Novel rolling bar cleaning machine

Abstract

The utility model provides a novel rolling bar cleaning machine, which relates to the field of corn rolling bar cleaning machine equipment, and comprises a cleaning mechanism, a shell, a sewage tank for collecting cleaning sewage, a cleaning cover for providing a corn cleaning space, a flushing assembly for high-pressure cleaning of corn, supporting legs for providing support, and a rolling bar conveying mechanism, comprising a driving assembly used for providing conveying power and a rolling bar assembly used for driving corn to move, and the rolling bar conveying mechanism is installed in an inner cavity of the shell. The motor and the speed reducer in the rolling bar conveying mechanism are used for providing power to drive the driving roller, the driven roller, the chain wheel and the chain to move, so that conveying is more stable, the gear of the rolling bar assembly is meshed with the rack belt, the rolling bar body can move along with the chain and can rotate due to meshing of the gear and the rack belt, and conveying is more stable. And the corns are driven to roll in the conveying process, so that all parts of the corns can be in full contact with high-pressure water flow, and the cleaning comprehensiveness is improved.

Description

Technical Field

[0001] This utility model belongs to the field of corn roller cleaning machine equipment, specifically a new type of roller cleaning machine. Background Technology

[0002] A roller washing machine is a mechanical device used for cleaning agricultural products. It is mainly used for cleaning and removing impurities from fresh corn, tomatoes, cucumbers, yams, etc. Its working principle is to drive the material forward by rotating the rollers and use high-pressure water flow for cleaning. The roller washing machine plays an important role in agricultural product processing, which can improve cleaning efficiency, ensure product quality, and is one of the key equipment for realizing mechanized processing of agricultural products.

[0003] In the corn deep processing industry, roller washing machines are commonly used corn cleaning equipment. By combining high-pressure water flow and roller transmission, corn can be cleaned and the cleaning efficiency can be improved. However, when cleaning corn, the rollers cannot rotate on their own, which makes the corn easily affected by the unidirectional movement of the rollers, resulting in incomplete cleaning and serious residue of adhering substances.

[0004] In summary, this utility model provides a novel roller cleaning machine to solve the above-mentioned problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A novel roller washing machine includes a washing mechanism comprising a housing, a wastewater tank for collecting washing wastewater, a washing hood for providing space for washing corn, a rinsing assembly for high-pressure washing of corn, and support legs for providing support. A roller conveying mechanism includes a drive assembly for providing conveying power and a roller assembly for moving the corn. The roller conveying mechanism is installed inside the housing. The drive assembly includes a motor and a reducer fixed to the outside of the housing, a drive roller moving within the housing cavity, a driven roller at the other end of the housing cavity, sprockets fixed to both ends of the drive roller and the driven roller, and a chain sleeved on the surface of the sprockets. The roller assembly includes a roller body, gears fixed to both ends of the roller body, and rack and belt fixed to the upper ends of both sides of the housing cavity, with the gears meshing with the rack and belt.

[0007] Furthermore, in this utility model, the chain is provided in two sets, which are respectively located on both sides of the inner cavity of the housing. The roller assembly is installed between the two sets of the chain, and the gear is connected to the chain through a pin.

[0008] Furthermore, in this utility model, the output shaft of the motor is connected to the input shaft of the reducer, the output shaft of the reducer passes through the inner cavity of the housing and is connected to the sprocket on the surface of the drive roller, and the sprocket is connected to the inner wall of the housing through a bearing seat.

[0009] Furthermore, in this utility model, the sewage tank is fixed at the center of the bottom of the shell and is connected to the shell, and the support legs are fixed at both ends of the bottom of the shell.

[0010] Furthermore, in this utility model, the rinsing assembly includes a high-pressure pump fixed to the top of the cleaning hood, a diversion pipe fixed to the upper end of the inner cavity of the cleaning hood, a branch pipe connected to the bottom of the diversion pipe, a nozzle connected to the bottom of the branch pipe, and a delivery pipe and a water inlet pipe connected to the high-pressure pump.

[0011] Furthermore, in this utility model, one end of the conveying pipe is connected to the outlet of the high-pressure pump, and the other end of the conveying pipe extends through the inner cavity of the cleaning hood and is connected to the diversion pipe.

