Efficient gear rust removal equipment

Abstract

The utility model relates to an efficient gear derusting device which comprises a device body, the device body comprises a shell, a clamping part is arranged on the shell, a gear is clamped and fixed by the clamping part, a support is fixedly arranged at the top of the shell, a friction part is arranged on the support in a penetrating mode, a placing plate is arranged in the shell, and the friction part is arranged on the placing plate. A gear is placed on the placing plate, the placing plate comprises a plane and two inclined planes, and the plane is located between the two inclined planes; and gaps are formed between the placing plates and the inner wall of the shell. The utility model relates to the technical field of gear rust removal equipment. The derusting device has the effect of improving the working efficiency of derusting operation.

Description

Technical Field

[0001] This utility model relates to the technical field of gear rust removal equipment, and in particular to a high-efficiency gear rust removal equipment. Background Technology

[0002] The usual method for removing rust from gears is to fix the gears with two clamping blocks and then use the friction head in the friction part of the equipment to remove rust from the gear surface.

[0003] As the rust removal work progresses, all the waste generated during the operation is left on the placement plate. After processing a few gears, the waste on the placement plate needs to be cleaned, which interrupts the work process and reduces work efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency gear rust removal equipment, which can improve the efficiency of rust removal operations.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A high-efficiency gear rust removal device includes a device body, the device body including a shell, the shell being provided with a clamping part for clamping and fixing a gear, a bracket being fixedly provided on the top of the shell, a friction part passing through the bracket, a placement plate being provided inside the shell, the gear being placed on the placement plate, the placement plate including a plane and two inclined surfaces, the plane being located between the two inclined surfaces;

[0007] There are gaps between the placement plate and the inner wall of the shell.

[0008] In a preferred embodiment, the present invention can be further configured as follows: the clamping part includes two first fixing plates, one side of the two first fixing plates is fixed to the side corresponding to the housing, the top of the first fixing plates is provided with a telescopic device by a mounting bracket, one end of the telescopic device extends into the housing, and the telescopic end of the telescopic device is connected to a clamping block by a pin.

[0009] In a preferred embodiment, the present invention can be further configured such that the side of the clamping block near the gear is an arc surface with concave teeth.

[0010] In a preferred embodiment, the present invention can be further configured such that a support assembly is provided on both the placement plate and the housing.

[0011] The support assembly includes two second fixing plates, which are respectively fixed to both sides of the inner wall of the housing.

[0012] Each of the second fixing plates is fixedly provided with a support column at its top, and the top of both support columns is fixed to the bottom of the plane in the placement plate.

[0013] In a preferred embodiment, the present invention can be further configured such that: an opening is provided on one side of the housing, a collection box is provided inside the housing, and one end of the collection box passes through the opening;

[0014] The two second fixing plates are located between the plane and the collection box.

[0015] In summary, this utility model has at least one of the following beneficial technical effects:

[0016] 1. By setting the placement plate to a shape with a central plane and two sloping sides, the waste generated during the operation flows into the housing along the sloping sides, avoiding the accumulation of waste on the placement plate. After the work is completed each day, the staff cleans the equipment body once, improving the efficiency of rust removal operations. Attached Figure Description

[0017] Figure 1 This is a top view of the overall structure of this embodiment;

[0018] Figure 2 yes Figure 1 A schematic diagram of the structure without the support frame;

[0019] Figure 3 yes Figure 2 A schematic diagram of the structure excluding the placement plate.

[0020] In the figure, 1 is the equipment body; 11 is the shell; 12 is the bracket; 2 is the placement plate; 21 is the plane; 22 is the inclined plane; 3 is the first fixing plate; 31 is the telescopic device; 32 is the clamping block; 4 is the support assembly; 41 is the second fixing plate; 42 is the support column; and 5 is the collection box. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to the accompanying drawings.

[0022] Example:

[0023] Reference Figures 1-3 As shown, this utility model discloses a high-efficiency gear rust removal device, including a device body 1. The device body 1 includes a housing 11. The housing 11 is hollow inside and has an opening at the top.

