Auxiliary processing device for surface mounting operation of sensor

Abstract

The utility model discloses an auxiliary processing device for sensor mounting operation, and relates to the technical field of sensor mounting, the auxiliary processing device comprises a working plate and a die, the working plate is internally provided with a chute, the bottom end of the working plate is fixedly provided with two fixing plates, one side of one fixing plate is fixedly provided with a mounting rack, and the other side of the other fixing plate is fixedly provided with a clamping plate. The beneficial effects of the utility model are that through the arrangement of the installation plate and the mold, the mold can be fixed on the installation plate through the cooperation of the installation screws and the screw holes, when the sensors and patches with different sizes are faced, only new molds need to be replaced, and the installation efficiency is greatly improved. According to the distance between the two sensor areas and the two patch areas on the mold, the distance between the two first sliding blocks and the distance between the two second sliding blocks are adjusted through a first adjusting screw and a second adjusting screw correspondingly, and through the arrangement of the process, the applicability of the device is higher.

Description

Technical Field

[0001] This utility model relates to the field of sensor patch technology, specifically to an auxiliary processing device for sensor patching operations. Background Technology

[0002] In the sensor manufacturing process, the patch placement operation is a crucial step. Patch placement auxiliary devices are mainly used to help achieve precise bonding and fixation of sensor components, ensuring the stability and reliability of the sensor during the manufacturing process. These devices are widely used in various sensor manufacturing processes, especially in applications with high precision requirements, such as automotive, aerospace, and industrial automation.

[0003] A search revealed patent number CN222464962U, which discloses a patch-mounting auxiliary device for sensor processing. This device relates to the field of patch-mounting technology for sensor processing. It includes a body and a hydraulic cylinder. A hydraulic rod is movably mounted at one end of the hydraulic cylinder, and a push rod is fixedly mounted at the other end of the hydraulic rod. A connecting rod is movably mounted on the side of the hydraulic rod, and a fixing nut is fixedly mounted at one end of the connecting rod. A limit block is fixedly mounted in the middle of the connecting rod, and a limit ring is fixedly mounted at one end of the connecting rod. This invention, by incorporating a connecting rod, a push rod, and an auxiliary device, uses the hydraulic rod to drive the push rod downwards in a vertical and horizontal motion, causing the sleeve to move downwards and engage with the mold. When the sleeve descends a certain distance, the limit block limits the push rod, causing the limit ring to slide downwards and open the limit rod to engage with and fix it in the mold. This simplifies the workflow, achieving the goal of accurately implanting electronic component patches into the mold. Simultaneously, it enhances the stability of the device during the implantation process, improves implantation efficiency, and enhances product quality.

[0004] The above-mentioned device has the following disadvantages: the above-mentioned patching equipment adopts a semi-manual and semi-mechanical mode. Before patching, it is necessary to manually apply glue to the surface of the sensor, which leads to low production efficiency. In addition, different sensor sizes require different molds. Therefore, we propose an auxiliary processing device for sensor patching operations. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an auxiliary processing device for sensor patching operations, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary processing device for sensor patching, comprising a work plate and a mold. The work plate has a sliding groove inside. Two fixed plates are fixedly installed at the bottom of the work plate. A mounting bracket is fixedly installed on one side of one of the fixed plates, and a motor is fixedly installed at the top of the mounting bracket. A lead screw is rotatably connected between the two fixed plates via a bearing. One end of the lead screw passes through one of the fixed plates and is fixedly connected to the output end of the motor. A movable block is slidably connected inside the sliding groove. The movable block is threadedly connected to the lead screw, and a mounting plate is fixedly installed at the top of the movable block. Two mounting screws are threadedly connected to both sides of the mounting plate. Two screw holes are opened on both sides of the mold, and the screw holes are threadedly connected to the mounting screws. The top of the mold has several sensor areas and patching areas. When dealing with sensors and patches of different sizes, the mold needs to be changed, and then the mounting screws and screw holes are used to mate the changes. This process allows the device to change the mold according to the size of the sensor, making the device more versatile.

