Module combined type tertiary air valve plate for rotary cement kiln
By using a modular combination of three-stage air valve plates, the design achieves the splicability of the air valve plates through the cooperation of the support mechanism, brick mechanism and positioning mechanism, solving the problem that the existing air valve plates cannot be adjusted in size, and improving the flexibility and adaptability of the air valve plates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 郑州慕尚新才科技有限公司
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-15
AI Technical Summary
Existing damper plates are not convenient to splice together as needed, and cannot form damper plates of different sizes.
The modular three-dimensional air valve plate includes a support mechanism, a brick mechanism, and a positioning mechanism. Through the cooperation of crossbeams, pins, locking plates, and connecting bricks, the air valve plate can be spliced. The number of connecting bricks and pins can be adjusted as needed to form air valve plates of different sizes.
This allows for separate processing of the structure before assembly, adapting to the needs of different sized damper plates, facilitating transportation, and improving the flexibility and adaptability of the damper plates.
Smart Images

Figure CN224245456U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cement kiln technology, and in particular to a modular combination tertiary air valve plate for cement rotary kilns. Background Technology
[0002] The cement industry has developed various production methods and types of rotary kilns. Based on the raw material preparation method, it can be divided into wet process and dry process production. Rotary kilns, corresponding to these methods, are also classified into wet process rotary kilns and dry process rotary kilns. Due to differences in the heat exchange devices at the kiln tail, they can also be classified into different types. Dry process kilns, due to their high output, have surplus hot air called tertiary air, which enters the decomposer for combustion through tertiary air ducts. The tertiary air duct valves are crucial equipment in dry process kilns, playing a role in balancing the kiln's airflow.
[0003] Patent document CN104390025B discloses a high-temperature wear-resistant valve plate for tertiary air ducts, comprising a valve plate body and a heat-resistant steel reinforcement frame. Multiple palladium nails are welded onto the heat-resistant steel reinforcement frame, with the number of nails gradually increasing from the rear end to the front end of the valve plate body, and each nail having a different orientation. At least two protrusions are provided at the top of the valve plate body, with a reinforcing frame inside each protrusion. The reinforcing frame has at least one lifting hole for easy lifting of the valve plate body. The advantages of this invention are: the multiple palladium nails on the heat-resistant steel reinforcement frame within the valve plate body, arranged with a gradual increase from the rear end to the front end, ensure good overall integrity of the valve plate body. It exhibits good wear resistance, mechanical impact resistance, excellent anti-stripping and anti-cracking properties, long service life, convenient construction, safety, and reliability, significantly shortening the construction period. The protrusions have lower production costs and better stability compared to lifting lugs. The reinforcing frame structure, composed of horizontal ribs, vertical ribs, and collars, is simple and easy to produce.
[0004] When using the above technology, the following technical problems were found in the existing technology: the existing air valve plates are not convenient to be spliced as needed to form air valve plates of different sizes. Therefore, a modular combination tertiary air valve plate for cement rotary kilns is designed to provide another technical solution to the above technical problems. Utility Model Content
[0005] Therefore, it is necessary to provide a modular tertiary air valve plate for cement rotary kilns to address the aforementioned technical problems. This would solve the problem that existing air valve plates are not easy to splice together as needed to form air valve plates of different sizes.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] A modular three-stage air valve plate for cement rotary kilns includes a support mechanism, a brick body mechanism, and a positioning mechanism. The support mechanism is used to connect the brick body mechanism and the positioning mechanism, and the brick body mechanism is installed on the outside of the positioning mechanism.
[0008] The support mechanism includes a crossbeam, which is used to fix the positioning mechanism and limit the position of the brick mechanism.
[0009] The brickwork mechanism includes multiple connecting bricks for mounting on the outside of the first and second pins.
[0010] As a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the positioning mechanism includes a first pin, a second pin, and a locking plate assembly. The first pin is evenly distributed and fixed inside the middle of the bottom end of the crossbeam. The second pin is fixed at the bottom of the crossbeam and at both ends of the first pin. The outer sides of the first pin and the second pin are slidably assembled with the brick body mechanism. The locking plate assembly is installed on the outer sides of the first pin and the second pin for positioning the brick body mechanism located outside the first pin and the second pin.
[0011] In a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the bottom plane of the second pin is higher than the bottom plane of the first pin.
[0012] As a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the locking plate assembly includes a first locking plate, a second locking plate, a third locking plate, a fourth locking plate, and a support shaft. The first locking plates are evenly distributed and fixed on the outer sides of the first and second pins. The second locking plates are fixed on the outer sides of multiple first pins and at the bottom of the first locking plates. The third locking plate is fixed between the bottom end of the second pin and the adjacent first pin. The support shaft is fixed between the bottom of the third locking plate and the second locking plate. The fourth locking plate is fixed on the outer sides of the first and second pins and at a position that intersects with the first and second locking plates.
