Chamfering machine

By designing a chamfering machine and adopting components such as a dust collection cabinet and a double-head rotary grinding mechanism, the problems of high labor intensity and low efficiency in the chamfering process of metal-ceramic friction plates have been solved, realizing automated chamfering, reducing costs and improving efficiency and consistency.

CN224254931UActive Publication Date: 2026-05-19XIAN DAQIN SPECIAL MATERIAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAN DAQIN SPECIAL MATERIAL PROD CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In the current processing of metal-ceramic friction plates, the chamfering process is labor-intensive, inefficient, and costly, and the chamfering dimensions are inconsistent, which limits the efficiency of mass production.

Method used

A chamfering machine was designed, comprising a dust collection cabinet, a top shielding and protection mechanism, a double-head rotating sanding mechanism, a dust collection hood, and a dust filtration mechanism, to achieve automated sanding and dust collection, reduce manual labor intensity, and improve efficiency.

Benefits of technology

It enables automated chamfering of metal-ceramic friction pads, reducing labor intensity and labor costs, improving grinding efficiency, and ensuring the consistency of chamfer dimensions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chamfering machine, and relates to the technical field of metal ceramic friction plates. The top shielding protection mechanism is mounted and connected to the upper end of the dust collection placement cabinet; the double-head rotary grinding mechanism is mounted and connected to the top end of the interior of the dust collection placement cabinet; the metal ceramic friction plate grinding device has the technical effects that the double-end rotary grinding mechanism can grind metal ceramic friction plates on the two sides of the dust collection placing cabinet, so that automatic rotary grinding is achieved, the grinding efficiency is improved, the labor intensity of workers is reduced, the labor intensity of workers is reduced, and the working efficiency is improved. The labor intensity of workers and the labor cost are effectively reduced, the overall grinding efficiency can be effectively improved through automatic grinding of the two sides, the top shielding and protecting mechanism can conduct shielding and protection at the upper end of the dust collection containing cabinet, and splashing objects are effectively shielded and protected.
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Description

Technical Field

[0001] This utility model relates to the field of metal-ceramic friction plate processing technology, specifically a chamfering machine. Background Technology

[0002] In the processing and manufacturing of metal-ceramic friction pads, chamfering is required to avoid sharp edges. Originally, chamfering was done manually with diamond files, which resulted in high labor intensity, low efficiency, extremely high labor costs, and poor consistency of chamfer dimensions, severely restricting the delivery of mass-produced products.

[0003] Therefore, we propose a new type of chamfering machine to solve the above-mentioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides a chamfering machine, which solves the problems of low efficiency, high labor intensity and extremely high labor costs in the processing and preparation of chamfers for existing metal products.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a chamfering machine, comprising:

[0006] Vacuum storage cabinet;

[0007] A top shielding and protective mechanism is installed and connected to the upper end of the vacuum cleaner placement cabinet;

[0008] A dual-head rotary polishing mechanism is installed and connected to the top of the inside of the dust collection cabinet;

[0009] A dust collection hood is installed and connected to the lower inner side of the dust collection cabinet, and the dust collection hood is located below the double-headed rotary polishing mechanism;

[0010] A dust collection and filtration mechanism is installed and connected to the dust collection cover and fixed to the bottom of the inside of the dust collection cabinet.

[0011] Preferably, the vacuum cleaner cabinet includes a four-hole mounting base plate, the upper end of which is fixedly connected to a vacuum cleaner cabinet. An assembly slot is provided on the inner side of the upper end of the vacuum cleaner cabinet. A top shielding and protection mechanism is installed on the vacuum cleaner cabinet through the assembly slot. A maintenance and heat dissipation panel is installed on the front end of the vacuum cleaner cabinet by screws.

[0012] Preferably, the top shielding and protection mechanism includes a shielding cover plate, the lower end of which is fixedly connected to a bottom sleeve plate. The shielding cover plate is fitted into the assembly slot of the vacuum cleaner cabinet through the bottom sleeve plate. An installation slot is provided on the inner side of the upper end of the shielding cover plate. A well-shaped installation plate is fitted onto the shielding cover plate through the installation slot. Transparent shielding inclined plates are fixed to both ends of the well-shaped installation plate.

