Electrostatic dust collector for plastic uptake parts

By introducing a cylinder and motor-driven moving frame into the electrostatic precipitator for thermoformed parts, the height and angle of the nozzle can be flexibly adjusted, solving the problem that traditional equipment cannot adapt to complex surface structures and achieving a highly efficient antistatic dust removal effect.

CN224253711UActive Publication Date: 2026-05-19FUZHOU GUANHONG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUZHOU GUANHONG NEW MATERIAL TECH CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Traditional dust removal equipment for thermoformed parts cannot flexibly adjust the height of the spray pipe and the position of the nozzle, and cannot adapt to complex surface structures, resulting in poor dust removal effect.

Method used

An electrostatic dust collector for thermoformed parts was designed. It uses a cylinder to drive the vertical movement of the moving frame to adjust the height of the nozzle, and a motor to drive the nozzle to rotate and adjust the nozzle angle. Combined with an air ion generator and an air supply mechanism, it can achieve efficient dust removal.

Benefits of technology

It achieves efficient static electricity removal and dust removal on the surface of vacuum-formed parts at different heights and angles, improving the dust removal effect and application range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrostatic dust collector for plastic uptake parts, which relates to the technical field of dust collection of plastic uptake parts, and comprises a casing, an air ion generator and a conveying belt, the conveying belt is arranged in the casing, the upper end of the casing is fixedly connected with a mounting rack, the air ion generator is mounted at the upper end of the mounting rack, and the air ion generator is mounted on the mounting rack. A movable frame is arranged on the inner side of the mounting frame, a lifting part connected with the movable frame is arranged at the upper end of the mounting frame, a dust removal mechanism is arranged on the inner side of the movable frame, and an air supply mechanism connected with the air ion generator and the dust removal mechanism is arranged at the upper end of the mounting frame. The surface of the plastic uptake part can be blown at high pressure through ionized air sprayed out of the nozzle at high pressure, the static electricity eliminating and dust removing work of the plastic uptake part is efficiently completed, the height and the angle of the nozzle can be flexibly adjusted, and the use range is greatly widened.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology for blister packaging parts, and in particular to an electrostatic dust collector for blister packaging parts. Background Technology

[0002] As an important branch of plastic product processing, thermoforming parts are widely used in many industries such as packaging, electronics, toys, and automotive interiors due to their advantages of light weight, low cost, and high plasticity. In the production process of thermoforming parts, dust attracted by static electricity not only affects the appearance quality of the parts, causing defects such as spots and stains on the product surface and lowering the product's grade, but in scenarios with high cleanliness requirements, such as electronic product packaging, dust can also become a hidden danger affecting the performance and reliability of electronic components, and even cause malfunctions such as short circuits. Therefore, efficient and precise static electricity elimination and dust removal treatment for thermoforming parts is a key step in ensuring product quality and improving production efficiency.

[0003] However, traditional dust removal equipment for blister packaging has many limitations in design and application. The height of the dust removal nozzle cannot be flexibly adjusted according to the actual size of the blister packaging, and the nozzle position of traditional equipment is fixed, with a single blowing direction, making it impossible to remove dust from multiple angles for the complex surface structure of blister packaging. For example, the patent with publication number CN210523272U entitled "Antistatic Dust Collector for Plastic Parts in Plastic Product Manufacturing" suffers from the aforementioned problems. Therefore, there is a need to design an electrostatic dust collector for blister packaging. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an electrostatic dust collector for blister packaging parts.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An electrostatic dust collector for blister packaging includes a housing, an air ion generator, and a conveyor belt. The conveyor belt is disposed inside the housing. A mounting frame is fixedly connected to the upper end of the housing. The air ion generator is mounted on the upper end of the mounting frame. A movable frame is provided on the inner side of the mounting frame. A lifting component connected to the movable frame is provided on the upper end of the mounting frame. A dust removal mechanism is provided on the inner side of the movable frame. An air supply mechanism connected to the air ion generator and the dust removal mechanism is provided on the upper end of the mounting frame.

[0007] As a further improvement of this utility model, the lifting component is a cylinder, which is fixedly installed on the upper end of the mounting frame, and the telescopic end of the cylinder passes downward through the mounting frame and is fixedly connected to the upper end of the movable frame.

