Dried fruit crushing, granulating and forming device
The fruit granulation and forming device, which uses a limiting ring, scraper one, and scraper two working in concert, solves the problem of uneven fruit granules, achieves uniform forming of fruit granules and efficient discharge, and improves product quality and operational safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN BAIGUOYUAN ECOLOGICAL AGRI CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-19
AI Technical Summary
Existing dried fruit granulation equipment cannot achieve uniform granule formation, resulting in irregular shapes and inconsistent sizes of dried fruit granules, which affects the product's appearance and packaging.
The fruit drying crushing and granulation forming device adopts a limit ring, scraper one and scraper two working in coordination. The crushing shaft and crushing blade are driven by a servo motor to crush the fruit. Scraper one and scraper two work with the forming plate to achieve uniform granulation. The filter plate screens qualified particles. The control panel sets parameters, the alarm light monitors abnormalities, and the pull plate controls the discharge.
It achieves uniform forming and efficient discharge of dried fruit granules, ensuring consistent granule size and shape, improving product quality, and enhancing the safety and ease of operation of the equipment.
Smart Images
Figure CN224252953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dried fruit manufacturing technology, and in particular to a dried fruit crushing, granulation and forming device. Background Technology
[0002] As people pay increasing attention to healthy foods, the market demand for dried fruit, as a nutritious, easy-to-store, and portable food, is growing. To meet the needs of different consumers, such as making dried fruit snacks or using dried fruit powder for baking or beverage preparation, dried fruit needs to be crushed and granulated to obtain different product forms.
[0003] For the granulation function, existing equipment may not be able to achieve uniform granule formation. Due to the differences in the physical properties of dried fruit (such as moisture content, hardness, etc.) and the limitations of the structure and working principle of the equipment itself, the granulated dried fruit particles may be irregular in shape and inconsistent in size, affecting the appearance and packaging of the product. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a fruit drying crushing, granulation and forming device.
[0005] This utility model is achieved by the following technical solution: a fruit drying crushing and granulation forming device, including a limiting ring, a working tank fixedly connected to the top of the limiting ring, a forming plate fixedly connected to the inner wall of the working tank, the top of the forming plate contacting the bottom of a scraper, three scrapers are provided, the bottom of the forming plate contacting the top of a scraper, three scrapers are provided, and a connecting shaft is fixedly connected to one end of each of the three scrapers that are close to each other.
[0006] Through the above technical solution, the limiting ring is located at the top of the device, providing structural support and a fixed foundation for the entire device, ensuring its stability. Scraper 1 and Scraper 2 work together via a connecting shaft, crushing and conveying the dried fruit under the drive of the crushing shaft. Scraper 1 pushes the crushed material towards the forming plate, while Scraper 2 squeezes the material through the slots of the forming plate for granulation. During rotation, Scraper 1 and Scraper 2 ensure thorough mixing of the material, guaranteeing a more uniform crushing and granulation effect.
[0007] As a further improvement to the above solution, a pull plate is slidably connected to the inner wall of the limiting ring, the front end of the pull plate is fixedly connected to the rear end of the handle, the bottom end of the limiting ring is fixedly connected to the top end of the support column, and four support columns are provided.
[0008] Through the above technical solution, the inner wall of the limiting ring is slidably connected to the pull plate. The opening and closing of the discharge port is controlled by the movement of the pull plate, thereby realizing the control of material discharge. When the pull plate slides above the discharge port, it can screen the dried fruit particles on the filter plate to ensure that only qualified particles fall from the discharge port. The tops of the four support columns are fixedly connected to the bottom of the limiting ring, providing a stable support structure for the entire device and ensuring that the device will not shake or tip over during operation.
[0009] As a further improvement to the above solution, the front end of the working tank is fixedly connected to the rear end of the control panel, the front end of the control panel is fixedly connected to the rear end of the control panel, and the top end of the working tank is fixedly connected to the bottom end of the alarm light.
[0010] Through the above technical solution, the control panel and control panel provide operators with an interface for controlling and setting the device. Operators can set parameters such as the servo motor speed and working time through the control panel, thereby controlling the degree of fruit crushing and granulation effect. When the device malfunctions, such as servo motor overload, abnormal temperature inside the working tank, or filter plate blockage, an alarm light will illuminate to remind the operator to handle the situation promptly and avoid equipment damage or the production of substandard products.
[0011] As a further improvement to the above solution, the top of the working tank is fixedly connected to the bottom of the servo motor, and the output end of the bottom of the servo motor is connected to the top of the crushing shaft through the inside of the working tank. The crushing shaft is set inside the working tank, and crushing blades are fixedly connected to the surface of the crushing shaft. Several crushing blades are provided, and three scrapers are fixedly connected to the surface of the crushing shaft. The three scrapers are set at the bottom of the several crushing blades.