[0013] Preferably, the dual-head rotary grinding mechanism includes a screw mounting plate, a high-speed motor is fixedly connected to the lower end of the screw mounting plate, quick-release chucks that pass through the vacuum cleaner cabinet are fixedly connected to the output shafts at both ends of the high-speed motor, diamond grinding heads are fixedly connected to the outer ends of the quick-release chucks, and a dust collection cover is installed below the diamond grinding heads.

[0014] Preferably, the dust collection hood includes a collection hood shell, the inside of which is a collection cavity, and a conveying bend is fixedly connected to the lower end of the collection hood shell, and a dust collection and filtering mechanism is installed at the other end of the conveying bend.

[0015] Preferably, two dust collection hoods are provided, and the dust collection hoods are symmetrically distributed on the outside of the vacuum cleaner cabinet.

[0016] Preferably, the dust collection and filtration mechanism includes a dust collection fan, which is installed on the bottom of the inside of the dust collection cabinet by screws. A filter cartridge is installed on the suction end of the dust collection fan by screws. A three-way connecting pipe is installed on the upper end of the filter cartridge by screws. Symmetrical conveying bends are installed on the other two ends of the three-way connecting pipe by screws.

[0017] Preferably, a filter cartridge is installed inside the filter cartridge.

[0018] Compared with the prior art, the present invention provides a chamfering machine, which has the following beneficial effects:

[0019] 1. The dual-head rotary polishing mechanism of this utility model can polish the metal-ceramic friction plates on both sides of the dust collection cabinet, thereby automating the rotation and polishing, effectively reducing the labor intensity and labor costs of personnel, and the automated polishing on both sides can effectively improve the overall polishing efficiency.

[0020] 2. This utility model can provide top shielding and protection at the top of the vacuum cleaner cabinet by setting a top shielding and protection mechanism, effectively shielding and protecting against splashes. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the top shielding and protective mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the bottom structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the dust collection cover and dust filtration mechanism of this utility model;

[0025] Figure 5 This is a schematic diagram of the dual-head rotary grinding mechanism of this utility model.

[0026] In the picture:

[0027] 1. Transparent obstruction slant plate; 2. Obstruction cover plate; 11. Well-shaped mounting plate; 22. Bottom sleeve plate; 221. Assembly sleeve groove; 23. Installation sleeve groove; 3. Collection cover shell; 31. Collection sleeve cavity; 32. Conveying bend pipe; 33. T-connector pipe; 4. Diamond grinding head; 41. Screw mounting plate; 42. High-speed motor; 5. Four-hole mounting base plate; 6. Vacuum cleaner cabinet; 61. Maintenance and heat dissipation panel; 7. Quick-release clamp; 8. Filter cartridge; 81. Vacuum cleaner fan. Detailed Implementation

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model. Example

[0029] This embodiment provides a technical solution: a chamfering machine, such as... Figures 1-5 As shown, it includes a vacuum storage cabinet, a top shielding and protection mechanism, a dual-head rotary polishing mechanism, a vacuum collection hood, and a vacuum filter mechanism.

[0030] The top shielding and protective mechanism is installed at the top of the dust collection cabinet, effectively blocking and protecting against flying debris. The dual-head rotary polishing mechanism is installed at the top inside the dust collection cabinet, polishing the metal-ceramic friction plates on both sides of the cabinet. The dust collection hood is installed at the bottom inside the dust collection cabinet, collecting dust from both sides. Located below the dual-head rotary polishing mechanism, the dust collection hood collects polishing debris. The dust filter mechanism is installed on the dust collection hood, transferring negative pressure suction to collect polishing debris. The dust filter mechanism is fixed to the bottom inside the dust collection cabinet, allowing for stable dust adsorption.

