Integrally-formed sunscreen cap
The sun hat, designed with a multi-layer material integrated molding process, solves the problems of low production efficiency and poor breathability, achieving efficient production and comfortable wear, preventing sweat dripping, and improving the effectiveness of the sun hat.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG KUQU NETWORK TECH CO LTD
- Filing Date
- 2025-07-11
- Publication Date
- 2026-05-19
AI Technical Summary
The current production process for sun hats is cumbersome and inefficient. Furthermore, one-piece molded sun hats have poor breathability, leading to stuffiness and sweating, which affects wearing comfort.
Featuring a multi-layered, one-piece molded design, including the brim, crown, and visor, the brim and crown have breathable mesh on the inside, and the crown has sweat-wicking channels on the inside. The inner layer uses skin-friendly lining fabric and soft inner sponge to improve breathability and sweat absorption.
It improves the production efficiency and wearing comfort of sun hats, enhances breathability, prevents sweat from dripping into the eyes and affecting vision, and improves the user experience of sun hats.
Smart Images

Figure CN224250809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sun protection hat technology, specifically to a one-piece molded sun protection hat. Background Technology
[0002] Sun hats are an essential piece of equipment for sun protection in summer. They are usually made of fabrics with a certain degree of sun protection and come in many styles, including fisherman's hats, felt hats, and berets. Sun hats can effectively protect the wearer's head and neck from ultraviolet rays and are very popular among young people.
[0003] Currently, sun hats generally consist of a fabric, a brim, and a lining. During processing, the fabric is first molded, then the brim is placed on the molded fabric, then the lining is placed on the brim, and finally, it is molded again. The production process is cumbersome and inefficient. There are also one-piece molded sun hats, but the fabric used to make sun hats mainly achieves a certain sun protection effect by coating its surface with a sun-protective coating or increasing the weave density. However, coating the sun-protective fabric with a sun-protective coating or increasing the weave density reduces its breathability, making the sun hat less breathable when worn, resulting in a stuffy feeling and easy sweating, which affects the wearing comfort of the sun hat.
[0004] Therefore, it is particularly important to design a one-piece molded sun hat to solve the above-mentioned defects. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model designs an integrated sun hat. This sun hat aims to solve the technical problems of cumbersome and inefficient production processes for ordinary sun hats under existing technologies, as well as the poor breathability of existing integrated sun hats, which can cause stuffiness and sweating, thus affecting wearing comfort.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An integrated sun hat includes a brim, a crown, and a girth. The brim, crown, and girth are integrally molded from multiple layers of materials. The surface of the brim is provided with multiple sets of air guide channels. The inner sides of the brim and crown are provided with multiple sets of breathable mesh holes. The center of the inner side of the crown is provided with a sweat guide channel.
[0008] The multi-layered material, from bottom to top, includes an inner skin-friendly lining, a soft inner sponge, a hot melt adhesive film, an outer sun-protective fabric, and a rigid support piece. The inner skin-friendly lining is located on the inside of the brim and the top of the hat. The entire hat band is made of the inner skin-friendly lining. The soft inner sponge covers the inner skin-friendly lining on the inside of the brim and the top of the hat. The hot melt adhesive film is located in the seam area between the brim and the top of the hat. The rigid support piece is located at the edge of the brim and between the outer sun-protective fabric and the hot melt adhesive film.
[0009] As a preferred embodiment of this utility model, the brim and the top of the hat adopt a streamlined air-guiding design, and a wave-shaped shaping groove is provided at the front end of the brim.
[0010] As a preferred embodiment of this utility model, two sets of hot melt adhesive connection points are provided at the connection points between the top of the hat and both ends of the hat circumference.
[0011] As a preferred embodiment of this utility model, the hat band is composed of a connecting strap and an adjusting strap, which are respectively fixedly connected to both ends of the hat top.
[0012] As a preferred embodiment of this utility model, a metal adjusting buckle is fixedly connected to one end of the connecting belt near the adjusting belt, and the adjusting belt passes through the inside of the metal adjusting buckle.
[0013] As a preferred embodiment of this utility model, the connection points of the connecting strap and the adjusting strap with the top of the hat are all fixedly connected with elastic fixing ear loops, and elastic buckles are installed on the outer side of the elastic fixing ear loops.
[0014] As a preferred embodiment of this utility model, the elastic cord buckle includes a movable sleeve sleeved on the outside of the elastic fixing ear cord, a fixed button slidably connected to the inner side of the movable sleeve, a spring fixedly connected between the fixed button and the movable sleeve, and a tightening hole opened inside the movable sleeve and the fixed button, with the elastic fixing ear cord passing through the inner side of the tightening hole.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] In this invention, the sun hat features a multi-layered design with integrated brim, crown, and circumference, breathable mesh, and sweat-wicking channels. The brim, crown, and circumference are integrally molded from multiple layers of materials, facilitating production and improving efficiency while reducing costs. The inner skin-friendly lining ensures comfort, while multiple breathable mesh openings on the inner lining of the brim and crown significantly enhance breathability. Combined with the soft inner sponge lining, this absorbs sweat and promotes ventilation. Furthermore, the sweat-wicking channels, located on the forehead, guide sweat to both sides and absorb it with the soft sponge lining, preventing sweat from dripping onto the eyes and obstructing vision. This significantly improves the comfort of wearing the sun hat. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0018] Figure 2 This is a front view of the overall structure of this utility model;
[0019] Figure 3This is a rear view of the overall structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the multilayer material of this utility model;
[0021] Figure 5 This is a schematic diagram of the elastic cord buckle structure of this utility model.