[0013] In a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the plurality of connecting bricks are composed of a first connecting brick, a second connecting brick, a third connecting brick, a fourth connecting brick, a fifth connecting brick, a sixth connecting brick, a seventh connecting brick, an eighth connecting brick, and a ninth connecting brick. The first connecting brick, the fourth connecting brick, and the fifth connecting brick are arranged on the outside of the second pin shaft from the direction closest to the second connecting brick to the direction furthest from the second connecting brick, and the first connecting brick, the fourth connecting brick, and the fifth connecting brick are all slidably connected to the second pin shaft. The sixth connecting brick and the seventh connecting brick are slidably connected sequentially on the outside of the first pin shaft near one end of the second pin shaft and at the bottom of the fifth connecting brick. Furthermore, the sixth connecting brick and the seventh connecting brick are slidably connected, and the second connecting bricks are evenly distributed and slidably connected outside the first pin shaft and on the top of the seventh connecting brick. The third connecting bricks are evenly distributed and slidably connected outside the first pin shaft between the second connecting brick and the first connecting brick. The third connecting brick and the second connecting brick, and the second connecting brick and the first, fourth, fifth, or sixth connecting bricks are slidably assembled. An eighth connecting brick is slidably connected to one adjacent end of the two seventh connecting bricks. A ninth connecting brick is slidably connected between the two eighth connecting bricks. The eighth connecting brick and the first pin shaft, and the ninth connecting brick and the first pin shaft are both slidably assembled.
[0014] As a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the first connecting brick, the second connecting brick, the third connecting brick, the fourth connecting brick, the fifth connecting brick, the sixth connecting brick, the seventh connecting brick, the eighth connecting brick and the ninth connecting brick are all composed of an intermediate plate and a side plate, and the side plates are fixed on both sides of the intermediate plate.
[0015] In a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the top plane of the middle plate in the first connecting brick is higher than the top plane of the side plate, and one end of the middle plate in the first connecting brick is flush with one end of the side plate, so that the other end of the middle plate in the first connecting brick is located inside the other end of the side plate. The top plane of the middle plate in the second connecting brick is higher than the top plane of the side plate, and both ends of the middle plate in the second connecting brick extend beyond both ends of the side plate. The top plane of the middle plate in the third connecting brick is higher than the top plane of the side plate, and the bottom and both ends of the middle plate in the third connecting brick are located inside the two side plates. The top plane of the middle plate in the fourth connecting brick is higher than the top plane of the side plate. One end of the middle plate is flush with one end of the side plate. The other end and bottom of the middle plate of the fourth connecting brick are located inside the side plate, and one end of the fourth connecting brick is a downward arc. The top plane of the middle plate of the fifth connecting brick is higher than the top plane of the side plate. One end of the middle plate of the fifth connecting brick is flush with one end of the side plate. The other end and bottom of the middle plate of the fifth connecting brick are located inside the side plate, and one end of the fifth connecting brick is a downward arc. The top plane of the middle plate of the sixth connecting brick is higher than the top plane of the side plate. One end of the middle plate of the sixth connecting brick is flush with one end of the side plate. The other end and bottom of the middle plate of the sixth connecting brick are located inside the side plate, and one end of the sixth connecting brick is a downward arc.
[0016] In a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, the top plane of the middle plate in the seventh connecting brick is higher than the top plane of the side plate, one end of the middle plate in the seventh connecting brick is flush with one end of the side plate, the other end of the middle plate in the seventh connecting brick is located inside the side plate, the bottom of the middle plate in the seventh connecting brick is flush with the bottom of the side plate, and one end of the seventh connecting brick is a downward arc shape. The top and both ends of the middle plate in the eighth connecting brick extend beyond the side plate. The top plane of the middle plate in the ninth connecting brick is higher than the top plane of the side plate, both ends of the middle plate in the ninth connecting brick are located inside the side plate, and the bottom of the middle plate in the ninth connecting brick is on the same plane as the bottom of the side plate.
[0017] In a preferred embodiment of the modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, both the first and second pins include a first splicing shaft, multiple second splicing shafts, and a third splicing shaft. The bottom of the first splicing shaft is threadedly connected to the second splicing shaft, and the bottom of the second splicing shaft is threadedly connected to the third splicing shaft.
[0018] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.