[0012] Through the above technical solution, the servo motor provides rotational power to the crushing shaft, and several crushing blades on the surface of the crushing shaft rotate at high speed with the rotation of the crushing shaft to crush the dried fruit entering the working tank, thus achieving efficient crushing of the dried fruit.
[0013] As a further improvement to the above solution, the top of the forming plate is provided with a groove, and several grooves are provided. The bottom of the three scrapers is provided with a filter plate, and the bottom of the filter plate is provided with a pull plate. The filter plate is fixedly connected to the inner wall of the working tank. The bottom of the pull plate is provided with a discharge port, which is opened at the bottom of the limiting ring. The bottom of the discharge port is fixedly connected to the top of the discharge inclined plate.
[0014] Through the above technical solution, the top of the forming plate is provided with several slots. Under the extrusion and pushing of the scraper, the crushed dried fruit material is formed into granules through the slots, realizing the granulation of dried fruit. The qualified dried fruit granules on the filter plate can flow smoothly out of the discharge port through the discharge inclined plate. The discharge process is simple and convenient. The setting of the discharge inclined plate is also conducive to the smooth discharge of dried fruit granules.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] This invention features a device with multiple pulverizing blades on the surface of a pulverizing shaft. Driven by a servo motor, these blades rotate at high speed, effectively pulverizing dried fruit. The multiple blades increase the contact area with the dried fruit, thus improving pulverizing efficiency.
[0017] Three scrapers (first and second) work together via a connecting shaft. With the help of the forming plate, scraper second can evenly squeeze the crushed dried fruit material through several slots at the top of the forming plate, thereby achieving uniform granulation and ensuring that the size and shape of the dried fruit particles are relatively consistent.
[0018] This invention features a control panel and control panel at the front of the working tank. Operators can easily set the servo motor's operating parameters, such as speed and working time, via the control panel to meet different fruit grinding and granulation needs. The control panel can display the device's operating status in real time, facilitating operator monitoring.
[0019] The alarm lights enhance the safety of the device. When the device malfunctions, such as servo motor overload, abnormal temperature inside the working tank, or filter plate blockage, the alarm lights will illuminate, reminding operators to take timely action to prevent equipment damage or the production of defective products.
[0020] This invention uses a filter plate located at the bottom of the scraper to filter the granulated dried fruit. It can intercept incompletely crushed or improperly shaped materials above the filter plate, ensuring that the quality of the discharged dried fruit granules meets requirements.
[0021] The pull plate can slide on the inner wall of the limiting ring, and its movement is controlled by the operating handle. When the pull plate is opened, the qualified dried fruit granules on the filter plate can flow smoothly out of the discharge port through the discharge inclined plate. The discharge process is simple and convenient, and the design of the discharge inclined plate also facilitates the smooth discharge of dried fruit granules. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the left end structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the bottom structure of this utility model;
[0025] Figure 4 This is a schematic cross-sectional view of the present invention.
[0026] Figure 5 This is a schematic diagram of the connecting shaft structure of this utility model.
[0027] Explanation of key symbols:
[0028] 1. Limiting ring; 2. Support column; 3. Pull plate; 4. Handle; 5. Working tank; 6. Control panel; 7. Control panel; 8. Feed inlet; 9. Servo motor; 10. Alarm light; 11. Crushing shaft; 12. Crushing disc; 13. Scraper 1; 14. Forming plate; 15. Groove; 16. Connecting shaft; 17. Scraper 2; 18. Filter plate; 19. Discharge port; 20. Discharge inclined plate. Detailed Implementation
[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0030] Example:
[0031] Please combine Figure 1-5 This embodiment of a dried fruit crushing and granulation forming device includes a limiting ring 1. A working tank 5 is fixedly connected to the top of the limiting ring 1. A forming plate 14 is fixedly connected to the inner wall of the working tank 5. The top of the forming plate 14 contacts the bottom of scraper 13. There are three scrapers 13. The bottom of the forming plate 14 contacts the top of scraper 2 17. There are three scrapers 2 17. A connecting shaft 16 is fixedly connected to one end of the three scrapers that are close to each other.
[0032] The inner wall of the limiting ring 1 is slidably connected to a pull plate 3. The front end of the pull plate 3 is fixedly connected to the rear end of the handle 4. The bottom end of the limiting ring 1 is fixedly connected to the top end of the support column 2. There are four support columns 2.
[0033] The front end of the working tank 5 is fixedly connected to the rear end of the control panel 6, the front end of the control panel 6 is fixedly connected to the rear end of the control panel 7, and the top end of the working tank 5 is fixedly connected to the bottom end of the alarm light.
[0034] The top of the working tank 5 is fixedly connected to the bottom of the servo motor 9. The output end of the bottom of the servo motor 9 is connected to the top of the crushing shaft 11 through the inside of the working tank 5. The crushing shaft 11 is located inside the working tank 5.
[0035] A number of crushing blades 12 are fixedly connected to the surface of the crushing shaft 11.
