Gypsum batten production equipment

Abstract

The utility model discloses gypsum batten production equipment, and belongs to the field of gypsum hollow batten forming equipment. The base comprises a first bottom plate and a second bottom plate, the first bottom plate is fixedly connected with the second bottom plate, a side plate is arranged at the upper end of the first bottom plate, a plurality of baffles are arranged in the middle of the side plate, a fixing plate is fixedly connected to the first bottom plate on one side of the side plate in the length direction, and a plurality of telescopic devices are arranged on the side, facing the first bottom plate, of the fixing plate; a lower bottom plate is arranged in the middle of the bottom of the first bottom plate, a plurality of open holes are formed in the lower bottom plate, first sliding rails are arranged on the two sides of the second bottom plate, a through hole is formed in the middle of the second bottom plate, toothed rail holes are formed in the two sides of the through hole, and first toothed rails are fixedly connected into the toothed rail holes. The blank pipe mechanism is matched with the rotary sealing plate device, blank pipes are automatically placed, a template is automatically formed, gypsum battens are conveniently formed, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of gypsum hollow wall panel forming equipment, and more specifically, it relates to a gypsum strip board production equipment. Background Technology

[0002] Gypsum board, as a lightweight, high-strength building material with excellent fire resistance, sound insulation, and thermal insulation properties, is widely used in modern construction. However, traditional production equipment has many problems, such as the need for manual labor in operations like pouring and core removal, resulting in low production efficiency and discontinuous production steps, leading to resource waste and limiting the production and application of gypsum board.

[0003] To address the aforementioned technical problems, this application proposes a solution. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a gypsum board production equipment, which automatically places the empty tube and forms the template by means of a set empty tube mechanism and a rotating sealing plate device, which facilitates the forming of gypsum board, saves labor and improves work efficiency.

[0005] A gypsum board production equipment includes a base, a hollow tube mechanism, baffles, and a rotating sealing plate device. The base includes a base plate one and a base plate two, which are fixedly connected. Side plates are fixedly connected to both sides of the upper end of the base plate one. Multiple baffles are slidably connected to the middle of the side plates. A fixing plate is fixedly connected to one side of the base plate one along the length direction of the side plates. The fixing plate is perpendicular to the base plate one. Multiple telescopic devices are fixedly connected to the side of the fixing plate facing the base plate one. A fixing block is fixedly connected to the telescopic end of the telescopic device. The fixing block is fixedly connected to the side near the baffle. A lower base plate is fixedly connected to the middle of the bottom of the base plate one. Multiple openings are provided on the lower base plate. Slide rails one are fixedly connected to both sides of the base plate two. Slide rails one are perpendicular to the side plates. A through hole is provided in the middle of the base plate two. Gear rail holes are provided on both sides of the through hole. The length direction of the gear rail holes is parallel to that of the slide rail one. Gear rails one are fixedly connected inside the gear rail holes.

[0006] Preferably, there are multiple empty tube mechanisms, each including a slide block two slidably connected to a slide rail one. A slide plate is fixedly connected to one side of the slide block two. Two slide rails two and two driving devices are fixedly connected to the upper end of the slide plate. The two slide rails two are perpendicular to the length direction of the slide rail one. A slide block one is slidably connected to the slide rail two. A sliding frame is fixedly connected to the upper end of the slide block one. The sliding frame is "L" shaped. Multiple empty tubes are fixedly connected to the side of the sliding frame facing the baffle. A side sealing plate one is fixedly connected to the end of the empty tube near the sliding frame. A locking pin is movably connected to the sliding frame. Multiple locking pin holes are opened on the slide plate directly below the locking pin. The locking pin is movably connected to the locking pin holes. A gear is fixedly connected to the extended end of the driving device. The gear is meshed with the gear rail one for transmission. The bottom of the slide plate is fixedly connected to the baffle and the fixed frame. A rope is fixedly connected to the fixed frame.

[0007] Preferably, a traction rod is slidably connected inside the opening, and a connecting rod is fixedly connected in series at one end of the traction rods near the baffle plate. The rope is fixedly connected to the connecting rod, and the baffle plate passes through the through hole and abuts against the traction rod.

[0008] Preferably, a plurality of rotating shaft holes are fixedly connected to the side plate of the base plate one away from the base plate two. There are multiple rotating sealing plate devices, each of which includes a rotating shaft one rotatably connected to the rotating shaft hole. A side sealing plate two is fixedly connected to one side of the rotating shaft one. A plurality of empty tube grooves are provided on one side of the side sealing plate two. The empty tube grooves cooperate with empty tubes. A guide rod is fixedly connected to the other side of the side sealing plate two. The guide rod is "L" shaped. A rotating shaft two is fixedly connected to one end of the guide rod. The rotating shaft two is rotatably connected to the traction rod.

[0009] Preferably, the side plate has a side shaft hole and multiple side shaft grooves.

[0010] Preferably, shafts are fixedly connected to both sides of the baffle, one shaft of the baffle is fixedly connected to a side shaft hole, and the shafts of the other baffles are slidably connected to side shaft grooves. Grooves are opened on both sides above the shaft of the baffle, and the grooves abut against the first side sealing plate and the second side sealing plate, respectively.