[0012] Furthermore, in this utility model, one end of the water inlet pipe is connected to the inlet of the high-pressure pump, and the other end of the water inlet pipe is connected to an external water source.

[0013] Furthermore, in this utility model, the reducer is fixedly connected to the housing, and the motor is fixedly connected to the support leg.

[0014] Beneficial effects: This utility model has the following beneficial effects:

[0015] This invention utilizes a motor and reducer in the roller conveyor mechanism to power the drive roller, driven roller, sprocket, and chain. Two sets of chains are located on both sides of the inner cavity of the housing. The roller assembly is installed between the two sets of chains, making the conveying more stable. At the same time, the gears of the roller assembly mesh with the rack and pinion belt. During the conveying process, the roller body not only moves with the chain but also rotates due to the meshing of the gears and rack and pinion belt, causing the corn to tumble during the conveying process. This ensures that all parts of the corn can fully contact the high-pressure water flow, improving the comprehensiveness of the cleaning. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of the roller conveyor mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection state structure of the roller assembly of this utility model;

[0019] Figure 4This is a schematic diagram of the connection state structure of the flushing assembly of this utility model;

[0020] Figure 5 This is a schematic diagram of the connection structure between the housing and the rack and belt of this utility model;

[0021] Figure 6 This is a utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0022] In the picture:

[0023] 100. Cleaning mechanism; 110. Housing; 120. Wastewater tank; 130. Cleaning hood; 140. Flushing assembly; 141. High-pressure pump; 142. Diverter pipe; 143. Branch pipe; 144. Nozzle; 145. Conveyor pipe; 146. Inlet pipe; 150. Support leg; 200. Roller conveyor mechanism; 210. Drive assembly; 211. Motor; 212. Reducer; 213. Drive roller; 214. Driven roller; 215. Sprocket; 216. Chain; 220. Roller assembly; 221. Roller body; 222. Gear; 223. Rack and pinion belt. Detailed Implementation

[0024] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0025] Example 1

[0026] like Figure 1-6The image shows the first embodiment of this utility model, which provides a novel roller washing machine. It includes a washing mechanism 100, comprising a housing 110, a wastewater tank 120 for collecting washing wastewater, a washing hood 130 for providing space for washing corn, a rinsing assembly 140 for high-pressure washing of corn, and support legs 150 for providing support. A roller conveying mechanism 200 includes a drive assembly 210 for providing conveying power and a roller assembly 220 for driving the corn. The roller conveying mechanism 200 is installed inside the housing 110 and drives... Component 210 includes a motor 211 and a reducer 212 fixed to the outside of housing 110, an active roller 213 moving inside the cavity of housing 110, a driven roller 214 at the other end of the cavity of housing 110, a sprocket 215 fixed to both ends of the active roller 213 and the driven roller 214, and a chain 216 sleeved on the surface of the sprocket 215. Roller assembly 220 includes a roller body 221, gears 222 fixed to both ends of the roller body 221, and a rack and belt 223 fixed to the upper ends of both sides of the cavity of housing 110, wherein the gears 222 mesh with the rack and belt 223.

[0027] like Figure 1-6 As shown, the roller assembly 220 includes a roller body 221, gears 222 fixed at both ends of the roller body 221, and rack and pinion belts 223 fixed at the upper ends of both sides of the inner cavity of the housing 110. The gears 222 and rack and pinion belts 223 mesh. When the drive assembly 210 drives the chain 216 to move, the chain 216 is connected to the gears 222 through pins, thereby driving the roller assembly 220 to move as a whole. During the movement, due to the meshing of the gears 222 and rack and pinion belts 223, the roller body 221 will rotate. The rotation makes the corn no longer only affected by the unidirectional movement of the roller body 221, but is subjected to forces in multiple directions. The corn rolls continuously on the roller body 221, allowing all parts of the corn to come into contact with the high-pressure water flow, thereby improving the comprehensiveness of cleaning and reducing the residue of adhering substances.

[0028] Example 2

[0029] Reference Figure 1-4 6, is the second embodiment of this utility model, which is based on the previous embodiment.