[0019] At the same time, through the above technical solutions, this utility model has at least the following beneficial effects:
[0020] The modular combined tertiary air valve plate for cement rotary kilns provided by this utility model, through the cooperation of crossbeams, pins, locking plates, and connecting bricks, allows the air valve plate to be spliced together as needed. This facilitates the separate processing of the structure before splicing, facilitates transportation, and allows for the modification of the number of connecting bricks and pins according to the required size of the air valve plate.
[0021] This invention, through the cooperation of the first splicing shaft, the second splicing shaft, and the third splicing shaft, allows the number of the second splicing shafts to be changed according to the different lengths required by the first and second pins, thereby enabling the lengths of the first and second pins to be changed before the air valve plate is spliced. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a bottom view of the present invention;
[0025] Figure 3 This is a schematic diagram of the structure of the first pin of this utility model;
[0026] Figure 4 This is a schematic diagram of the second pin structure of this utility model;
[0027] Figure 5 This is a schematic diagram of the first splicing of some connecting bricks in this utility model;
[0028] Figure 6 This is a schematic diagram of the second splicing of some connecting bricks in this utility model;
[0029] Figure 7 This is a schematic diagram of the third splicing of some connecting bricks in this utility model;
[0030] Figure 8 This is a schematic diagram of the fourth splicing of some connecting bricks in this utility model;
[0031] Figure 9 This is a schematic diagram of the fifth splicing of some connecting bricks in this utility model;
[0032] Figure 10 This is a schematic diagram showing the different positions of the connecting bricks in this utility model;
[0033] Figure 11 This is a schematic diagram of the structure of the first connecting brick of this utility model;
[0034] Figure 12 This is a schematic diagram of the structure of the second connecting brick of this utility model;
[0035] Figure 13 This is a schematic diagram of the structure of the third connecting brick of this utility model;
[0036] Figure 14 This is a schematic diagram of the structure of the fourth connecting brick of this utility model;
[0037] Figure 15 This is a schematic diagram of the structure of the fifth connecting brick of this utility model;
[0038] Figure 16 This is a schematic diagram of the structure of the sixth connecting brick of this utility model;
[0039] Figure 17 This is a schematic diagram of the structure of the seventh connecting brick of this utility model;
[0040] Figure 18 This is a schematic diagram of the structure of the eighth connecting brick of this utility model;
[0041] Figure 19 This is a schematic diagram of the structure of the ninth connecting brick of this utility model;
[0042] Figure 20 This is a schematic diagram of the structure of the second embodiment of the present utility model.
[0043] In the diagram: 1. Crossbeam; 2. First pin; 3. Second pin; 4. First locking plate; 5. Second locking plate; 6. Third locking plate; 7. Fourth locking plate; 8. Intermediate plate; 9. Support shaft; 10. First connecting brick; 11. Second connecting brick; 12. Third connecting brick; 13. Fourth connecting brick; 14. Fifth connecting brick; 15. Sixth connecting brick; 16. Seventh connecting brick; 17. Eighth connecting brick; 18. Ninth connecting brick; 19. Side plate; 20. First splicing shaft; 21. Second splicing shaft; 22. Third splicing shaft. Detailed Implementation
[0044] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0045] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0046] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0047] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0048] Example 1
[0049] Reference Figures 1-19 The modular combination tertiary air valve plate for cement rotary kilns includes a support mechanism, a brick body mechanism, and a positioning mechanism. The support mechanism is used to connect the brick body mechanism and the positioning mechanism, and the brick body mechanism is installed on the outside of the positioning mechanism for splicing.
[0050] The support mechanism includes a crossbeam 1, which is used to fix the positioning mechanism and limit the movement of the brickwork mechanism.
[0051] The positioning mechanism includes a first pin 2, a second pin 3, and a locking plate assembly. The first pin 2 is evenly fixed inside the middle of the bottom end of the crossbeam 1. The second pin 3 is fixed at the bottom of the crossbeam 1 and at both ends of the first pin 2. The outer sides of the first pin 2 and the second pin 3 are slidably assembled with the brick mechanism. The bottom plane of the second pin 3 is higher than the bottom plane of the first pin 2, so that the second pin 3 is at both ends of the first pin 2 and the length of the second pin 3 is less than the length of the first pin 2. At the same time, the tops of the first pin 2 and the second pin 3 are on the same plane through the crossbeam 1. The locking plate assembly is installed on the outer side of the first pin 2 and the second pin 3 for positioning the brick mechanism located outside the first pin 2 and the second pin 3.
[0052] The locking plate assembly includes a first locking plate 4, a second locking plate 5, a third locking plate 6, a fourth locking plate 7, and a support shaft 9. The first locking plates 4 are evenly distributed and fixed on the outer sides of the first pin 2 and the second pin 3, so that the connecting bricks of different layers are fixed by fixing the first locking plates 4 on the first pin 2 and the second pin 3. The second locking plates 5 are fixed on the outer sides of the multiple first pins 2 and at the bottom of the first locking plates 4, so that the bottom of the connecting brick located in the penultimate layer is supported by the second locking plates 5.