[0022] In the diagram: 1. Brim; 101. Wave-shaped shaping groove; 2. Hat top; 201. Hot melt adhesive connection point; 3. Hat circumference; 301. Connecting strap; 302. Adjustment strap; 303. Metal adjustment buckle; 304. Elastic ear loops; 305. Elastic cord buckle; 306. Slip-on sleeve; 307. Fixed button; 308. Spring; 309. Sealing hole; 4. Multi-layer materials; 401. Inner skin-friendly lining fabric; 402. Soft inner sponge lining; 403. Hot melt adhesive film; 404. Outer sun-protective fabric; 405. Rigid support piece; 5. Air duct; 6. Breathable mesh; 7. Sweat wicking channel. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Example: Please refer to Figures 1-5 This utility model provides a technical solution:
[0025] The one-piece molded sun hat includes a brim 1, a crown 2, and a rim 3. The brim 1, crown 2, and rim 3 are made of multi-layer materials 4 and molded in one piece. The surface of the brim 1 is provided with multiple sets of air guide channels 5. The inner sides of the brim 1 and crown 2 are provided with multiple sets of breathable mesh holes 6. The middle of the inner side of the crown 2 is provided with a sweat guide channel 7.
[0026] First, in this implementation, the specific structure of the multilayer material 4 is as follows:
[0027] The multi-layered material 4, from bottom to top, includes an inner skin-friendly lining fabric 401, a soft inner lining sponge 402, a hot melt adhesive film 403, an outer sun-protective fabric 404, and a rigid support piece 405. The inner skin-friendly lining fabric 401 is located on the inside of the brim 1 and the top 2. The entire hat circumference 3 is made of the inner skin-friendly lining fabric 401. The soft inner lining sponge 402 covers the inner skin-friendly lining fabric 401 on the inside of the brim 1 and the top 2. The hot melt adhesive film 403 is located in the seam area between the brim 1 and the top 2. The rigid support piece 405 is located at the edge of the brim 1 and between the outer sun-protective fabric 404 and the hot melt adhesive film 403. The brim 1, the top 2, and the hat circumference 3 are integrally molded using the multi-layered material 4, making... The ease of production of sun hats not only improves production efficiency but also reduces costs. The inner skin-friendly lining 401 ensures comfort when wearing the sun hat. At the same time, multiple sets of breathable mesh holes 6 are opened on the inner skin-friendly lining 401 on the inside of the brim 1 and the top 2 of the hat, which greatly improves the breathability of the sun hat. Combined with the soft inner sponge 402 inside the sun hat, it enhances the sweat absorption and breathability. Moreover, when the sun hat is worn, the sweat channel 7 is located at the forehead, which guides the sweat to both ends and absorbs it with the soft inner sponge 402, preventing sweat from dripping from the forehead to the eyes and affecting vision, thus greatly improving the wearing comfort of the sun hat.
[0028] Furthermore, the brim 1 and the top 2 adopt a streamlined air-guiding design. Combined with the multiple sets of air-guiding grooves 5 on the surface of the brim 1, they can guide the airflow and provide sufficient downforce, thereby greatly reducing the risk of the sun hat being blown over. The front end of the brim 1 is provided with a wave-shaped groove 101. After the sun hat is worn, the wave-shaped groove 101 at the front end of the brim 1 allows the two ends to spread out, making the field of vision in the middle and on both sides more open.
[0029] Then, two sets of hot melt adhesive connection points 201 are provided at the connection points of the top of the hat 2 and the two ends of the hat circumference 3. The two ends of the hat circumference 3 are placed at the hot melt adhesive connection points 201 to achieve an integral molding connection.
[0030] Furthermore, the hat circumference 3 is composed of a connecting strap 301 and an adjusting strap 302. The connecting strap 301 and the adjusting strap 302 are respectively fixedly connected to both ends of the hat top 2. A metal adjusting buckle 303 is fixedly connected to the end of the connecting strap 301 near the adjusting strap 302. The adjusting strap 302 is inserted into the inside of the metal adjusting buckle 303. After the adjusting strap 302 is inserted into the inside of the metal adjusting buckle 303, the length of the hat circumference 3 can be adjusted by adjusting its insertion length, thereby facilitating adjustment according to head circumference and improving applicability.
[0031] Secondly, elastic ear loops 304 are fixedly connected to the connection points of the connecting strap 301 and the adjusting strap 302 with the top of the hat 2. An elastic buckle 305 is installed on the outside of the elastic ear loop 304. The elastic buckle 305 can be used to adjust the tightness of the elastic ear loop 304. Putting the elastic ear loop 304 on the outside of the ears can improve the stability of the sun hat after wearing it. At the same time, when the sun hat is not in use, it can be rolled up and tied with the elastic ear loop 304 for fixation, so as to facilitate carrying.
