Leveling equipment for metal wire mesh production
By designing an automated wire mesh leveling device, which uses a motor-driven conveying roller and push rod to automatically transport and push the wire mesh, the safety hazards caused by manual pushing are solved, and a safe and efficient leveling process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI HONGFUSHENG METAL PRODUCTS CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing technology, the metal wire mesh needs to be manually pushed during the leveling process inside the pressure roller, which poses a safety hazard.
A leveling device for metal wire mesh production was designed, including a support bed, a conveyor frame, a conveying assembly, a pushing assembly, a pushing rod, and a blocking assembly. The conveying rollers and pushing rods driven by a motor automatically convey and push the metal wire mesh, avoiding manual operation.
It achieves automated leveling of metal wire mesh, improving safety and efficiency, and avoiding the dangers of manual pushing.
Smart Images

Figure CN224254112U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of leveling equipment technology, and more specifically, to a leveling equipment for metal wire mesh production. Background Technology
[0002] Metal wire mesh is a mesh structure product made of metal wire through processes such as weaving, welding, and stamping. It has multiple functions such as high strength, corrosion resistance, and filtration, and is widely used in many fields such as industry, construction, and agriculture. In the production of metal wire mesh, the freshly produced metal wire mesh may be bent under the punching and shearing machine, resulting in an unsatisfactory surface condition. Therefore, it is usually necessary to place the metal wire mesh in the pressure rollers and flatten it by the rotation of the upper and lower pressure rollers.
[0003] After the wire mesh is placed between two pressure rollers, it usually needs to be manually pushed forward between the two rollers by the workers so that the wire mesh passes completely between the two rollers and is flattened. When pushing it manually, because it is a metal product and the wire mesh may have metal wires popping out, it is easy to cause some injury to the workers if they are not careful. Utility Model Content
[0004] To overcome the above-mentioned defects, embodiments of this disclosure provide a leveling device for metal wire mesh production, which solves the technical problem in the prior art that when pushing the metal wire mesh into the pressure roller, it is necessary to manually push it, which can easily cause certain injuries to the workers.
[0005] According to one aspect, at least one embodiment of this disclosure provides a leveling device for producing metal wire mesh, including a support bed, and a leveling mechanism is mounted on the support bed via two placement plates. The device also includes a conveyor frame, a conveying assembly, a pushing assembly, pushing rods, and a blocking assembly. The conveyor frame is fixedly mounted on the top of the support bed. The conveying assembly is disposed on the conveyor frame for conveying the metal wire mesh. The pushing assembly is disposed on the conveyor frame for pushing the metal wire mesh. Two pushing rods are provided, both of which are disposed on the pushing assembly, and each pushing rod has an extension component. Two blocking assemblies are provided, both of which are mounted on the two placement plates.
[0006] Furthermore, the conveying assembly includes conveying rollers, drive gear rings, a protective cover, and a first motor. Several conveying rollers are provided, and several conveying rollers are rotatably mounted on the conveying frame via rotating shafts. Several drive gear rings are provided, and several drive gear rings are respectively fixedly mounted on the rotating shafts and mesh with each other. The protective cover is detachably mounted on the placement plate. The first motor is mounted on the protective cover, and the output end of the first motor is coaxially connected to one of the rotating shafts.
[0007] Furthermore, the pushing assembly includes a support cover, a reciprocating screw, a second motor, and a sliding assembly. The support cover is fixedly installed on the top of the conveyor frame. The reciprocating screw is rotatably installed inside the support cover, and a matching screw nut is installed on the reciprocating screw. One of the pushing rods is fixedly installed on the side of the screw nut. The second motor is installed on the support cover, and the output end of the second motor is coaxially connected to the reciprocating screw. The sliding assembly is disposed on the conveyor frame.
[0008] Furthermore, the sliding assembly includes a second support cover, a slide rod, and a slider. The second support cover is fixedly installed on the top of the conveyor frame, the slide rod is fixedly installed inside the second support cover, the slider is slidably installed on the slide rod, and another push rod is fixedly installed on the side of the slider.
[0009] Furthermore, the blocking assembly includes an electric cylinder and a blocking frame, the electric cylinder being mounted on the side of the placement plate, and the side of the blocking frame being fixedly connected to the output end of the electric cylinder.