[0053] A third locking piece 6 is fixed between the bottom end of the second pin 3 and the adjacent first pin 2. A support shaft 9 is fixed between the bottom of the third locking piece 6 and the second locking piece 5. The position of the third locking piece 6 is fixed by the first pin 2 and the second pin 3, and the third locking piece 6 is supported again by the support shaft 9. A fourth locking piece 7 is fixed on the outside of the first pin 2 and the second pin 3 at a position that intersects with the first locking piece 4 and the second locking piece 5. The bottom of a single connecting brick is supported by the fourth locking piece 7, and the connecting brick at the bottom layer is fixed by the fourth locking piece 7 located at the bottom of the first pin 2 and the second pin 3, thereby preventing the brick body mechanism from detaching from the first pin 2 and the second pin 3.
[0054] The brickwork mechanism includes multiple connecting bricks for mounting on the outer sides of the first pin 2 and the second pin 3. Through the assembly of the brickwork mechanism, the support mechanism and the positioning mechanism form a damper plate. The multiple connecting bricks consist of a first connecting brick 10, a second connecting brick 11, a third connecting brick 12, a fourth connecting brick 13, a fifth connecting brick 14, a sixth connecting brick 15, a seventh connecting brick 16, an eighth connecting brick 17, and a ninth connecting brick 18. The first connecting brick 10, the fourth connecting brick 13, and the fifth connecting brick 14 are positioned on the outer side of the second pin 3 from near to away from the second connecting brick 11, and all three connecting bricks are connected to the second pin 3. The shaft 3 is slidably connected, allowing the first connecting brick 10, the fourth connecting brick 13, and the fifth connecting brick 14 to be slidably installed on the outside of the second pin 3. At the same time, the first connecting brick 10 and the fourth connecting brick 13, as well as the fourth connecting brick 13 and the fifth connecting brick 14, are slidably assembled. The sixth connecting brick 15 and the seventh connecting brick 16 are slidably connected on the outside of the first pin 2 near one end of the second pin 3 and at the bottom of the fifth connecting brick 14. The sixth connecting brick 15 and the seventh connecting brick 16 are slidably connected, thereby enabling the positioning of the first connecting brick 10, the fourth connecting brick 13, the fifth connecting brick 14, the sixth connecting brick 15, and the seventh connecting brick 16.
[0055] A second connecting brick 11 is slidably connected to the outside of the central first pin 2 and to the top of the seventh connecting brick 16. A third connecting brick 12 is slidably connected to the outside of the first pin 2 between the second connecting brick 11 and the first connecting brick 10. This allows the second connecting brick 11 and the third connecting brick 12 to be staggered on the outside of adjacent first pins 2 on the same plane. The third connecting brick 12 is slidably assembled with the second connecting brick 11, and the second connecting brick 11 is slidably assembled with the first connecting brick 10, the fourth connecting brick 13, the fifth connecting brick 14, or the sixth connecting brick 15. The second connecting brick 11 is also slidably connected with the first connecting brick 10, the fourth connecting brick 13, or the fifth connecting brick 15. The sliding assembly of connecting brick 14 or the sixth connecting brick 15 enables connection and positioning on different planes; the two seventh connecting bricks 16 are slidably connected at one end to the eighth connecting brick 17, and the two eighth connecting bricks 17 are slidably connected to the ninth connecting brick 18. The eighth connecting brick 17 and the first pin 2 are slidably assembled, and the ninth connecting brick 18 and the first pin 2 are also slidably assembled. Thus, the two seventh connecting bricks 16 can be assembled by the staggered assembly of the eighth connecting brick 17 and the ninth connecting brick 18. In other embodiments, the number of the eighth connecting brick 17 and the ninth connecting brick 18 can be increased as needed, and they can be arranged in an staggered manner according to the second connecting brick 11 and the third connecting brick 12.
[0056] In this embodiment, the number of first connecting bricks 10 can be adjusted as needed on the outside of the first pin 2.