[0008] As a further improvement of this utility model, the dust removal mechanism includes a dust removal spray pipe disposed inside the movable frame. Multiple nozzles are arranged on the lower side wall of the dust removal spray pipe. Both ends of the dust removal spray pipe pass through the inner walls of both sides of the movable frame, and the dust removal spray pipe and the movable frame are rotatably connected by bearings. A motor is installed on the side wall of the movable frame, and the output shaft of the motor is fixedly connected to one end of the dust removal spray pipe.

[0009] As a further improvement of this utility model, the gas supply mechanism includes a gas storage tank and a gas delivery pump installed on the upper end of the mounting frame. The gas storage tank is connected to the gas outlet of the air ion generator through a gas delivery pipe. An outlet pipe is connected to the upper end of the gas storage tank. The outlet pipe is connected to the input end of the gas delivery pump. An injection pipe is connected to the output end of the gas delivery pump. The end of the dust removal spray pipe away from the motor is connected to the injection pipe.

[0010] As a further improvement of this utility model, sliding grooves are provided through the opposite side walls of the mounting bracket, and the two ends of the movable bracket are respectively slidably disposed inside the two sliding grooves.

[0011] As a further improvement of this utility model, the lower end of the housing is provided with four support legs, which are respectively located at the four corners of the lower end of the housing.

[0012] The beneficial effects of this utility model are:

[0013] By setting up a cylinder and a moving frame, the cylinder can extend and retract to drive the moving frame to move vertically, thereby adjusting the height of the dust removal spray pipe. This allows it to be used for static electricity removal and dust removal of blister packaging parts of different heights.

[0014] By setting up a dust removal nozzle and a motor, the motor can drive the dust removal nozzle to rotate, and the rotation of the dust removal nozzle can drive the nozzle to rotate and adjust the angle, thereby enabling dust removal from different angles of the vacuum-formed parts.

[0015] This invention utilizes ionized air ejected under high pressure from a nozzle to blow high pressure onto the surface of the blister packaging, efficiently completing the static electricity removal and dust removal work. Furthermore, the height and angle of the nozzle can be flexibly adjusted, greatly expanding its application range. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an electrostatic dust collector for blister packaging proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the movable frame, dust removal spray pipe, nozzle, motor, and air injection pipe connection of an electrostatic dust collector for blister packaging parts proposed in this utility model.

[0018] In the diagram: 1. Housing, 2. Conveyor belt, 3. Support leg, 4. Mounting frame, 5. Cylinder, 6. Air ion generator, 7. Gas supply pipe, 8. Gas storage tank, 9. Gas outlet pipe, 10. Gas delivery pump, 11. Gas injection pipe, 12. Slide, 13. Moving frame, 14. Dust removal spray pipe, 15. Nozzle, 16. Motor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Reference Figure 1 , Figure 2 An electrostatic dust collector for blister packaging includes a housing 1, an air ion generator 6, and a conveyor belt 2. The air ion generator 6 and the conveyor belt 2 are existing mature technologies. The lower end of the housing 1 is provided with four support legs 3, which are respectively located at the four corners of the lower end of the housing 1. The conveyor belt 2 is located inside the housing 1. The upper end of the housing 1 is fixedly connected to a mounting frame 4. The air ion generator 6 is mounted on the upper end of the mounting frame 4. The inner side of the mounting frame 4 is provided with a movable frame 13. The upper end of the mounting frame 4 is provided with a lifting component connected to the movable frame 13. The lifting component is a cylinder 5, which is fixedly mounted on the upper end of the mounting frame 4. The telescopic end of the cylinder 5 passes downward through the mounting frame 4 and is fixedly connected to the upper end of the movable frame 13. Slide grooves 12 are provided on the opposite side walls of the mounting frame 4. The two ends of the movable frame 13 are slidably disposed inside the two slide grooves 12 respectively. The slide grooves 12 can guide the movement of the movable frame 13 and ensure the stability of the movement of the movable frame 13.

[0021] In this utility model, a dust removal mechanism is provided on the inner side of the movable frame 13. The dust removal mechanism includes a dust removal nozzle 14 disposed on the inner side of the movable frame 13. Multiple nozzles 15 are arranged on the lower side wall of the dust removal nozzle 14. The two ends of the dust removal nozzle 14 pass through the inner walls of both sides of the movable frame 13 respectively. The dust removal nozzle 14 and the movable frame 13 are rotatably connected by bearings. A motor 16 is installed on the side wall of the movable frame 13. The output shaft of the motor 16 is fixedly connected to one end of the dust removal nozzle 14. An air supply mechanism connected to the air ion generator 6 and the dust removal mechanism is provided on the upper end of the mounting frame 4.