[0007] Preferably, two first movable frames are fixedly installed at the top of the working plate. A first connecting block is slidably connected inside each of the two first movable frames. A first mounting frame is fixedly installed between the two first connecting blocks. First sliding rods are fixedly connected to the adjacent sides inside the first mounting frame. Five first sliders are slidably connected to the outer sides of each of the first sliding rods. A dispensing head is fixedly installed at the bottom of each of the five first sliders. A first adjusting screw is threaded onto one side of each of the five first sliders. A material box is fixedly installed at the top of the first mounting frame. A first hydraulic cylinder is fixedly installed at the top of the material box. The output end of the first hydraulic cylinder extends into the material box and is fixedly installed with a heating pressure plate. Five dispensing pipes are fixedly connected to the bottom of the material box. The other ends of the five dispensing pipes pass through the first mounting frame and are respectively connected to the outer sides of the five dispensing heads. The device is fixedly connected, with a second hydraulic cylinder fixedly mounted on the top of the working plate. The output end of the second hydraulic cylinder is fixedly connected to the bottom end of one of the first connecting blocks. A first limiting rod is fixedly mounted on the top of the working plate and is slidably connected to the inside of another first connecting block. A glue injection tube is fixedly connected to one side of the material box. When dispensing glue onto the surface of the sensor, it is only necessary to first adjust the distance between the two sensor areas on the mold according to the distance between them, and then adjust the distance between the first sliders using the first adjusting screw. Then, the first hydraulic cylinder can be used to push the heating plate, and the glue will be fed into the dispensing head through the glue supply tube. Finally, the second hydraulic cylinder is used to move the first mounting frame downward, thereby dispensing glue onto the sensor surface. This process makes the device more automated and increases production efficiency.

[0008] Preferably, two second movable frames are fixedly installed at the top of the work plate. Each of the two second movable frames has a second connecting block slidably connected inside. A second mounting frame is fixedly installed between the two second connecting blocks. Second sliding rods are fixedly installed on the adjacent sides inside the second mounting frames. Five second sliders are slidably connected to the outer sides of the second sliding rods. An electric suction plate is fixedly installed at the bottom of each of the five second sliders. A second adjusting screw is threaded onto one side of each of the five second sliders. A third hydraulic cylinder is fixedly installed at the top of the work plate. The output end of the third hydraulic cylinder is fixedly connected to the bottom of one of the second connecting blocks. A second limiting rod is fixedly installed at the top of the work plate. The second limiting rod is slidably connected to the interior of the other second connecting block. During patch application, the distance between the two patch areas on the mold is first determined, and then the distance between the second sliders is adjusted using the second adjusting screw. The third hydraulic cylinder first uses the electric suction plate to hold the patch, and then the patch is applied to the sensor after the adhesive has been applied. This process configuration improves the production efficiency of the device.

[0009] Preferably, handles are fixedly installed on both sides of the mold.

[0010] Preferably, a control panel is fixedly installed at the top of the work plate, and a support leg is fixedly installed at the bottom of the work plate.

[0011] Preferably, the motor, the first hydraulic cylinder, the heating plate, the second hydraulic cylinder, and the third hydraulic cylinder are all electrically connected to the control panel.

[0012] Preferably, the first hydraulic cylinder, the second hydraulic cylinder, and the third hydraulic cylinder are all composed of a hydraulic device and a sealing device.

[0013] This utility model provides an auxiliary processing device for sensor patching operations, which has the following beneficial effects:

[0014] 1. This auxiliary processing device for sensor patching, through the setting of the mounting plate and mold, can fix the mold to the mounting plate by using the cooperation of the mounting screws and screw holes. When dealing with sensors and patches of different sizes, only the new mold needs to be replaced. Furthermore, by adjusting the distance between the two sensor areas and the two patch areas on the mold, and then using the first and second adjusting screws respectively to adjust the distance between the two first sliders and the two second sliders, the applicability of this device is enhanced.

[0015] 2. This auxiliary processing device for sensor patching, through the setting of a dispensing head and an electric suction plate, and the setting of a second hydraulic cylinder and a third hydraulic cylinder, can use the dispensing head to dispense glue onto the sensor surface, then use the electric suction plate to pick up the patch, and then use the motor to move the mold. This process makes the device more automated, reduces manual intervention, and improves production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram from another perspective of the present invention;

[0018] Figure 3 This is a bottom view of the present invention;

[0019] Figure 4 This is a schematic diagram of the mounting plate of this utility model;

[0020] Figure 5 This is a schematic diagram of the interior of the material box of this utility model;

[0021] Figure 6 This is a schematic diagram of the mold for this utility model.