[0036] Three scrapers 13 are fixedly connected to the surface of the crushing shaft 11, and the three scrapers 13 are set at the bottom of several crushing plates 12.
[0037] The top of the forming plate 14 has a slot 15, and there are several slots 15. The bottom of the three scrapers 17 is equipped with a filter plate 18, and the bottom of the filter plate 18 is equipped with a pull plate 3. The filter plate 18 is fixedly connected to the inner wall of the working tank 5. The bottom of the pull plate 3 is equipped with a discharge port 19, which is located at the bottom of the limiting ring 1. The bottom of the discharge port 19 is fixedly connected to the top of the discharge inclined plate 20.
[0038] The implementation principle of the dried fruit crushing, granulation, and forming device in this embodiment is as follows: A servo motor 9 is located at the top of the working tank 5, and its output end is connected to the top of the crushing shaft 11 via the interior of the working tank 5. When the servo motor 9 starts, it provides rotational power to the crushing shaft 11, and several crushing blades 12 on the surface of the crushing shaft 11 rotate at high speed along with the rotation of the crushing shaft 11. The dried fruit material placed in the working tank 5 is crushed, causing the dried fruit to gradually change from lumps to small granules. At the same time, the scraper 13 on the crushing shaft 11 assists in crushing during rotation and pushes the crushed dried fruit material towards the forming plate 14. The crushed dried fruit material pushed towards the forming plate 14 by the scraper 13 is granulated under the combined action of the scraper 13 and the scraper 2 17. Since scraper 13 and scraper 2 17 are connected to each other via connecting shaft 16, when crushing shaft 11 rotates, scraper 13 and scraper 2 17 will rotate synchronously. During the rotation, scraper 2 17 will squeeze the crushed dried fruit material through the slot 15 at the top of forming plate 14. Since the size and shape of slot 15 are relatively fixed, the dried fruit material is squeezed into granules when passing through slot 15, thereby achieving granulation. The granulated dried fruit particles will fall onto filter plate 18. The aperture design of filter plate 18 allows qualified dried fruit particles to pass through, while materials that are not completely crushed or are not properly formed are left above filter plate 18. Pull plate 3 can slide on the inner wall of limiting ring 1. When discharge is required, pull handle 4 to make pull plate 3 slide above discharge port 19. At this time, the dried fruit particles on filter plate 18 fall from discharge port 19 and then flow out of the device through discharge inclined plate 20.
[0039] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A fruit drying crushing, granulation, and forming device, characterized in that, Includes a limiting ring (1), the top of which is fixedly connected to a working tank (5), the inner wall of which is fixedly connected to a forming plate (14), the top of which is in contact with the bottom of scraper one (13), which is provided in three, the bottom of which is in contact with the top of scraper two (17), which is provided in three, and the end of the three scrapers that are close to each other is fixedly connected to a connecting shaft (16).
2. The dried fruit crushing, granulation, and forming device as described in claim 1, characterized in that: The inner wall of the limiting ring (1) is slidably connected to a pull plate (3). The front end of the pull plate (3) is fixedly connected to the rear end of the handle (4). The bottom end of the limiting ring (1) is fixedly connected to the top end of the support column (2). There are four support columns (2).
3. The dried fruit crushing, granulation, and forming device as described in claim 1, characterized in that: The front end of the working tank (5) is fixedly connected to the rear end of the control panel (6), the front end of the control panel (6) is fixedly connected to the rear end of the control panel (7), and the top end of the working tank (5) is fixedly connected to the bottom end of the alarm light.
4. The dried fruit crushing, granulation, and forming device as described in claim 1, characterized in that: The top of the working tank (5) is fixedly connected to the bottom of the servo motor (9). The output end of the bottom of the servo motor (9) is connected to the top of the crushing shaft (11) through the inside of the working tank (5). The crushing shaft (11) is located inside the working tank (5).
5. The dried fruit crushing, granulation, and forming device as described in claim 4, characterized in that: The surface of the crushing shaft (11) is fixedly connected with crushing discs (12), and there are several crushing discs (12).
6. The dried fruit crushing, granulation, and forming device as described in claim 5, characterized in that: Three scrapers (13) are fixedly connected to the surface of the crushing shaft (11), and the three scrapers (13) are arranged at the bottom of several crushing plates (12).
7. The dried fruit crushing, granulation, and forming device as described in claim 1, characterized in that: The top of the forming plate (14) is provided with a slot (15), and there are several slots (15). The bottom of the three scraper plates (17) is provided with a filter plate (18). The bottom of the filter plate (18) is provided with a pull plate (3). The filter plate (18) is fixedly connected to the inner wall of the working tank (5). The bottom of the pull plate (3) is provided with a discharge port (19). The discharge port (19) is opened at the bottom of the limiting ring (1). The bottom of the discharge port (19) is fixedly connected to the top of the discharge inclined plate (20).