[0057] The first connecting brick 10, the second connecting brick 11, the third connecting brick 12, the fourth connecting brick 13, the fifth connecting brick 14, the sixth connecting brick 15, the seventh connecting brick 16, the eighth connecting brick 17, and the ninth connecting brick 18 are all composed of a middle plate 8 and a side plate 19. Side plates 19 are fixed to both sides of the middle plate 8, thus enabling the application of the first connecting brick 10, the second connecting brick 11, the third connecting brick 12, the fourth connecting brick 13, the fifth connecting brick 14, the sixth connecting brick 15, the seventh connecting brick 16, the eighth connecting brick 17, and the ninth connecting brick 18 formed by the middle plate 8 and the side plate 19. In the first connecting brick 10, the top plane of the middle plate 8 is higher than the top plane of the side plate 19, and one end of the middle plate 8 is flush with one end of the side plate 19, so that the other end of the middle plate 8 is located on the side plate 19. The other end is inside, which facilitates the stacking of multiple first connecting bricks 10 at a height; the outer shape of the middle plate 8 in the second connecting brick 11 is I-shaped, the top plane of the middle plate 8 in the second connecting brick 11 is higher than the top plane of the side plate 19, so that the bottom plane of the middle plate 8 in the second connecting brick 11 is lower than the bottom plane of the side plate 19, and both ends of the middle plate 8 in the second connecting brick 11 extend beyond both ends of the side plate 19, which facilitates the stacking of multiple second connecting bricks 11 at a height; the top plane of the middle plate 8 in the third connecting brick 12 is higher than the top plane of the side plate 19, and the bottom and both ends of the middle plate 8 in the third connecting brick 12 are located inside the two side plates 19, which facilitates the stacking of multiple third connecting bricks 12 at a height, and allows the first connecting brick 10, the second connecting brick 11 and the third connecting brick 12 to slide and splice at both ends of the same plane;
[0058] In the fourth connecting brick 13, the top plane of the middle plate 8 is higher than the top plane of the side plate 19, making the bottom plane of the middle plate 8 lower than the bottom plane of the side plate 19. One end of the middle plate 8 is flush with one end of the side plate 19, and the other end and bottom of the middle plate 8 are located inside the side plate 19. One end of the fourth connecting brick 13 is a downward-curving arc, allowing the fourth connecting brick 13 to slide and connect with the second connecting brick 11 on the same plane. In the fifth connecting brick 14, the top plane of the middle plate 8 is higher than the top plane of the side plate 19, making... The bottom plane of the middle plate 8 in the fifth connecting brick 14 is lower than the bottom plane of the side plate 19. One end of the middle plate 8 in the fifth connecting brick 14 is flush with one end of the side plate 19. The other end and bottom of the middle plate 8 in the fifth connecting brick 14 are located inside the side plate 19. One end of the fifth connecting brick 14 is a downward arc, which allows the fifth connecting brick 14 and the second connecting brick 11 to slide and splice on the same plane. At the same time, it allows the fourth connecting brick 13 and the fifth connecting brick 14 to be spliced at the same height, and allows the arc of one end of the fifth connecting brick 14 to be spliced with the arc of one end of the fourth connecting brick 13.
[0059] The top plane of the middle plate 8 in the sixth connecting brick 15 is higher than the top plane of the side plate 19, making the bottom plane of the middle plate 8 in the sixth connecting brick 15 lower than the bottom plane of the side plate 19. One end of the middle plate 8 in the sixth connecting brick 15 is flush with one end of the side plate 19. The other end and bottom of the middle plate 8 in the sixth connecting brick 15 are located inside the side plate 19, and one end of the sixth connecting brick 15 is a downward arc, so that the sixth connecting brick 15 and the second connecting brick 11 can slide and splice on the same plane. At the same time, the top of the sixth connecting brick 15 and the bottom of the fifth connecting brick 14 can be spliced at the same height through sliding. At the same time, the arc of one end of the sixth connecting brick 15 can be spliced with the arc of one end of the fifth connecting brick 14.
[0060] The top plane of the middle plate 8 in the seventh connecting brick 16 is higher than the top plane of the side plate 19, so that the bottom plane of the middle plate 8 in the seventh connecting brick 16 is lower than the bottom plane of the side plate 19. One end of the middle plate 8 in the seventh connecting brick 16 is flush with one end of the side plate 19, and the other end of the middle plate 8 in the seventh connecting brick 16 is located inside the side plate 19. The bottom of the middle plate 8 in the seventh connecting brick 16 is flush with the bottom of the side plate 19, and one end of the seventh connecting brick 16 is a downward arc, so that the top of the seventh connecting brick 16 can be joined with the sixth connecting brick 15 at a certain height, and the arc of one end of the seventh connecting brick 16 can be joined with the arc of one end of the sixth connecting brick 15 at a certain curvature.
