028] To address the aforementioned problems, this application proposes improvements and innovations, including the following embodiments.

[0029] In some implementations, please refer to Figures 1-2 A device for rapid hole cleaning of photovoltaic support pile foundations in mountainous areas is provided, comprising a slag discharge pipe 1, a connecting rod 2, an operating rod 3, a handle-type press-type air valve 4, an air outlet pipe 5, an air supply pipe 6, and a high-pressure air source 7. The slag discharge pipe 1 includes a straight pipe section 11 and a bent pipe section 12. The straight pipe section 11 is at least partially inserted into the pile hole 10 and extends to the bottom of the pile hole 10. The bent pipe section 12 is connected to the upper end of the straight pipe section 11 and is located outside the pile hole 10. The straight pipe section 11 and the bent pipe section 12 are stainless steel pipes connected by welding. The outer diameter of the straight pipe section 11 matches the inner diameter of the pile hole 10. The connecting rod 2 is fixedly installed above the bent pipe section 12, and the operating rod 3 is fixedly installed on the upper end of the connecting rod 2. A handle-type press-type air valve 4 is installed at one end of the operating rod 3. The air outlet pipe 5 passes through the bent pipe section 12 and is located inside the straight pipe section 11. The inlet and outlet ends of the handle-type press-type air valve 4 are connected to the air supply pipe 6 and the air outlet pipe 5, respectively. The air supply pipe 6 is connected to the high-pressure air source 7.

[0030] In this way, high-pressure air is supplied from the high-pressure air source 7 to the air outlet pipe 5 located inside the straight pipe section 11 of the slag outlet pipe 1 through the air supply pipe 6. This allows the floating slag in the pile hole 10 to be guided and transported out of the pile hole 10 under the action of high-pressure air through the slag outlet pipe 1, so as to achieve rapid and effective cleaning of the floating slag in the pile hole 10. It can effectively clean fine particles of floating slag. The cleaning operation is time-saving and labor-saving, with high cleaning efficiency and good cleaning effect. Moreover, the structure is compact and easy to operate, which is suitable for the mountainous pile foundation construction environment. During the cleaning process, the straight pipe section 11 of the slag outlet pipe 1 can form a support for the pile hole 10, thereby effectively preventing the pile hole 10 from collapsing and helping to ensure the quality of pile foundation construction.

[0031] In some embodiments, the slag outlet of the bend section 12 faces away from the handle-type press-type air valve 4. Thus, by setting the bend section 12 at the upper end of the straight section 11 and ensuring the slag outlet of the bend section 12 faces away from the handle-type press-type air valve 4, the discharged slag can be kept away from the operator and from the pile hole 10, preventing it from falling back down. The slag outlet of the bend section 12 is inclined upwards; specifically, in this embodiment, the slag outlet of the bend section 12 is arranged at a 30° angle to the horizontal plane. This ensures smooth slag discharge while keeping the slag away from the pile hole 10.

[0032] In some embodiments, the length of the straight pipe section 11 is not less than the depth of the pile hole 10. The air outlet pipe 5 is fixedly attached to the inner wall of the straight pipe section 11 on the side opposite to the slag outlet of the curved pipe section 12, so that the blown slag can be smoothly discharged from the slag outlet pipe 1. The position of the air outlet end of the air outlet pipe 5 is slightly higher than the position of the lower end of the straight pipe section 11; specifically, in this embodiment, the air outlet end of the air outlet pipe 5 is located at a position 50mm below the lower end of the straight pipe section 11. In this way, the high-pressure air blown out by the air outlet pipe 5 can effectively spray the slag at the bottom of the pile hole 10, thereby ensuring that the slag can be fully discharged from the slag outlet pipe 1, and the slag cleaning effect is good.

[0033] In some embodiments, the operating lever 3 is a hollow tubular structure with openings at both ends. Specifically, the operating lever 3 is made of a DN30 stainless steel tube 500mm long and 1mm thick. An opening is constructed in the middle of the operating lever 3, through which the air inlet end of the outlet duct 5 passes through the operating lever 3, and the air outlet end of the supply duct 6 passes through the operating lever 3. A handle-type press-button valve 4 is fixedly installed on the operating lever 3 and connected to the outlet duct 5 and the supply duct 6. Thus, by having the air inlet end of the outlet duct 5 and the air outlet end of the supply duct 6 pass through the operating lever 3, the outlet duct 5 and the supply duct 6 can be securely installed, preventing the pipes from tangling with the operating lever 3. Furthermore, it allows the operator to easily control the handle-type press-button valve 4 by holding the operating lever 3, making operation simple and convenient.

[0034] In some embodiments, rubber anti-slip sleeves are fitted at both ends of the operating lever 3 to improve the anti-slip properties of the operating lever 3.

[0035] In some embodiments, a duct coil 8 is also included, which is used to place and retract the air supply pipe 6. In this way, during the cleaning of multiple pile holes 10, the air supply pipe 6 can be retracted and retracted in a timely manner through the duct coil 8. On the one hand, this can effectively prevent the air supply pipe 6 from getting tangled in the construction area. On the other hand, it can effectively prevent the air supply pipe 6 from pushing the discharged scum back into the pile hole 10 during the dragging process.