[0022] The gas supply mechanism includes a gas storage tank 8 and a gas delivery pump 10 mounted on the upper end of the mounting frame 4. The gas storage tank 8 is connected to the gas outlet of the air ion generator 6 through a gas delivery pipe 7. The upper end of the gas storage tank 8 is connected to a gas outlet pipe 9, which is connected to the input end of the gas delivery pump 10. The output end of the gas delivery pump 10 is connected to an air injection pipe 11. The end of the dust removal spray pipe 14 away from the motor 16 is connected to the air injection pipe 11, which is a flexible hose.

[0023] When this utility model is in use, if it is necessary to remove static electricity and dust from the surface of the blister packaging, the blister packaging is placed on the conveyor belt 2. Starting the conveyor belt 2 can move the blister packaging to the bottom of the mounting frame 4. The air ion generator 6 can ionize the air and input the ionized air into the air storage tank 8 through the air supply pipe 7. Then, the gas delivery pump 10 is started to inject the ionized air in the air storage tank 8 into the dust removal spray pipe 14 through the air injection pipe 11. Then, the ionized air is sprayed onto the surface of the blister packaging through the nozzle 15, which efficiently completes the removal of static electricity and dust from the blister packaging.

[0024] By extending and retracting the cylinder 5, the moving frame 13 can be driven to move vertically, thereby adjusting the height of the dust removal nozzle 14. The motor 16 can drive the dust removal nozzle 14 to rotate, and the rotation of the dust removal nozzle 14 can drive the nozzle 15 to rotate and adjust the angle, greatly improving the range of applications.

[0025] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An electrostatic dust collector for blister packaging, comprising a housing (1), an air ion generator (6), and a conveyor belt (2), characterized in that, The conveyor belt (2) is set inside the housing (1). The upper end of the housing (1) is fixedly connected to the mounting frame (4). The air ion generator (6) is installed on the upper end of the mounting frame (4). The inner side of the mounting frame (4) is provided with a movable frame (13). The upper end of the mounting frame (4) is provided with a lifting component connected to the movable frame (13). The inner side of the movable frame (13) is provided with a dust removal mechanism. The upper end of the mounting frame (4) is provided with an air supply mechanism connected to the air ion generator (6) and the dust removal mechanism.

2. The electrostatic dust collector for blister packaging according to claim 1, characterized in that, The lifting component is a cylinder (5), which is fixedly installed on the upper end of the mounting frame (4). The telescopic end of the cylinder (5) passes downward through the mounting frame (4) and is fixedly connected to the upper end of the movable frame (13).

3. The electrostatic dust collector for blister packaging according to claim 1, characterized in that, The dust removal mechanism includes a dust removal nozzle (14) disposed inside the movable frame (13). Multiple nozzles (15) are arranged on the lower side wall of the dust removal nozzle (14). Both ends of the dust removal nozzle (14) penetrate the inner walls of both sides of the movable frame (13), and the dust removal nozzle (14) and the movable frame (13) are rotatably connected by bearings. A motor (16) is installed on the side wall of the movable frame (13), and the output shaft of the motor (16) is fixedly connected to one end of the dust removal nozzle (14).

4. The electrostatic dust collector for blister packaging according to claim 3, characterized in that, The gas supply mechanism includes a gas storage tank (8) and a gas delivery pump (10) installed on the upper end of the mounting frame (4). The gas storage tank (8) is connected to the gas outlet of the air ion generator (6) through a gas delivery pipe (7). The upper end of the gas storage tank (8) is connected to a gas outlet pipe (9). The gas outlet pipe (9) is connected to the input end of the gas delivery pump (10). The output end of the gas delivery pump (10) is connected to a gas injection pipe (11). The end of the dust removal spray pipe (14) away from the motor (16) is connected to the gas injection pipe (11).

5. The electrostatic dust collector for blister packaging according to claim 1, characterized in that, The mounting bracket (4) has sliding grooves (12) running through its two opposite side walls, and the two ends of the movable bracket (13) are respectively slidably disposed inside the two sliding grooves (12).

6. The electrostatic dust collector for blister packaging according to claim 1, characterized in that, The lower end of the housing (1) is provided with four support legs (3), and the four support legs (3) are respectively located at the four corners of the lower end of the housing (1).