[0022] In the diagram: 1. Working plate; 101. Slide groove; 2. Moving block; 3. Mounting plate; 301. Mounting screw; 4. Fixing plate; 5. Lead screw; 6. Mounting bracket; 7. Motor; 8. First moving frame; 9. First limit rod; 10. First mounting frame; 1001. First connecting block; 11. First sliding rod; 12. First slider; 121. First adjusting screw; 13. Dispensing head; 14. Material box; 141. Glue delivery pipe; 142. Glue injection pipe; 15. 16. First hydraulic cylinder; 17. Heating pressure plate; 18. Second hydraulic cylinder; 19. Second moving frame; 20. Second limit rod; 21. Second mounting frame; 22. Second connecting block; 22. Second sliding rod; 23. Second adjusting screw; 24. Electric suction plate; 25. Third hydraulic cylinder; 26. Mold; 27. Screw hole; 28. Sensor area; 29. ​​Patch area; 20. Handle; 21. Support leg; 22. Control panel. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Please see Figures 1 to 6This utility model provides a technical solution: an auxiliary processing device for sensor patching, including a working plate 1 and a mold 25. The working plate 1 has a sliding groove 101 inside. Two fixing plates 4 are fixedly installed at the bottom of the working plate 1. A mounting bracket 6 is fixedly installed on one side of one of the fixing plates 4. A motor 7 is fixedly installed at the top of the mounting bracket 6. A lead screw 5 is rotatably connected between the two fixing plates 4 through a bearing. One end of the lead screw 5 passes through one of the fixing plates 4 and is fixedly connected to the output end of the motor 7. A moving block 2 is slidably connected inside the sliding groove 101. The moving block 2 is threadedly connected to the lead screw 5. A mounting plate 3 is fixedly installed at the top of the moving block 2. Two mounting screws 301 are threadedly connected to both sides of the mounting plate 3. Two screw holes 251 are opened on both sides of the mold 25. The screw holes 251 are threadedly connected to the mounting screws 301. Several sensor areas 26 and patching areas 27 are provided at the top of the mold 25.

[0025] like Figure 1 As shown, two first movable frames 8 are fixedly installed at the top of the working plate 1. A first connecting block 1001 is slidably connected inside each of the two first movable frames 8. A first mounting frame 10 is fixedly installed between the two first connecting blocks 1001. First sliding rods 11 are fixedly connected to the two adjacent sides inside the first mounting frame 10. Five first sliders 12 are slidably connected to the outer sides of each first sliding rod 11. The first sliders 12 are used to change the position of the dispensing head 13. Dispensing heads 13 are fixedly installed at the bottom of each of the five first sliders 12. The dispensing heads 13 are used to dispense adhesive onto the sensor. A first adjusting screw 121 is threaded onto one side of each of the five first sliders 12. The first adjusting screw 121 is used to fix the first slider 12 onto the first sliding rod 11. A material box 14 is fixedly installed at the top of the first mounting frame 10. The material box 14 is used to store adhesive. A first hydraulic cylinder 15 is fixedly installed at the top of the material box 14. The first hydraulic cylinder 15 is used to push the heating plate 16. The output end of the pressure cylinder 15 extends into the material box 14 and is fixedly installed with a heating pressure plate 16. The heating pressure plate 16 is used to squeeze the glue and prevent the glue inside the material box 14 from solidifying. Five glue delivery pipes 141 are fixedly connected to the bottom of the material box 14. The glue delivery pipes 141 are used to deliver glue. The other ends of the five glue delivery pipes 141 pass through the first mounting frame 10 and are fixedly connected to the outside of the five dispensing heads 13 respectively. A second hydraulic cylinder 17 is fixedly installed at the top of the working plate 1. The second hydraulic cylinder 17 is used to move the first mounting frame 10. The output end of the second hydraulic cylinder 17 is fixedly connected to the bottom of one of the first connecting blocks 1001. A first limiting rod 9 is fixedly installed at the top of the working plate 1. The first limiting rod 9 is used to make the first mounting frame 10 more stable when it moves. The first limiting rod 9 is slidably connected to the inside of another first connecting block 1001. A glue injection pipe 142 is fixedly connected to one side of the material box 14. The glue injection pipe 142 is used to inject glue into the material box 14.