[0031] The vacuum cleaner cabinet includes a four-hole mounting base plate 5, which can be installed in a designated position with screws. The upper end of the four-hole mounting base plate 5 is fixed to the vacuum cleaner cabinet 6, which can drive the vacuum cleaner cabinet 6 to be placed stably. The upper inner side of the vacuum cleaner cabinet 6 is provided with an assembly slot 221, through which the vacuum cleaner cabinet 6 can be installed. The vacuum cleaner cabinet 6 is equipped with a top shielding and protection mechanism through the assembly slot 221, so that the top shielding and protection mechanism can be installed and placed accordingly for shielding. The front end of the vacuum cleaner cabinet 6 is equipped with a maintenance and heat dissipation panel 61 by screws. When personnel open the maintenance and heat dissipation panel 61, they can perform maintenance on the inside of the vacuum cleaner cabinet 6.

[0032] The dual-head rotary grinding mechanism includes a screw mounting plate 41, which is installed at the top of the inside of the vacuum cleaner cabinet 6. A high-speed motor 42 is fixedly connected to the lower end of the screw mounting plate 41, and the high-speed motor 42 can be stably driven on the screw mounting plate 41. Quick-release chucks 7 that pass through the vacuum cleaner cabinet 6 are fixedly connected to the output shafts at both ends of the high-speed motor 42. When the output shafts of the high-speed motor 42 rotate, they can drive the quick-release chucks 7 to rotate. A diamond grinding head 4 is fixedly connected to the outer end of the quick-release chucks 7, and the quick-release chucks 7 can drive the diamond grinding head 4 to rotate. The diamond grinding head 4 can then contact the external metal-ceramic friction plate. The metal-ceramic friction plate is transported by an external clamping and conveying device, thereby determining its position and ensuring the consistency of grinding during grinding. A dust collection hood is installed below the diamond grinding head 4 to collect the debris that falls off the diamond grinding head 4 during grinding.

[0033] like Figures 1-3As shown, the top shielding and protection mechanism includes a shielding cover plate 2, which can provide shielding. A bottom sleeve plate 22 is fixedly connected to the lower end of the shielding cover plate 2. The shielding cover plate 2 is fitted into the assembly slot 221 of the vacuum cleaner cabinet 6 through the bottom sleeve plate 22, so that it can be installed accordingly. An installation slot 23 is opened on the inner side of the upper end of the shielding cover plate 2. The shielding cover plate 2 can be limited in position through the installation slot 23 at the top. A well-shaped installation plate 11 is fitted onto the shielding cover plate 2 through the installation slot 23, so that the well-shaped installation plate 11 can be installed accordingly. Transparent shielding inclined plates 1 are fixedly connected to both ends of the well-shaped installation plate 11. The well-shaped installation plate 11 can drive the transparent shielding inclined plates 1 to be placed for shielding, effectively shielding the flying grinding debris.

[0034] During use, the top shielding mechanism can provide protection at the top of the vacuum cleaner cabinet, effectively blocking and protecting against splashes. The dual-head rotary polishing mechanism can polish the metal-ceramic friction plates on both sides of the vacuum cleaner cabinet. The dust collection hood can collect dust on both sides of the vacuum cleaner cabinet. The dust collection hood is located below the dual-head rotary polishing mechanism and can collect polishing debris accordingly. The dust filtration mechanism can transfer negative pressure suction to the dust collection hood, thereby collecting polishing debris. The dust filtration mechanism can be stably placed at the bottom of the vacuum cleaner cabinet to adsorb dust. Example

[0035] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figure 1 , Figure 3 and Figure 4 As shown, to further better realize this utility model, the following configuration is specifically adopted: the dust collection hood includes a collection hood shell 3, and a collection cavity 31 is opened inside the collection hood shell 3. The collection hood shell 3 can receive the grinding debris through the area of ​​the collection cavity 31. A conveying bend 32 is fixedly connected to the lower end of the collection hood shell 3. The debris collected by the collection hood shell 3 can be conveyed through the conveying bend 32. A dust collection and filtering mechanism is installed at the other end of the conveying bend 32. The debris inside the conveying bend 32 can be collected by the dust collection and filtering mechanism.

[0036] Two dust collection hoods are installed, and they are symmetrically distributed on the outside of the vacuum cleaner cabinet 6, so that debris can be collected from both sides.