[0010] Furthermore, the extension assembly includes an extension rod and a bolt. The extension rod is slidably mounted on the side of the push rod. The side of the push rod has a plurality of threaded holes, and the side of the extension rod has a threaded hole, with a bolt threaded into the threaded hole.
[0011] In order to accurately convey the wire mesh into the leveling mechanism, the conveyor frame is further positioned between two placement plates.
[0012] In order to ensure that the conveyor frame does not obstruct the advance of the wire mesh during conveying, the top of the conveyor roller is further higher than the top of the conveyor frame.
[0013] The beneficial effects of the embodiments disclosed herein are as follows:
[0014] 1. In this disclosure, when leveling the wire mesh, the wire mesh is first placed on the conveying assembly, and then the conveying assembly drives the wire mesh forward so that it enters the leveling mechanism. This eliminates the need for manual pushing and moving of the wire mesh into the leveling mechanism, making it safer and more labor-saving.
[0015] 2. In this disclosure, during conveying, the pushing component can push the metal wire mesh at the rear end, thereby further driving the metal wire mesh forward. It can also prevent the metal wire mesh from stopping on the conveying roller due to low friction during conveying. Furthermore, the blocking component can block the two sides of the metal wire mesh during conveying, preventing deviation during the conveying process.
[0016] In summary, through the cooperation of the conveyor frame, conveying components, pushing components, pushing rods, and blocking components, this equipment can push the wire mesh into the leveling mechanism without manual handling and pushing, which is relatively safe. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram showing the disassembled assembly of the conveyor frame and conveyor components of this utility model;
[0020] Figure 3 This is a schematic diagram of the exploded assembly structure of the connecting frame, pushing rod, and pushing component of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the leveling mechanism and the guard assembly of this utility model.
[0022] Figure 5 This is a schematic diagram of the structure of the extension component and the push rod of this utility model.
[0023] Figure 6 This is a schematic diagram of the structure of the support cover and sliding rod of this utility model.
[0024] Figure 7 This is a schematic diagram of the structure of the support cover and the reciprocating lead screw of this utility model.
[0025] In the diagram: 1. Support bed; 2. Placement plate; 3. Conveyor frame; 4. Push rod; 5. Conveyor roller; 6. Drive gear ring; 7. Protective cover; 8. First motor; 9. Support cover one; 10. Reciprocating screw; 11. Second motor; 12. Support cover two; 13. Slide rod; 14. Slider; 15. Electric cylinder; 16. Guard frame; 17. Extension rod; 18. Bolt; 19. Pressure roller; 20. Third motor; 21. Connecting frame; 22. Rotating shaft; 23. Screw nut. Detailed Implementation
[0026] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0027] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0029] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0030] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0031] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0032] like Figures 1-7 As shown, a leveling device for producing metal wire mesh is illustrated in one embodiment of the present disclosure. It includes a support bed 1, and a leveling mechanism is mounted on the support bed 1 via two placement plates 2. The leveling mechanism includes two pressure rollers 19 and a third motor 20. The two pressure rollers 19 are rotatably mounted between the two placement plates 2 and are placed vertically. The third motor 20 is mounted on one of the placement plates 2, and the output end of the third motor 20 is coaxially connected to the side of one of the pressure rollers 19.
[0033] It also includes a conveyor frame 3, a conveying assembly, a pushing assembly, a pushing rod 4, and a blocking assembly. The conveyor frame 3 is fixedly installed on the top of the support bed 1. The conveying assembly is set on the conveyor frame 3 for conveying the wire mesh. The pushing assembly is set on the conveyor frame 3 for pushing the wire mesh. There are two pushing rods 4, both of which are set on the pushing assembly and have extension components. There are two blocking assemblies, both of which are installed on two placement plates 2.
[0034] like Figure 2 As shown, when leveling the wire mesh, the wire mesh is first conveyed by a conveying assembly, which includes conveying rollers 5, drive gear rings 6, protective covers 7, and a first motor 8. Several conveying rollers 5 are provided, and they are rotatably mounted on the conveying frame 3 via rotating shafts 22. Several drive gear rings 6 are provided, and they are respectively fixedly mounted on the rotating shafts 22 and mesh with each other. The protective cover 7 is detachably mounted on the placement plate 2. The first motor 8 is mounted on the protective cover 7, and its output end is coaxially connected to one of the rotating shafts 22. Specifically, the wire mesh is placed on the conveying rollers 5, and then the first motor 8 is started. The output end of the first motor 8 drives one of the rotating shafts 22 to rotate. Under the meshing of the drive gears, the several conveying rollers 5 are driven to rotate. Because the top of the conveying rollers 5 is higher than the top of the conveying frame 3, and the conveying frame 3 is located between two placement plates 2, the wire mesh is moved forward on the several conveying rollers 5, thus conveying it between two pressure rollers 19.