[0061] The top and both ends of the middle plate 8 in the eighth connecting brick 17 extend beyond the side plate 19, making it easy for the eighth connecting brick 17 and the seventh connecting brick 16 to be assembled on the same plane by sliding, and allowing the top of the eighth connecting brick 17 to be assembled with the second connecting brick 11 or the third connecting brick 12 at a certain height. The top plane of the middle plate 8 in the ninth connecting brick 18 is higher than the top plane of the side plate 19. Both ends of the middle plate 8 in the ninth connecting brick 18 are located inside the side plate 19. The bottom of the middle plate 8 in the ninth connecting brick 18 is on the same plane as the bottom of the side plate 19, thus making it easy for the top of the ninth connecting brick 18 to be assembled with the second connecting brick 11 or the third connecting brick 12 at a certain height, and allowing the ninth connecting brick 18 to be assembled with the eighth connecting brick 17 on the same plane.
[0062] refer to Figure 10In specific implementation, the first layer of bricks, namely the layer closest to the crossbeam 1, is formed by the alternation of the first connecting brick 10, the second connecting brick 11, and the third connecting brick 12. The second connecting brick 11 and the third connecting brick 12 are interleaved between the two first connecting bricks 10, and the second connecting brick 11 is slidably assembled with the first connecting brick 10. The length of the damper plate is adjusted by repeating this process multiple times along the first layer, depending on its length. A second layer is then set at the bottom of the first layer, consisting of the fourth connecting brick 13, the second connecting brick 11, and the third connecting brick 12. The second connecting brick 11 and the third connecting brick 12 are interleaved between the two fourth connecting bricks 13, and the second connecting brick 11 is slidably assembled with the fourth connecting brick 13. The first and second layers are positioned at the bottom by the alternation of the fourth locking piece 7 and the first locking piece 4. A third layer is then set at the bottom of the second layer, consisting of the fifth connecting brick 14, the second connecting brick 11, and the third connecting brick 12. The third connecting brick 12 is staggered between the fifth connecting bricks 14 at both ends, and the second connecting brick 11 is slidably assembled with the fifth connecting brick 14. The third layer is supported at the bottom by the third locking piece 6 and the corresponding fourth locking piece 7. The fourth layer is set at the bottom of the third layer. The fourth layer is composed of the sixth connecting brick 15, the second connecting brick 11 and the third connecting brick 12. The second connecting brick 11 and the third connecting brick 12 are staggered between the sixth connecting bricks 15 at both ends, and the second connecting brick 11 is slidably assembled with the sixth connecting brick 15. The fourth layer is supported at the bottom by the second locking piece 5. The last layer is set at the bottom of the fourth layer. The last layer is composed of the seventh connecting brick 16, the eighth connecting brick 17 and the ninth connecting brick 18. The eighth connecting brick 17 and the ninth connecting brick 18 are staggered between the seventh connecting bricks 16 at both ends. The last layer is supported at the bottom by the eighth connecting brick 17, and the eighth connecting brick 17 is slidably assembled with the seventh connecting brick 16. Thus, the air valve plate is formed by the assembly of multiple layers on the first pin 2 and the second pin 3.
[0063] In this embodiment, the first connecting brick 10, the second connecting brick 11, the third connecting brick 12, the fourth connecting brick 13, the fifth connecting brick 14, the sixth connecting brick 15, the seventh connecting brick 16, the eighth connecting brick 17 and the ninth connecting brick 18 are connected and intersected at their respective positions, and the gaps at their joints can be filled with heat insulation material.
[0064] The modular combined tertiary air valve plate for cement rotary kilns provided by this utility model is used as follows: First, the first pin 2 and the second pin 3 are fixed to the bottom of the crossbeam 1. Then, depending on the required number of connecting brick layers, the first connecting brick 10, the second connecting brick 11, the third connecting brick 12, the fourth connecting brick 13, the fifth connecting brick 14, the sixth connecting brick 15, the seventh connecting brick 16, the eighth connecting brick 17, and the ninth connecting brick 18 are selected. The second connecting brick 11 and the third connecting brick 12 are staggered on the same plane, with both the second connecting brick 11 and the third connecting brick 12 located outside the slidingly connected first pin 2. At this time, the sliding first connecting brick 10 is assembled on the outside of the second pin 3, and the first connecting brick 10 is slidably spliced with the second connecting brick 11 on the same layer. Then, the bottom is supported by the first locking piece 4 or the fourth locking piece 7. Finally, the slidingly assembled fourth connecting brick 13, fifth connecting brick 14, or sixth connecting brick 18 can be connected to both ends of the spliced body on the same plane as the second connecting brick 11 and the third connecting brick 12. Connect brick 15, with the fifth connecting brick 14 located at the bottom end of the fourth connecting brick 13, and the sixth connecting brick 15 located at the bottom end of the fifth connecting brick 14. The fourth connecting brick 13 and the fifth connecting brick 14 are assembled by sliding with the second pin 3, and the sixth connecting brick 15 is assembled by sliding with the first pin 2. The fourth connecting brick 13 and the fifth connecting brick 14 are supported at the bottom by the corresponding third locking piece 6 or fourth locking piece 7. The sixth connecting brick 15 is supported at the bottom by the second locking piece 5, and then the eighth connecting brick 17 is connected. After being installed on the outside of the corresponding first pin 2, the seventh connecting brick 16 is mounted on the outside of the first pin 2 at both ends, and the seventh connecting brick 16 is slidably assembled with the eighth connecting brick 17. Then, the bottom of the seventh connecting brick 16, the eighth connecting brick 17 and the ninth connecting brick 18 are supported by the corresponding fourth locking piece 7. At the same time, an arc is formed by the connecting arc of the fourth connecting brick 13, the fifth connecting brick 14, the sixth connecting brick 15 and the seventh connecting brick 16 at one end.
