Dustproof spraying device for stockpiling

By designing a dust suppression spray device for stacking materials, and using camera monitoring and rotating seats to adjust the position of the spray heads, the problems of inaccurate water spraying and low efficiency of stacking machines have been solved, achieving precise water spraying and efficient dust suppression, and reducing water waste.

CN224252440UActive Publication Date: 2026-05-19HUNAN HUADIAN PINGJIANG POWER GENERATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUNAN HUADIAN PINGJIANG POWER GENERATION CO LTD
Filing Date
2025-07-02
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing dust suppression method for stacker cranes is complicated to operate, imprecise, inefficient, and wastes a lot of water resources, and cannot be sprayed in a timely manner.

Method used

A dust suppression spraying device for material stacking was designed, which includes a water storage tank, a filter suction head, a water pump, a soft water pipe, a camera, and various spray heads. The camera monitors the water spraying points, and the rotating seat adjusts the position of the spray heads to achieve precise spraying.

Benefits of technology

It improved the accuracy and efficiency of water spraying for dust suppression on the stacker, reduced water waste, and increased work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224252440U_ABST
Patent Text Reader

Abstract

A dust-proof spraying device for stockpiling comprises a water storage tank, a filtering water suction head is arranged at the bottom of the water storage tank, one end of the filtering water suction head is connected with a water suction pump, the top end of a connecting pipe is connected with a water hose, a transportation control vehicle is arranged on the side face of the water storage tank, and the top face of a supporting frame is connected with a cantilever frame. And a stacking water fetching mechanism is arranged on the bottom surface of the cantilever frame. Through the arrangement of the water suction pump, the inclined spraying head and the straight spraying head, in the using process, one end of the water hose is connected to the conveying water pipe, the filtering water suction head filters water in a pool, the water pumped by the water suction pump flows into the conveying water pipe through the water hose, and the camera monitors a water pumping point and adjusts the position of the water pumping point; the inclined spray head and the straight spray head are arranged at the position of the water outlet, and meanwhile, the angle of the rotating seat is rotated, so that the spray range can be expanded, and the dust suppression efficiency of the storage yard is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical conveying technology, specifically a material stacking dust suppression spraying device. Background Technology

[0002] In domestic and international ports, material storage and transshipment generally take the form of open-air storage yards, and stacker cranes are important storage yard operation equipment. Their main function is to stack goods unloaded by unloaders onto the storage yard, facilitating material handling by reclaimers. Stacker cranes are efficient and continuously operating equipment for handling bulk materials. With economic development, the country's environmental protection requirements for coal ports are increasingly stringent, and stacker cranes must also ensure the proper functioning of dust suppression systems during operation.

[0003] Current dust suppression methods require water trucks to transport water to the water spraying point, which takes a long time to travel back and forth to the material pile, making it difficult to spray in a timely manner. The operation is also relatively complicated, and the spraying position is not precise, making it difficult to ensure that the spray is accurately positioned above the water spraying point, which easily leads to water waste and low work efficiency. Therefore, we have provided a material pile dust suppression spraying device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to improve the above-mentioned technical problems and provide a dust suppression spray device for material stacking.

[0005] The above objectives are achieved through the following scheme:

[0006] A dust suppression spraying device for stockpiling materials includes a water storage tank and a water spraying mechanism. A filter suction head is installed at the bottom of the water storage tank, and a water pump is connected to one end of the filter suction head. A connecting pipe is installed at the top of the water pump, and a flexible water pipe is connected to the top of the connecting pipe. A transport control vehicle is installed on the side of the water storage tank, and a support frame is installed on the top of the transport control vehicle. A cantilever frame is connected to the top of the support frame, and a conveying channel is installed inside the cantilever frame. The water spraying mechanism is installed on the bottom of the cantilever frame, and includes a connecting rod, a water conveying pipe, a rotating seat, a water outlet, a camera, an angled spray head, and a direct spray head. The connecting rod is connected to the bottom of the cantilever frame, and the water conveying pipe is connected to the top of the connecting rod. A rotating seat is provided at the lower end of the water conveying pipe.

[0007] In the aforementioned dust suppression spraying device for stockpiling materials, the filter suction head and the water pump are connected by a threaded connection, and the connecting pipe and the soft water pipe are connected by a groove connection.

[0008] The aforementioned dust suppression spraying device for stockpiling materials has a support frame connected to the transport control vehicle by screws, and the cantilever frame forms a rotating structure with the transport control vehicle through the support frame.