[0026] like Figure 2As shown, two second movable frames 18 are fixedly installed at the top of the work plate 1. A second connecting block 2001 is slidably connected inside each of the two second movable frames 18. A second mounting frame 20 is fixedly installed between the two second connecting blocks 2001. Two sliding rods 21 are fixedly installed on the adjacent sides inside the second mounting frame 20. Five second sliders 22 are slidably connected to the outer sides of the second sliding rods 21. The second sliders 22 are used to change the position of the electric adsorption plate 23. An electric adsorption plate 23 is fixedly installed at the bottom of each of the five second sliders 22. The electric adsorption plate 23 is used to adsorb the patch. Each side of the slider 22 is threaded with a second adjusting screw 221. The second adjusting screw 221 is used to fix the second slider 22 to the second slide rod 21. A third hydraulic cylinder 24 is fixedly installed at the top of the working plate 1. The third hydraulic cylinder 24 is used to move the first mounting frame 10. The output end of the third hydraulic cylinder 24 is fixedly connected to the bottom end of one of the second connecting blocks 2001. A second limiting rod 19 is fixedly installed at the top of the working plate 1. The second limiting rod 19 is used to make the movement of the second mounting frame 20 more stable. The second limiting rod 19 is slidably connected to the other second connecting block 2001.

[0027] like Figure 1 As shown, handles 28 are fixedly installed on both sides of the mold 25. The handles 28 are used to facilitate the replacement of the mold 25.

[0028] like Figure 2 As shown, a control panel 30 is fixedly installed at the top of the work plate 1. The control panel 30 is used to control this device. A support leg 29 is fixedly installed at the bottom of the work plate 1. The support leg 29 is used to support this device.

[0029] like Figure 1 As shown, the motor 7, the first hydraulic cylinder 15, the heating plate 16, the second hydraulic cylinder 17, and the third hydraulic cylinder 24 are all electrically connected to the control panel 30.

[0030] In summary, this auxiliary processing device for sensor patching involves first powering on the device, then selecting the appropriate mold 25 based on the sensor size. The mold 25 is then placed on the mounting plate 3, and the mold 25 is secured to the mounting plate 3 using the engagement of the mounting screws 301 and screw holes 251. To replace the mold 25, simply unscrew the mounting screws 301.

[0031] Then, by adjusting the distance between the two sensor areas 26 and the two patch areas 27 on the mold 25, and using the first adjusting screw 121 and the second adjusting screw 221 to adjust the distance between the two first sliders 12 and the two second sliders 22, an appropriate amount of glue is injected into the material box 14 through the glue injection tube 142. Then, the operator places the sensor and patch in the sensor area 26 and patch area 27 respectively beforehand, and then the patch placement work can begin.

[0032] First, the motor 7 is started, driving the lead screw 5 to rotate. This causes the moving block 2 to move inside the slide 101, thus moving the mold 25. When the sensor area 26 is at the bottom of the dispensing head 13, the second hydraulic cylinder 17 moves the first mounting frame 10 downwards. Then, the control panel 30 controls the first hydraulic cylinder 15 to push the heating plate 16 downwards. The heating plate 16 prevents the glue inside the material box 14 from solidifying, allowing the glue to be fed into the dispensing head 13 through the glue delivery pipe 141, thus applying the glue to the sensor surface. Simultaneously, the third hydraulic cylinder 24 moves the second mounting frame 20 downwards, and the electric suction plate 23 picks up the patch in the patch area 27. Then, the motor 7 drives the lead screw 5 to rotate again, moving the moving block 2. This moves the mold 25. When the sensor area 26 after dispensing is at the bottom of the electric suction plate 13, the mold 25 moves downwards. When the suction plate 23 is below, the third hydraulic cylinder 24 moves downward again, pressing the patch on the electric suction plate 23 onto the adhesive-coated sensor. Then, the electric suction plate 23 is released to remove the patch, thus completing the patching process. The patching process is repeated as described above. After the sensor patching on the mold 25 is completed, the operator removes the patched sensor and then places the sensor and patch into the sensor area 26 and patching area 27 respectively. The patching process continues. Note that during patching, the torque of the motor 7 is pre-set so that the mold 25 moves forward one unit at a time. The distance of one unit is referenced to the distance between the two sensor areas 26 and patching area 27. The above is the working principle of this utility model. The control between its electrical structures can be achieved by programming an existing PLC control system, and the control program can be easily obtained based on existing technology.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An auxiliary processing device for sensor patching, comprising a work plate (1) and a mold (25), characterized in that: The working plate (1) has a sliding groove (101) inside. Two fixed plates (4) are fixedly installed at the bottom of the working plate (1). One of the fixed plates (4) has a mounting bracket (6) fixedly installed on one side. A motor (7) is fixedly installed at the top of the mounting bracket (6). A lead screw (5) is rotatably connected between the two fixed plates (4) through a bearing. One end of the lead screw (5) passes through one of the fixed plates (4) and is fixedly connected to the output end of the motor (7). A moving block (2) is slidably connected inside the sliding groove (101). The moving block (2) is threadedly connected to the lead screw (5). A mounting plate (3) is fixedly installed at the top of the moving block (2). Two mounting screws (301) are threadedly connected to both sides of the mounting plate (3). Two screw holes (251) are opened on both sides of the mold (25). The screw holes (251) are threadedly connected to the mounting screws (301). Several sensor areas (26) and patch areas (27) are provided at the top of the mold (25).