[0065] Example 2
[0066] Reference Figure 20The modular combination tertiary air valve plate for cement rotary kilns includes a first splicing shaft 20, multiple second splicing shafts 21, and a third splicing shaft 22 for both the first and second pins 2 and 3. The bottom of the first splicing shaft 20 is threadedly connected to the second splicing shaft 21, so that adjacent second splicing shafts 21 are spliced together by the internal threaded connection between the bottom end of the top second splicing shaft 21 and the top end of the bottom second splicing shaft 21. The bottom of the second splicing shaft 21 is threadedly connected to the third splicing shaft 22, thereby splicing the first splicing shaft 20, the second splicing shaft 21, and the third splicing shaft 22 to form the first pin 2 or the second pin 3. This allows the lengths of the first pin 2 and the second pin 3 to be spliced according to the requirements of different sized air valve plates.
[0067] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A modular combined tertiary air valve plate for cement rotary kilns, characterized in that, It includes a support mechanism, a brick body mechanism, and a positioning mechanism. The support mechanism is used to connect the brick body mechanism and the positioning mechanism. The brick body mechanism is installed on the outside of the positioning mechanism and spliced together. The support mechanism includes a crossbeam (1), which fixes the positioning mechanism and limits the position of the brick mechanism. The brick structure includes multiple connecting bricks for mounting on the outside of the first pin (2) and the second pin (3); The positioning mechanism includes a first pin (2), a second pin (3), and a locking plate assembly. The first pin (2) is evenly distributed and fixed inside the middle of the bottom end of the crossbeam (1). The second pin (3) is fixed at the bottom of the crossbeam (1) and at both ends of the first pin (2). The outer sides of the first pin (2) and the second pin (3) are slidably assembled with the brick mechanism. The locking plate assembly is installed on the outer sides of the first pin (2) and the second pin (3) for positioning the brick mechanism located outside the first pin (2) and the second pin (3). The bottom plane of the second pin (3) is higher than the bottom plane of the first pin (2); The locking plate assembly includes a first locking plate (4), a second locking plate (5), a third locking plate (6), a fourth locking plate (7), and a support shaft (9). The first locking plates (4) are evenly distributed and fixed on the outer sides of the first pin (2) and the second pin (3). The second locking plates (5) are fixed on the outer sides of multiple first pins (2) and at the bottom of the first locking plates (4). The third locking plate (6) is fixed between the bottom end of the second pin (3) and the adjacent first pin (2). The support shaft (9) is fixed between the bottom of the third locking plate (6) and the second locking plate (5). The fourth locking plate (7) is fixed on the outer sides of the first pins (2) and the second pins (3) at a position that intersects with the first locking plates (4) and the second locking plates (5).
2. The modular combined tertiary air valve plate for cement rotary kilns according to claim 1, characterized in that, The plurality of connecting bricks are composed of a first connecting brick (10), a second connecting brick (11), a third connecting brick (12), a fourth connecting brick (13), a fifth connecting brick (14), a sixth connecting brick (15), a seventh connecting brick (16), an eighth connecting brick (17), and a ninth connecting brick (18). The first connecting brick (10), the fourth connecting brick (13), and the fifth connecting brick (14) are arranged on the outside of the second pin (3) from the direction closer to the second connecting brick (11) to the direction farther away from the second connecting brick (11). The first connecting brick (10), the fourth connecting brick (13), and the fifth connecting brick (14) are all slidably connected to the second pin (3). The sixth connecting brick (15) and the seventh connecting brick (16) are slidably connected sequentially on the outside of the first pin (2) near one end of the second pin (3) and at the bottom of the fifth connecting brick (14). The sixth connecting brick (15) and the seventh connecting brick (18) are connected in series. 16) are slidably connected. The second connecting brick (11) is evenly slidably connected to the outside of the first pin (2) and the top of the seventh connecting brick (16). The third connecting brick (12) is evenly slidably connected to the outside of the first pin (2) between the second connecting brick (11) and the first connecting brick (10). The third connecting brick (12) is slidably assembled with the second connecting brick (11), the second connecting brick (11) is slidably assembled with the first connecting brick (10), the fourth connecting brick (13), the fifth connecting brick (14), or the sixth connecting brick (15). The two seventh connecting bricks (16) are slidably connected to an eighth connecting brick (17) at one adjacent end. The two eighth connecting bricks (17) are slidably connected with a ninth connecting brick (18). The eighth connecting brick (17) is slidably assembled with the first pin (2), and the ninth connecting brick (18) is slidably assembled with the first pin (2).