[0009] The aforementioned dust suppression spraying device for stockpiling materials has a conveying channel that runs through the cantilever frame, and the conveying channel and the cantilever frame are connected by welding.

[0010] The aforementioned dust suppression spraying device for material stacking has a welded connection between the connecting rod and the cantilever frame. The connecting rod is evenly spaced at the bottom of the cantilever frame, and the water delivery pipe passes through the connecting rod.

[0011] The aforementioned dust suppression spraying device for stockpiling materials includes a water outlet that forms a rotating structure with a rotating seat and a water delivery pipe; the inclined spray head and the water outlet are connected by a thread; and the straight spray head and the water outlet are also connected by a thread.

[0012] In the aforementioned dust suppression spraying device for material stacking, the camera and the water outlet are connected by a slot, and the camera and the water outlet are tightly fitted together. Beneficial effects

[0013] 1. This utility model, through the setting of a water pump, inclined spray head and direct spray head, allows for the following operation: during use, a connecting rod fixes the water delivery pipe, one end of a soft water pipe is connected to the water delivery pipe, the water in the pool is filtered by a filter suction head, and the water pumped by the water pump flows into the water delivery pipe through the soft water pipe. A camera monitors the water spraying point and adjusts its position so that the water outlet is aligned directly above the water spraying point. The water outlet has both inclined and direct spray heads. At the same time, the rotation angle of the rotating seat can expand the spraying range, thereby improving the efficiency of dust suppression in the stockpile. Attached Figure Description

[0014] Figure 1 This is a side view of the external structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the pumping structure;

[0016] Figure 3 This is a schematic diagram of the bottom structure of the cantilever frame;

[0017] Figure 4 This is a schematic diagram of a water conveyance and spraying structure;

[0018] In the diagram: 1. Water storage tank; 2. Filter suction head; 3. Water pump; 4. Connecting pipe; 5. Soft water pipe; 6. Transport control vehicle; 7. Support frame; 8. Cantilever frame; 9. Conveying channel; 10. Material stacking and water spraying mechanism; 11. Connecting rod; 12. Water conveying pipe; 13. Rotating seat; 14. Water outlet; 15. Camera; 16. Angled spray head; 17. Direct spray head. Detailed Implementation

[0019] like Figures 1-4As shown, this utility model provides the following technical solution: a dust suppression spraying device for stockpiling materials, including a water storage tank 1 and a water spraying mechanism 10 for stockpiling materials. A filter suction head 2 is provided at the bottom of the water storage tank 1. One end of the filter suction head 2 is connected to a water pump 3. A connecting pipe 4 is provided at the top of the water pump 3. A soft water pipe 5 is connected at the top of the connecting pipe 4. A transport control vehicle 6 is provided on the side of the water storage tank 1. A support frame 7 is provided on the top surface of the transport control vehicle 6. A cantilever frame 8 is connected to the top surface of the support frame 7. A conveying channel 9 is provided inside the cantilever frame 8. A water spraying mechanism 10 for stockpiling materials is provided on the bottom surface of the cantilever frame 8. The water spraying mechanism 10 for stockpiling materials includes a connecting rod 11, a water conveying pipe 12, a rotating seat 13, a water outlet 14, a camera 15, an inclined spray head 16, and a direct spray head 17. A connecting rod 11 is connected to the bottom of the cantilever frame 8. A water conveying pipe 12 is connected to the top surface of the connecting rod 11. A rotating seat 13 is provided at the lower end of the water conveying pipe 12.

[0020] The filter suction head 2 and the water pump 3 are connected by a thread, and the connecting pipe 4 and the soft water pipe 5 are connected by a groove. With the filter suction head 2 and the water pump 3 set up, during use, the filter suction head 2 and the water pump 3 are placed at the bottom of the water storage tank 1, the water pump 3 works, and the filter suction head 2 filters and transports the water in the tank.

[0021] The support frame 7 and the transport control vehicle 6 are connected by screws. The cantilever frame 8 forms a rotating structure with the support frame 7 and the transport control vehicle 6. With the support frame 7 in place, the transport control vehicle 6 controls the support frame 7 to rotate, which can adjust the height of the discharge port of the conveying channel 9.

[0022] The conveying channel 9 runs through the cantilever frame 8, and the conveying channel 9 and the cantilever frame 8 are connected by welding. Through the setting of the conveying channel 9, the goods unloaded by the unloader are stacked on the yard during use.