2. The auxiliary processing device for sensor patching according to claim 1, characterized in that: Two first movable frames (8) are fixedly installed at the top of the working plate (1). A first connecting block (1001) is slidably connected inside each of the two first movable frames (8). A first mounting frame (10) is fixedly installed between the two first connecting blocks (1001). A first sliding rod (11) is fixedly connected to the two sides of the first mounting frame (10) that are close to each other. Five first sliders (12) are slidably connected to the outside of each of the first sliding rods (11). A dotted head (13) is fixedly installed at the bottom of each of the five first sliders (12). A first adjusting screw (121) is threadedly connected to one side of each of the five first sliders (12). A material box (14) is fixedly installed at the top of the first mounting frame (10). A first hydraulic cylinder is fixedly installed at the top of the material box (14). 15), the output end of the first hydraulic cylinder (15) extends into the material box (14) and is fixedly installed with a heating pressure plate (16). The bottom end of the material box (14) is fixedly connected with five glue delivery pipes (141). The other end of each of the five glue delivery pipes (141) passes through the first mounting frame (10) and is fixedly connected to the outside of the five glue dispensing heads (13). The top end of the working plate (1) is fixedly installed with a second hydraulic cylinder (17). The output end of the second hydraulic cylinder (17) is fixedly connected to the bottom end of one of the first connecting blocks (1001). The top end of the working plate (1) is fixedly installed with a first limiting rod (9). The first limiting rod (9) is slidably connected to the inside of another first connecting block (1001). The side of the material box (14) is fixedly connected with a glue injection pipe (142).

3. The auxiliary processing device for sensor patching according to claim 1, characterized in that: Two second movable frames (18) are fixedly installed at the top of the working plate (1). A second connecting block (2001) is slidably connected inside each of the two second movable frames (18). A second mounting frame (20) is fixedly installed between the two second connecting blocks (2001). A second sliding rod (21) is fixedly installed on both sides of the second mounting frame (20) that are close to each other. Five second sliders (22) are slidably connected to the outside of the second sliding rods (21). An electric suction plate (23) is fixedly installed at the bottom of each of the five second sliders (22). A second adjusting screw (221) is threadedly connected to one side of each of the five second sliders (22). A third hydraulic cylinder (24) is fixedly installed at the top of the working plate (1). The output end of the third hydraulic cylinder (24) is fixedly connected to the bottom end of one of the second connecting blocks (2001). A second limiting rod (19) is fixedly installed at the top of the working plate (1). The second limiting rod (19) is slidably connected to the inside of another second connecting block (2001).

4. The auxiliary processing device for sensor patching according to claim 1, characterized in that: Handles (28) are fixedly installed on both sides of the mold (25).

5. The auxiliary processing device for sensor patching according to claim 1, characterized in that: A control panel (30) is fixedly installed at the top of the work plate (1), and a support leg (29) is fixedly installed at the bottom of the work plate (1).

6. The auxiliary processing device for sensor patching according to claim 1, characterized in that: The motor (7), the first hydraulic cylinder (15), the heating plate (16), the second hydraulic cylinder (17) and the third hydraulic cylinder (24) are all electrically connected to the control panel (30).

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