[0035] like Figure 3 , Figure 6 and Figure 7 As shown, during conveying, the rear end of the wire mesh can be pushed by a pushing component. The pushing component includes a support cover 9, a reciprocating screw 10, a second motor 11, and a sliding component. The support cover 9 is fixedly installed on the top of the conveyor frame 3. The reciprocating screw 10 is rotatably installed inside the support cover 9, and a matching screw nut 23 is installed on the reciprocating screw 10. One of the pushing rods 4 is fixedly installed on the side of the screw nut 23. The second motor 11 is installed on the support cover 9, and the output end of the second motor 11 is coaxially connected to the reciprocating screw 10. The sliding component is set on the conveyor frame 3 and includes a support cover 12, a slide rod 13, and a slider 14. The support cover 12 is fixedly installed on the top of the conveyor frame 3. The slide rod 13 is fixedly installed inside the support cover 12. The slider 14 is slidably installed on the slide rod 13, and the other pushing rod 4 is fixedly installed on the slide rod 13. Mounted on the side of slider 14, specifically, starting the second motor 11, the output end of the second motor 11 drives the reciprocating screw 10 to rotate within the support cover 9, thereby causing the screw nut 23 to move on the reciprocating screw 10. It should be added that a connecting frame 21 is installed between the two push rods 4. The screw nut 23 drives one of the push rods 4 to move forward. Under the drive of the connecting frame 21, the other push rod 4 moves synchronously on the slide rod 13 under the action of slider 14, thereby causing the push rod 4 to contact the rear end of the metal wire mesh and push it forward. It should be added that the surface of the reciprocating screw 10 is machined with a special spiral groove, so the screw nut 23 is fitted on the outside of the reciprocating screw 10, and the inner wall is machined with a protrusion that matches the spiral groove of the reciprocating screw 10. The two form a meshing pair. This is a known technology and will not be described in detail. In addition, the length of the metal wire mesh is less than the length of the conveyor frame 3.
[0036] like Figure 5 As shown, if the width of the wire mesh is small, the length of the push rod 4 can be extended by the extension assembly so that it can contact the rear end of the wire mesh. The extension assembly includes an extension rod 17 and a bolt 18. The extension rod 17 is slidably mounted on the side of the push rod 4. The side of the push rod 4 has several threaded holes. The side of the extension rod 17 has a threaded hole, and the bolt 18 is threadedly installed in the threaded hole. The position of the extension rod 17 in the push rod 4 is moved until the extension rod 17 can be stopped when it is pushed to the rear end of the wire mesh. Then the bolt 18 is threaded into the threaded hole of the extension rod 17 and the corresponding threaded hole of the push rod 4 to fix it.
[0037] like Figure 4As shown, when conveying the wire mesh, the two sides of the wire mesh can be blocked by the blocking assembly to prevent the wire mesh from shifting during conveying. The blocking assembly includes an electric cylinder 15 and a blocking frame 16. The electric cylinder 15 is installed on the side of the placement plate 2, and the side of the blocking frame 16 is fixedly connected to the output end of the electric cylinder 15. Specifically, when the electric cylinder 15 is activated, the output end of the electric cylinder 15 drives the blocking frame 16 to move forward, thereby fitting against the two sides of the wire mesh without squeezing the wire mesh, thus playing a positioning role and preventing the wire mesh from shifting when it moves forward.
[0038] Working principle: When leveling the wire mesh, the wire mesh is placed on the conveyor rollers 5. Then, the first motor 8 is started. The output end of the first motor 8 drives one of the rotating shafts 22 to rotate. Under the meshing of the drive gear, several conveyor rollers 5 are driven to rotate. At the same time, the second motor 11 is activated. The output end of the second motor 11 drives the reciprocating screw 10 to rotate inside the support cover 9, thereby causing the screw nut 23 to move on the reciprocating screw 10. It should be noted that a connecting frame 21 is installed between the two push rods 4. The screw nut 23 drives one of the push rods 4 to move forward. Under the drive of the connecting frame 21, the other push rod 4 moves synchronously on the slide rod 13 under the action of the slider 14, so that the push rod 4 contacts the rear end of the wire mesh and pushes it forward. When moving forward, the electric cylinder 15 is activated. The output end of the electric cylinder 15 drives the guard frame 16 to move forward, thereby fitting the two sides of the wire mesh and preventing the wire mesh from deviating when moving forward.