[0023] The connecting rod 11 is welded to the cantilever frame 8. The connecting rod 11 is set at equal intervals at the bottom of the cantilever frame 8. The water delivery pipe 12 passes through the connecting rod 11. Through the setting of the water delivery pipe 12, the connecting rod 11 fixes the water delivery pipe 12 during use. The water pumped by the water pump 3 flows into the water delivery pipe 12 through the soft water pipe 5.

[0024] The water outlet 14 forms a rotating structure with the water delivery pipe 12 via the rotating seat 13. The inclined spray head 16 is threadedly connected to the water outlet 14, and the straight spray head 17 is threadedly connected to the water outlet 14. With the setting of the inclined spray head 16 and the straight spray head 17, during use, the water outlet 14 is equipped with both the inclined spray head 16 and the straight spray head 17. At the same time, the rotating seat 13 can rotate to expand the spray range and improve the efficiency of dust suppression in the stockpile.

[0025] The camera 15 and the water outlet 14 are connected by a slot, and the camera 15 and the water outlet 14 fit tightly together. Through the setting of the camera 15, during use, the camera 15 monitors the water injection point and adjusts its position so that the water outlet 14 is aligned directly above the water injection point.

[0026] Working principle: During use, the filter suction head 2 and the water pump 3 are placed at the bottom of the water storage tank 1. The water pump 3 works, and the filter suction head 2 filters the water in the tank and conveys it. The transport control vehicle 6 controls the rotation angle of the support frame 7, which can adjust the discharge port of the conveying channel 9 and the height of the spray. The conveying channel 9 stacks the goods unloaded by the unloader onto the stockyard. The connecting rod 11 fixes the conveying water pipe 12, and one end of the soft water pipe 5 is connected to the conveying water pipe 12. The water pumped by the water pump 3 flows into the conveying water pipe 12 through the soft water pipe 5. The camera 15 monitors the water spraying point and adjusts its position so that the water outlet 14 is aligned directly above the water spraying point. The water outlet 14 has an angled spray head 16 and a straight spray head 17. At the same time, the rotating seat 13 rotates to expand the spraying range and improve the efficiency of dust suppression in the stockyard. This completes the use of a material stockpiling dust prevention spraying device.

Claims

1. A dust suppression spraying device for stockpiled materials, comprising a water storage tank and a water spraying mechanism for stockpiled materials, characterized in that: The bottom of the water storage tank is equipped with a filter suction head, one end of which is connected to a water pump. The top of the water pump is equipped with a connecting pipe, and the top of the connecting pipe is connected to a soft water pipe. A transport control vehicle is installed on the side of the water storage tank. A support frame is installed on the top of the transport control vehicle. A cantilever frame is connected to the top of the support frame. A conveying channel is installed inside the cantilever frame. A material stacking and water spraying mechanism is installed on the bottom of the cantilever frame. The material stacking and water spraying mechanism includes a connecting rod, a water conveying pipe, a rotating seat, a water outlet, a camera, an angled spray head, and a direct spray head. The bottom of the cantilever frame is connected to a connecting rod, and the top of the connecting rod is connected to a water conveying pipe. A rotating seat is provided at the lower end of the water conveying pipe.

2. The dust suppression spraying device for stockpiling materials according to claim 1, characterized in that: The filter suction head and the water pump are connected by a thread, and the connecting pipe and the soft water pipe are connected by a groove.

3. The dust suppression spraying device for stockpiling materials according to claim 2, characterized in that: The support frame and the transport control vehicle are connected by screws, and the cantilever frame forms a rotating structure with the transport control vehicle through the support frame.

4. The dust suppression spraying device for stockpiling materials according to claim 3, characterized in that: The conveying channel runs through the cantilever frame, and the conveying channel and the cantilever frame are connected by welding.

5. A dust suppression spraying device for stockpiling materials according to claim 4, characterized in that: The connecting rods are welded to the cantilever frame, and the connecting rods are evenly spaced at the bottom of the cantilever frame. The water delivery pipe passes through the connecting rods.

6. The dust suppression spraying device for stockpiling materials according to claim 5, characterized in that: The water outlet is connected to the water delivery pipe via a rotating seat to form a rotating structure. The inclined spray head and the water outlet are connected by a thread, and the straight spray head and the water outlet are connected by a thread.

7. A dust suppression spraying device for stockpiling materials according to claim 6, characterized in that: The camera and the water outlet are connected by a slot, and the camera and the water outlet fit tightly together.