[0030] In this embodiment, two sets of chains 216 are provided, and are located on both sides of the inner cavity of the housing 110 respectively. The roller assembly 220 is installed between the two sets of chains 216, and the gear 222 is connected to the chains 216 through a pin.

[0031] The output shaft of the motor 211 is connected to the input shaft of the reducer 212. The output shaft of the reducer 212 passes through the inner cavity of the housing 110 and is connected to the sprocket 215 on the surface of the drive roller 213. The sprocket 215 is connected to the inner wall of the housing 110 through a bearing seat.

[0032] The sewage tank 120 is fixed at the center of the bottom of the housing 110 and is connected to the housing 110. The support legs 150 are fixed at both ends of the bottom of the housing 110.

[0033] The reducer 212 is fixedly connected to the housing 110, and the motor 211 is fixedly connected to the support leg 150.

[0034] like Figure 1-4 As shown in Figure 6, the wastewater tank 120 is fixed at the center of the bottom of the housing 110 and communicates with the housing 110, enabling timely collection of cleaning wastewater and ensuring a clean cleaning environment. A drain pipe is connected to the bottom of the wastewater tank 120 for wastewater diversion. Support legs 150 are fixed to both ends of the bottom of the housing 110, providing stable support for the entire cleaning machine. The proper coordination of the motor 211, reducer 212, drive roller 213, driven roller 214, sprocket 215, and chain 216 in the drive assembly 210 provides stable power for the roller conveyor. After the motor 211 starts, its output shaft will... The power is transmitted to the reducer 212, which adjusts the speed of the motor 211 to provide a suitable power output. The output shaft of the reducer 212 passes through the inner cavity of the housing 110 and is connected to the sprocket 215 on the surface of the drive roller 213, thereby driving the drive roller 213 to rotate. Since both ends of the drive roller 213 and the driven roller 214 are fixed with sprockets 215 and the surface of the sprockets 215 is fitted with a chain 216, when the drive roller 213 rotates, it drives the driven roller 214 to rotate synchronously through the chain 216, providing conveying power for the roller conveyor mechanism 200.

[0035] Example 3

[0036] Reference Figure 1 and 4 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0037] In this embodiment, the rinsing assembly 140 includes a high-pressure pump 141 fixed to the top of the cleaning hood 130, a diversion pipe 142 fixed to the upper end of the inner cavity of the cleaning hood 130, a branch pipe 143 connected to the bottom of the diversion pipe 142, a nozzle 144 connected to the bottom of the branch pipe 143, and a delivery pipe 145 and a water inlet pipe 146 connected to the high-pressure pump 141.

[0038] One end of the delivery pipe 145 is connected to the outlet of the high-pressure pump 141, and the other end of the delivery pipe 145 passes through the inner cavity of the cleaning hood 130 and is connected to the diversion pipe 142.

[0039] One end of the water inlet pipe 146 is connected to the inlet of the high-pressure pump 141, and the other end of the water inlet pipe 146 is connected to an external water source.

[0040] like Figure 1 and 4 As shown, the rinsing component 140 in the cleaning mechanism 100 can provide high-pressure cleaning function. The high-pressure pump 141 draws water from an external water source through the water inlet pipe 146, and delivers the water to the diversion pipe 142 through the delivery pipe 145. Then, it forms a high-pressure water flow through the branch pipe 143 and the nozzle 144 to rinse the corn. Combined with the rotation of the roller body 221, the high-pressure water flow can more comprehensively impact all parts of the corn, greatly improving the cleaning effect of the adhering substances on the surface of the corn and reducing the residue of the adhering substances.

[0041] When in use, after the motor 211 starts, its output shaft transmits power to the reducer 212. The reducer 212 adjusts the speed of the motor 211 to provide a suitable power output and drives the sprocket 215 on the surface of the drive roller 213 to drive the drive roller 213 to rotate. Since both ends of the drive roller 213 and the driven roller 214 are fixed with sprockets 215, and the surface of the sprockets 215 is fitted with a chain 216, when the drive roller 213 rotates, the driven roller 214 is driven to rotate synchronously through the chain 216, providing conveying power for the roller conveyor mechanism 200.