[0036] In some embodiments, the high-pressure air source 7 is a mobile air compressor. Specifically, the mobile air compressor is a diesel-powered two-wheeled trailer-mounted air compressor with a displacement of 15-20 m³. 3 With a pressure of 10-14 bar per minute, it is suitable for mountainous construction environments, easy to move and transport, and convenient to operate, which helps to improve construction efficiency.

[0037] In some implementations, please refer to Figures 2-3 It also includes a duct connector 9, and an air supply pipe 6 including a fixed section 61 and a movable section 62; the fixed section 61 is connected to the high-pressure air source 7, and the movable section 62 is connected to the handle-type press-type air valve 4. The fixed section 61 and the movable section 62 are detachably connected through the duct connector 9. When it is necessary to clean pile holes 10 of different diameters, a slag discharge pipe 1 of the corresponding diameter is required. However, the slag discharge pipe 1 is fixedly connected to the air outlet pipe 5, which is not convenient for temporary disassembly and replacement. Furthermore, since the connection between the air inlet end of the air outlet pipe 5, the air outlet end of the air supply pipe 6, and the handle-type press-type air valve 4 is set on the operating lever 3, it is not convenient for temporary disassembly and replacement.

[0038] Therefore, in this embodiment, by dividing the air supply pipe 6 into a fixed section 61 and a movable section 62 connected by the air pipe joint 9, the slag discharge pipe 1, connecting rod 2, operating rod 3, handle-type press air valve 4, air outlet pipe 5, and the movable section 62 of the air supply pipe 6 can be formed into a cleaning module that can be disassembled and replaced as a whole. Thus, by using slag discharge pipes 1 of different specifications to pre-assemble a cleaning module that can adapt to different pile hole diameters 10, the cleaning needs of pile holes 10 of different diameters can be met. The cleaning module is easy to disassemble and replace, and the replacement efficiency is high, which is conducive to improving the efficiency of slag removal construction.

[0039] Finally, it should be noted that although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention, all of which should be included within the protection scope of this application.

Claims

1. A device for rapid hole cleaning of photovoltaic support pile foundations in mountainous areas, characterized in that: Includes slag discharge pipe (1), connecting rod (2), operating rod (3), handle-type press air valve (4), air outlet pipe (5), air supply pipe (6), and high-pressure air source (7); The slag discharge pipe (1) includes a straight pipe section (11) and a bent pipe section (12). The straight pipe section (11) is at least partially inserted into the pile hole (10) and extends to the bottom of the pile hole (10). The bent pipe section (12) is connected to the upper end of the straight pipe section (11) and is located outside the pile hole (10). The connecting rod (2) is fixedly installed above the bent pipe section (12). The operating rod (3) is fixedly installed on the upper end of the connecting rod (2). One end of the operating lever (3) is equipped with a handle-type press valve (4). The air outlet pipe (5) passes through the bend section (12) and is located inside the straight pipe section (11). The inlet and outlet ends of the handle-type press valve (4) are connected to the air supply pipe (6) and the air outlet pipe (5) respectively. The air supply pipe (6) is connected to the high-pressure air source (7).

2. The device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 1, characterized in that: The slag outlet of the bent pipe section (12) faces away from the handle-type press valve (4), and the slag outlet of the bent pipe section (12) is inclined upward.

3. A device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 1 or 2, characterized in that: The length of the straight pipe section (11) is not less than the depth of the pile hole (10). The air outlet pipe (5) is fixedly attached to the inner wall of the straight pipe section (11) on the side away from the slag outlet of the curved pipe section (12), and the position of the air outlet end of the air outlet pipe (5) is slightly higher than the position of the lower end of the straight pipe section (11).

4. The device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 1, characterized in that: The operating lever (3) is a hollow tubular structure with openings at both ends. An opening is constructed in the middle of the operating lever (3). The air inlet of the air outlet pipe (5) passes through the opening and is installed inside the operating lever (3). The air outlet of the air supply pipe (6) passes through the operating lever (3). The handle-type press valve (4) is fixedly installed on the operating lever (3) and is connected to the air outlet pipe (5) and the air supply pipe (6).

5. The device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 4, characterized in that: The operating lever (3) is fitted with rubber anti-slip sleeves at both ends.

6. The device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 1, characterized in that: It also includes a duct coil (8) for placing and storing air supply ducts (6).

7. The device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 1, characterized in that: The high-pressure air source (7) is a mobile air compressor.

8. The device for rapid hole cleaning of mountain photovoltaic support pile foundations according to claim 1, characterized in that: It also includes a duct connector (9), wherein the air supply duct (6) includes a fixed section (61) and a movable section (62); The fixed section (61) is connected to the high-pressure air source (7), the movable section (62) is connected to the handle-type press valve (4), and the fixed section (61) and the movable section (62) are detachably connected through the air duct connector (9).