[0039] like Figure 4 As shown, after the wire mesh is moved between the two pressure rollers 19, the third motor 20 is started. The output end of the third motor 20 drives one of the pressure rollers 19 to rotate, thereby squeezing the wire mesh. The direction of rotation of the pressure roller 19 can be opposite to the direction of rotation of the conveying roller 5, so as to better flatten and squeeze the wire mesh.
[0040] It should also be noted that the equipment is installed inside the factory to level the wire mesh. Therefore, a power distribution room or distribution box is installed inside the factory to supply power to the electrical components of the equipment by laying cables, such as the first motor 8, the second motor 11 and the third motor 20.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A leveling device for wire mesh production, comprising a support bed (1), and a leveling mechanism is installed on the support bed (1) through two placement plates (2), characterized in that, Also include: The conveying frame (3) is fixedly installed at the top end of the support bed (1); Conveying assembly, conveying assembly is arranged on the conveying frame (3), for conveying wire mesh; Pushing assembly, the pushing assembly is arranged on the conveying frame (3), for pushing wire mesh; Pushing rod (4), the pushing rod (4) is provided with two, two the pushing rod (4) is arranged on the pushing assembly, and the pushing rod (4) is provided with extension assembly; The blocking assembly is provided with two, two the blocking assembly is installed on two the placing plate (2).
2. The leveling apparatus for wire mesh production according to claim 1, characterized in that, The conveying assembly comprises: Conveying roller (5), the conveying roller (5) is provided with several, several the conveying roller (5) is rotatably mounted on the conveying frame (3) through the rotating shaft (22); Driving gear ring (6), the driving gear ring (6) is provided with several, several the driving gear ring (6) is respectively fixedly installed on the rotating shaft (22), and several the driving gear ring (6) is engaged; Protective cover (7), the protective cover (7) is detachably installed on the placing plate (2); First motor (8), the first motor (8) is installed on the protective cover (7), and the output end of the first motor (8) is coaxially connected with one of the rotating shaft (22).
3. The leveling apparatus for wire mesh production according to claim 2, characterized in that, The pushing assembly comprises: Support cover one (9), the support cover one (9) is fixedly installed at the top end of the conveying frame (3); Reciprocating lead screw (10), the reciprocating lead screw (10) is rotatably installed in the support cover one (9), and the reciprocating lead screw (10) is provided with a matching lead screw nut (23), and the side surface of the lead screw nut (23) is fixedly installed with one of the pushing rod (4); Second motor (11), the second motor (11) is installed on the support cover one (9), and the output end of the second motor (11) is coaxially connected with the reciprocating lead screw (10); Sliding assembly, the sliding assembly is arranged on the conveying frame (3).
4. The leveling apparatus for wire mesh production according to claim 3, wherein The sliding assembly comprises: Support cover two (12), the support cover two (12) is fixedly installed at the top end of the conveying frame (3); Slide rod (13), the slide rod (13) is fixedly installed in the support cover two (12); Slide block (14), the slide block (14) is slidably installed on the slide rod (13), and the other pushing rod (4) is fixedly installed on the side surface of the slide block (14).
5. The leveling apparatus for wire mesh production according to claim 4, characterized in that, The blocking assembly comprises: Electric cylinder (15), the electric cylinder (15) is installed on the side surface of the placing plate (2); Blocking frame (16), the side surface of the blocking frame (16) is fixedly connected with the output end of the electric cylinder (15).
6. The leveling apparatus for wire mesh production according to claim 5, wherein The extension assembly comprises: Extension rod (17), the extension rod (17) is slidably installed on the side surface of the pushing rod (4); Bolt (18), the side surface of the pushing rod (4) is provided with a plurality of threaded holes, the side surface of the extension rod (17) is provided with a threaded hole, and the threaded hole is screw mounted with bolt (18).
7. The leveling apparatus for wire mesh production according to claim 1, wherein The conveying frame (3) is located between two placing plates (2).
8. The leveling apparatus for wire mesh production according to claim 2, wherein The top end of the conveying roller (5) is higher than the top end of the conveying frame (3).