[0042] When the chain 216 moves under the drive of the drive assembly 210, the roller assembly 220 moves together with the chain 216. At the same time, the gears 222 at both ends of the roller body 221 mesh with the rack belt 223 fixed to the upper ends of both sides of the inner cavity of the housing 110. As the chain 216 drives the roller assembly 220 to move, the gears 222 roll along the rack belt 223, causing the roller body 221 to rotate while moving, thereby driving the corn placed on the roller body 221 to move forward.

[0043] After the high-pressure pump 141 is started, the water is pressurized. The pressurized water is delivered to the diversion pipe 142 in the inner cavity of the cleaning hood 130 through the delivery pipe 145. The diversion pipe 142 distributes the water to each branch pipe 143, and then sprays it out in the form of high pressure through the nozzle 144 at the bottom of the branch pipe 143 to perform high-pressure cleaning on the corn moving on the roller assembly 220.

[0044] During the washing process of corn, the wastewater generated flows through the channel of the shell 110 into the wastewater tank 120, which is fixed at the center of the bottom of the shell 110 and connected to the shell 110, thereby collecting the wastewater.

[0045] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0046] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A novel roller cleaning machine, characterized in that: include, The cleaning mechanism (100) includes a housing (110), a wastewater tank (120) for collecting cleaning wastewater, a cleaning hood (130) for providing space for cleaning corn, a flushing assembly (140) for high-pressure cleaning of corn, and support legs (150) for providing support. The roller conveyor (200) includes a drive assembly (210) for providing conveying power and a roller assembly (220) for driving the corn to move, and the roller conveyor (200) is installed in the inner cavity of the housing (110); The drive assembly (210) includes a motor (211) and a reducer (212) fixed to the outside of the housing (110), an active roller (213) moving inside the housing (110), a driven roller (214) at the other end of the housing (110), a sprocket (215) fixed to both ends of the active roller (213) and the driven roller (214), and a chain (216) sleeved on the surface of the sprocket (215); The roller assembly (220) includes a roller body (221), gears (222) fixed at both ends of the roller body (221), and rack belts (223) fixed at the upper ends of both sides of the inner cavity of the housing (110), wherein the gears (222) mesh with the rack belts (223).

2. The novel roller cleaning machine as described in claim 1, characterized in that: The chain (216) is provided in two sets, and is located on both sides of the inner cavity of the housing (110). The roller assembly (220) is installed between the two sets of the chain (216). The gear (222) is connected to the chain (216) through a pin.

3. The novel roller cleaning machine as described in claim 1, characterized in that: The output shaft of the motor (211) is connected to the input shaft of the reducer (212). The output shaft of the reducer (212) passes through the inner cavity of the housing (110) and is connected to the sprocket (215) on the surface of the drive roller (213). The sprocket (215) is connected to the inner wall of the housing (110) through a bearing seat.

4. The novel roller cleaning machine as described in claim 1, characterized in that: The sewage tank (120) is fixed at the center of the bottom of the shell (110) and communicates with the shell (110), and the support legs (150) are fixed at both ends of the bottom of the shell (110).

5. The novel roller cleaning machine as described in claim 1, characterized in that: The rinsing assembly (140) includes a high-pressure pump (141) fixed to the top of the cleaning hood (130), a diversion pipe (142) fixed to the upper end of the inner cavity of the cleaning hood (130), a branch pipe (143) connected to the bottom of the diversion pipe (142), a nozzle (144) connected to the bottom of the branch pipe (143), and a delivery pipe (145) and a water inlet pipe (146) connected to the high-pressure pump (141).

6. The novel roller cleaning machine as described in claim 5, characterized in that: One end of the delivery pipe (145) is connected to the outlet of the high-pressure pump (141), and the other end of the delivery pipe (145) extends into the inner cavity of the cleaning hood (130) and is connected to the diversion pipe (142).

7. The novel roller cleaning machine as described in claim 5, characterized in that: One end of the water inlet pipe (146) is connected to the inlet of the high-pressure pump (141), and the other end of the water inlet pipe (146) is connected to an external water source.

8. The novel roller cleaning machine as described in claim 1, characterized in that: The reducer (212) is fixedly connected to the housing (110), and the motor (211) is fixedly connected to the support leg (150).

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