[0024] A bracket 12 is fixedly mounted on the top of the housing 11. A friction part is mounted on the bracket 12. The friction part is existing technology and can be used to adjust the vertical height and remove rust from the gear surface.

[0025] The housing 11 is provided with a clamping part that clamps and fixes the gear. The clamping part includes two first fixing plates 3, one side of which is fixed to the opposite side of the housing 11. A telescopic device 31 is provided on the top of the first fixing plates 3 via a mounting bracket. One end of the telescopic device 31 extends into the housing 11, and the telescopic end of the telescopic device 31 is connected to a clamping block 32 via a pin. The side of the clamping block 32 near the gear is an arc surface with machined concave teeth.

[0026] The operator selects the appropriate clamping block 32 according to the actual size of the gear. Both telescopic joints 31 are existing technology, and both telescopic joints 31 are electrically connected to the PLC controller. The friction part is also electrically connected to the PLC controller.

[0027] The PLC controller controls the movement distance of the telescopic rods in the two telescopic joints 31, and controls the movement distance of the friction head in the friction part and controls the opening and closing of the friction head.

[0028] A placement plate 2 is provided inside the housing 11, and the gear is placed on the placement plate 2. The placement plate 2 includes a flat surface 21 and two inclined surfaces 22, with the flat surface 21 located between the two inclined surfaces 22. There are gaps between the placement plate 2 and the inner wall of the housing 11. Waste chips generated during the rust removal process flow into the housing 11 through the two inclined surfaces 22.

[0029] An opening is provided on one side of the housing 11, and a collection box 5 is provided inside the housing 11, with one end of the collection box 5 passing through the opening.

[0030] A support assembly 4 is provided on both the placement plate 2 and the housing 11. The support assembly 4 includes two second fixing plates 41, which are respectively fixed on both sides of the inner wall of the housing 11. A support column 42 is fixedly provided on the top of each second fixing plate 41, and the top of the two support columns 42 is fixed to the bottom of the plane 21 in the placement plate 2.

[0031] Two second fixing plates 41 are located between plane 21 and collection box 5.

[0032] In addition, to prevent waste debris from falling onto the second fixing plate 41, protrusions are provided on both sides of the top of the placement plate 2. The protrusions are provided along the width edge of the placement plate 2.

[0033] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high-efficiency gear rust removal device, comprising a device body (1), the device body (1) comprises a shell (11), the shell (11) is provided with a clamping part, the clamping part clamps and fixes a gear, a support (12) is fixedly arranged at the top of the shell (11), a friction part is arranged through the support (12), characterized in that, The housing (11) is provided with a placement plate (2), and the gear is placed on the placement plate (2). The placement plate (2) includes a plane (21) and two inclined surfaces (22). The plane (21) is located between the two inclined surfaces (22). There is a gap between the placement plate (2) and the inner wall of the shell (11).

2. The efficient gear rust removal apparatus according to claim 1, wherein: The clamping part includes two first fixing plates (3), one side of the two first fixing plates (3) is fixed to the side of the housing (11) corresponding to the side of the housing. The top of the first fixing plate (3) is provided with a telescopic device (31) by a mounting bracket. One end of the telescopic device (31) extends into the housing (11), and the telescopic end of the telescopic device (31) is connected to a clamping block (32) by a pin.

3. A high efficiency gear rust removal apparatus as claimed in claim 2, wherein: The side of the clamping block (32) closest to the gear is an arc surface with concave teeth.

4. The efficient gear rust removal apparatus as claimed in claim 3, wherein: The placement plate (2) and the housing (11) are both provided with a support component (4). The support assembly (4) includes two second fixing plates (41), which are respectively fixed to both sides of the inner wall of the housing (11); Each of the second fixing plates (41) is fixedly provided with a support column (42) at its top, and the top of both support columns (42) is fixed to the bottom of the plane (21) in the placement plate (2).

5. A high efficiency gear rusting apparatus as claimed in claim 4 wherein: An opening is provided on one side of the housing (11), and a collection box (5) is provided inside the housing (11), with one end of the collection box (5) passing through the opening; The two second fixing plates (41) are located between the plane (21) and the collection box (5).

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