3. The modular combined tertiary air valve plate for cement rotary kilns according to claim 2, characterized in that, The first connecting brick (10), the second connecting brick (11), the third connecting brick (12), the fourth connecting brick (13), the fifth connecting brick (14), the sixth connecting brick (15), the seventh connecting brick (16), the eighth connecting brick (17), and the ninth connecting brick (18) are all composed of a middle plate (8) and a side plate (19), and the middle plate (8) is fixed with a side plate (19) on both sides.
4. The modular combined tertiary air valve plate for cement rotary kilns according to claim 3, characterized in that, The top plane of the middle plate (8) in the first connecting brick (10) is higher than the top plane of the side plate (19), and one end of the middle plate (8) in the first connecting brick (10) is flush with one end of the side plate (19), so that the other end of the middle plate (8) in the first connecting brick (10) is located inside the other end of the side plate (19). The top plane of the middle plate (8) in the second connecting brick (11) is higher than the top plane of the side plate (19). The middle plate (8) in the second connecting brick (11) is... Both ends of the middle plate (8) of the third connecting brick (12) extend beyond the two ends of the side plate (19). The top plane of the middle plate (8) of the third connecting brick (12) is higher than the top plane of the side plate (19). The bottom and both ends of the middle plate (8) of the third connecting brick (12) are located inside the two side plates (19). The top plane of the middle plate (8) of the fourth connecting brick (13) is higher than the top plane of the side plate (19). One end of the middle plate (8) of the fourth connecting brick (13) is flush with one end of the side plate (19). In the fourth connecting brick (13), the other end and bottom of the middle plate (8) are located inside the side plate (19), and one end of the fourth connecting brick (13) is a downward arc. In the fifth connecting brick (14), the top plane of the middle plate (8) is higher than the top plane of the side plate (19). One end of the middle plate (8) in the fifth connecting brick (14) is flush with one end of the side plate (19). The other end and bottom of the middle plate (8) in the fifth connecting brick (14) are located inside the side plate (19). The inner side of the plate (19), and one end of the fifth connecting brick (14) is a downward arc, the top plane of the middle plate (8) in the sixth connecting brick (15) is higher than the top plane of the side plate (19), one end of the middle plate (8) in the sixth connecting brick (15) is flush with one end of the side plate (19), the other end and bottom of the middle plate (8) in the sixth connecting brick (15) are both located inside the side plate (19), and one end of the sixth connecting brick (15) is a downward arc.
5. The modular combined tertiary air valve plate for cement rotary kilns according to claim 3, characterized in that, The top plane of the middle plate (8) in the seventh connecting brick (16) is higher than the top plane of the side plate (19). One end of the middle plate (8) in the seventh connecting brick (16) is flush with one end of the side plate (19). The other end of the middle plate (8) in the seventh connecting brick (16) is located inside the side plate (19). The bottom of the middle plate (8) in the seventh connecting brick (16) is flush with the bottom of the side plate (19). One end of the seventh connecting brick (16) is a downward arc. The top and both ends of the middle plate (8) in the eighth connecting brick (17) extend beyond the side plate (19). The top plane of the middle plate (8) in the ninth connecting brick (18) is higher than the top plane of the side plate (19). Both ends of the middle plate (8) in the ninth connecting brick (18) are located inside the side plate (19). The bottom of the middle plate (8) in the ninth connecting brick (18) is on the same plane as the bottom of the side plate (19).
6. The modular combined tertiary air valve plate for cement rotary kilns according to claim 1, characterized in that, The first pin (2) and the second pin (3) each include a first splicing shaft (20), a plurality of second splicing shafts (21) and a third splicing shaft (22). The bottom of the first splicing shaft (20) is threadedly connected to the second splicing shaft (21), and the bottom of the second splicing shaft (21) is threadedly connected to the third splicing shaft (22).