[0032] Finally, the elastic cord buckle 305 includes a movable sleeve 306 sleeved on the outside of the elastic fixing ear cord 304. A fixing button 307 is slidably connected to the inside of the movable sleeve 306. A spring 308 is fixedly connected between the fixing button 307 and the movable sleeve 306. Both the movable sleeve 306 and the fixing button 307 have a fastening hole 309 inside. The elastic fixing ear cord 304 passes through the inside of the fastening hole 309. Under the action of the spring 308, the fixing button 307 on the inside of the movable sleeve 306 is pushed outward, so that the elastic fixing ear cord 304 is locked inside the fastening hole 309 for fixation. When adjusting the tightness of the elastic fixing ear cord 304, pressing the fixing button 307 can release the fixation, so that the movable sleeve 306 can slide to adjust the tightness of the elastic fixing ear cord 304.
[0033] In this embodiment, the specific implementation scenario is as follows: the brim 1, crown 2, and circumference 3 are integrally molded from multiple layers of material 4, making the sun hat easy to produce, thereby improving production efficiency and reducing costs. The inner skin-friendly lining 401 is a skin-friendly material that ensures the comfort of wearing the sun hat. Simultaneously, multiple sets of breathable mesh holes 6 are opened on the inner skin-friendly lining 401 on the inside of the brim 1 and crown 2, greatly improving the breathability of the sun hat. Combined with the soft inner sponge 402 inside the sun hat, it achieves a sweat-absorbing and breathable effect. Furthermore, the sun hat... The sweat-wicking groove 7 is located on the forehead, guiding sweat to both ends and absorbing it with the soft inner sponge 402. This prevents sweat from dripping from the forehead onto the eyes and affecting vision. The entire operation is simple and convenient. Compared with existing sun hats, this utility model adopts a one-piece molding design, which makes the sun hat easier to produce. This not only improves production efficiency but also reduces costs. At the same time, it improves the sweat absorption and breathability, preventing sweat from dripping from the forehead onto the eyes and affecting vision, thus greatly improving the wearing comfort of the sun hat.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A one-piece molded sun hat, comprising a brim (1), a crown (2), and a visor (3), characterized in that: The brim (1), top (2) and circumference (3) are integrally formed from multi-layer materials (4). The surface of the brim (1) is provided with multiple sets of air guide grooves (5). The inner sides of the brim (1) and top (2) are provided with multiple sets of breathable mesh holes (6). The middle of the inner side of the top (2) is provided with a sweat guide groove (7). The multi-layer material (4) includes, from bottom to top, an inner skin-friendly lining fabric (401), a soft inner lining sponge (402), a hot melt adhesive film (403), an outer sun protection fabric (404), and a rigid support piece (405). The inner skin-friendly lining fabric (401) is located on the inside of the brim (1) and the top of the hat (2). The entire hat band (3) is made of the inner skin-friendly lining fabric (401). The soft inner lining sponge (402) covers the inner skin-friendly lining fabric (401) on the inside of the brim (1) and the top of the hat (2). The hot melt adhesive film (403) is located in the stitching area between the brim (1) and the top of the hat (2). The rigid support piece (405) is located at the edge of the brim (1) and between the outer sun protection fabric (404) and the hot melt adhesive film (403).
2. The one-piece molded sun hat according to claim 1, characterized in that: The brim (1) and the top (2) of the hat adopt a streamlined air-guiding design, and the front end of the brim (1) is provided with a wave-shaped shaping groove (101).
3. The one-piece molded sun hat according to claim 1, characterized in that: Two sets of hot melt adhesive connection points (201) are provided at the connection points of the top of the hat (2) and the two ends of the hat circumference (3).
4. The one-piece molded sun hat according to claim 1, characterized in that: The cap band (3) consists of a connecting strap (301) and an adjusting strap (302), which are fixedly connected to both ends of the cap top (2).
5. The one-piece molded sun hat according to claim 4, characterized in that: A metal adjusting buckle (303) is fixedly connected to one end of the connecting band (301) near the adjusting band (302), and the adjusting band (302) passes through the inside of the metal adjusting buckle (303).
6. The one-piece molded sun hat according to claim 4, characterized in that: The connecting strap (301) and the adjusting strap (302) are both fixedly connected to the top of the cap (2) with elastic fixing ear loops (304), and elastic buckles (305) are installed on the outside of the elastic fixing ear loops (304).
7. The one-piece molded sun hat according to claim 6, characterized in that: The elastic cord buckle (305) includes a movable sleeve (306) sleeved on the outside of the elastic fixing ear cord (304). A fixing button (307) is slidably connected to the inside of the movable sleeve (306). A spring (308) is fixedly connected between the fixing button (307) and the movable sleeve (306). Both the movable sleeve (306) and the fixing button (307) have a fastening hole (309) inside. The elastic fixing ear cord (304) passes through the inside of the fastening hole (309).