[0037] The dust collection and filtration mechanism includes a dust collection fan 81, which is installed on the bottom of the dust collection cabinet 6 with screws. The dust collection fan 81 can be stably placed in the dust collection cabinet 6 to adsorb dust. The suction end of the dust collection fan 81 is equipped with a filter cartridge 8 with screws. The negative pressure suction generated by the dust collection fan 81 can be transmitted to the filter cartridge 8. The upper end of the filter cartridge 8 is equipped with a three-way connecting pipe 33 with screws. The filter cartridge 8 can transmit the negative pressure suction to the three-way connecting pipe 33. The other two ends of the three-way connecting pipe 33 are equipped with symmetrical conveying bends 32 with screws. The three-way connecting pipe 33 can adsorb debris through the conveying bends 32. The debris can be effectively filtered and collected when passing through the filter cartridge 8.

[0038] The filter cartridge 8 has a filter element installed inside, which can effectively filter and collect the filter.

[0039] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A chamfering machine, characterized in that, include: Vacuum storage cabinet; A top shielding and protective mechanism is installed and connected to the upper end of the vacuum cleaner placement cabinet; A dual-head rotary polishing mechanism is installed and connected to the top of the inside of the dust collection cabinet; A dust collection hood is installed and connected to the lower inner side of the dust collection cabinet, and the dust collection hood is located below the double-headed rotary polishing mechanism; A dust collection and filtration mechanism is installed and connected to the dust collection cover and fixed to the bottom of the inside of the dust collection cabinet.

2. The chamfering machine according to claim 1, characterized in that: The vacuum cleaner cabinet includes a four-hole mounting base plate (5), and a vacuum cleaner cabinet (6) is fixedly connected to the upper end of the four-hole mounting base plate (5). An assembly slot (221) is opened on the inner side of the upper end of the vacuum cleaner cabinet (6). A top shielding and protection mechanism is installed on the vacuum cleaner cabinet (6) through the assembly slot (221). A maintenance and heat dissipation panel (61) is installed on the front end of the vacuum cleaner cabinet (6) by screws.

3. The chamfering machine according to claim 1 or 2, characterized in that: The top shielding and protection mechanism includes a shielding cover plate (2), the lower end of which is fixedly connected to a bottom sleeve plate (22). The shielding cover plate (2) is sleeved in the assembly slot (221) of the vacuum cleaner cabinet (6) through the bottom sleeve plate (22). An installation slot (23) is opened on the inner side of the upper end of the shielding cover plate (2). A well-shaped installation plate (11) is sleeved on the shielding cover plate (2) through the installation slot (23). Transparent shielding inclined plates (1) are fixed at both ends of the well-shaped installation plate (11).

4. The chamfering machine according to claim 1, characterized in that: The dual-head rotary grinding mechanism includes a screw mounting plate (41), a high-speed motor (42) is fixedly connected to the lower end of the screw mounting plate (41), quick-release chucks (7) passing through the vacuum cleaner cabinet (6) are fixedly connected to the output shafts at both ends of the high-speed motor (42), a diamond grinding head (4) is fixedly connected to the outer end of the quick-release chuck (7), and a dust collection cover is installed below the diamond grinding head (4).

5. The chamfering machine according to claim 1 or 4, characterized in that: The dust collection hood includes a collection hood shell (3), the inside of which is a collection cavity (31), and a conveying bend (32) is fixedly connected to the lower end of the collection hood shell (3), and a dust collection and filtration mechanism is installed at the other end of the conveying bend (32).

6. The chamfering machine according to claim 5, characterized in that: There are two dust collection hoods, which are symmetrically distributed on the outside of the dust collection cabinet (6).

7. The chamfering machine according to claim 5, characterized in that: The dust collection and filtration mechanism includes a dust collection fan (81), which is installed on the bottom of the dust collection cabinet (6) by screws. The suction end of the dust collection fan (81) is fitted with a filter cartridge (8) by screws. The upper end of the filter cartridge (8) is fitted with a three-way connecting pipe (33) by screws. The other two ends of the three-way connecting pipe (33) are fitted with symmetrical conveying bends (32) by screws.

8. The chamfering machine according to claim 7, characterized in that: The filter cartridge (8) has a filter core installed inside.