[0011] Preferably, the two sides of the baffle are rotatably connected to connecting rods through the side shaft grooves, and the connecting rods on different baffles are rotatably connected in sequence.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention utilizes the cooperation of an empty tube mechanism and a rotating sealing plate device. The empty tube mechanism drives the rotating sealing plate device on the other side to move synchronously towards the baffle, so that the side sealing plates one and two on both sides and the adjacent baffle form a mold for making gypsum board. Furthermore, the empty tube between the molds can be inserted into the groove of another empty tube to prevent deformation of the empty tube during material feeding. This solves the problem of manually placing the empty tubes inside each time gypsum material is poured into the mold, greatly improving efficiency, increasing the degree of automation, reducing manual intervention, and making the production of gypsum board more mature. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a side view of the present invention.

[0016] Figure 3 This is a structural diagram of the base and the device on the base of this utility model.

[0017] Figure 4 for Figure 3 Enlarged view of a portion of the structure in section A;

[0018] Figure 5 This is a schematic diagram of the structure of the bottom of the base of this utility model;

[0019] Figure 6 This is a schematic diagram of the bottom structure of the present invention after the base has been removed;

[0020] Figure 7 This is a structural schematic diagram from another perspective of the present invention;

[0021] Figure 8 for Figure 7 Enlarged view of a local structure in section B;

[0022] Figure 9 A schematic diagram of the specific structure of the rotating sealing plate device;

[0023] Figure 10 This is a schematic diagram of the specific structure of the baffle.

[0024] In the diagram, 1. Base; 101. Base Plate 1; 102. Side Plate; 102A. Side Shaft Hole; 102B. Side Shaft Groove; 103. Rotary Shaft Hole; 104. Fixing Plate; 105. Telescopic Device; 106. Fixing Block; 107. Slide Rail 1; 108. Gear Rail 1; 109. Gear Rail Hole; 110. Through Hole; 111. Lower Base Plate; 111A. Opening; 112. Base Plate 2; 2. Empty Tube Mechanism; 201. Sliding Frame; 202. Side Sealing Plate 1; 203. Empty Tube; 20 4. Locking pin; 205. Slide 1; 206. Drive device; 206A. Gear; 207. Slide rail 2; 208. Slide plate; 209. Slide 2; 210. Baffle plate; 211. Locking pin hole; 212. Fixing frame; 3. Baffle plate; 301. Shaft; 302. Groove; 4. Rotating sealing plate device; 401. Empty pipe groove; 402. Side sealing plate 2; 403. Rotating shaft 1; 404. Guide rod; 405. Rotating shaft 2; 5. Rope; 6. Traction rod; 7. Connecting rod. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings:

[0026] The directional terms used in the detailed description paragraphs are only for the convenience of those skilled in the art to understand the technical solutions described in this application based on the visual orientation shown in the accompanying drawings. Unless otherwise expressly specified and limited, the terms "setting," "installation," "connection," etc., should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] like Figures 1 to 10As shown, a gypsum board production equipment can automate the production of gypsum boards, reducing manual intervention. It includes a base 1, a hollow tube mechanism 2, baffles 3, and a rotating sealing plate device 4. The base 1 includes a first base plate 101 and a second base plate 112, which are fixedly connected. Side plates 102 are fixedly connected to both sides of the upper end of the first base plate 101. Multiple baffles 3 are slidably connected to the middle of the side plates 102. A fixing plate 104 is fixedly connected to one side of the first base plate 101 along the length of the side plates 102. The fixed plate 104 is perpendicular to the base plate 101. Multiple telescopic devices 105 are fixedly connected to the side of the fixed plate 104 facing the base plate 101. A fixed block 106 is fixedly connected to the telescopic end of each telescopic device 105. The fixed block 106 is fixedly connected to the side near the baffle 3. A lower base plate 111 is fixedly connected to the bottom center of the base plate 101. Multiple openings 111A are provided on the lower base plate 111, primarily to limit the movement of the traction rod 6, allowing it to slide within the openings 111A. Slide rails 107 are fixedly connected to both sides of the base plate 112. Slide rails 107 are perpendicular to the side plate 102. A through hole 110 is provided in the center of the base plate 112. Gear holes 109 are provided on both sides of the through hole 110. The length direction of the gear holes 109 is parallel to that of the slide rails 107. A gear 108 is fixedly connected within the gear holes 109.

[0028] like Figure 1 As shown, there are multiple air traffic control mechanisms 2, such as... Figure 2 As shown, each air pipe mechanism 2 includes a slide block 209 slidably connected to slide rail 107. A slide plate 208 is fixedly connected to one side of slide block 209. Two slide rails 207 and two drive devices 206 are fixedly connected to the upper end of slide plate 208. The two slide rails 207 are perpendicular to the length direction of slide rail 107. A slide block 205 is slidably connected to slide rail 207. A sliding frame 201 is fixedly connected to the upper end of slide block 205. The sliding frame 201 is "L" shaped. Multiple empty tubes 203 are fixedly connected to the side of the sliding frame 201 facing the baffle 3. A side sealing plate 202 is fixedly connected to the end of each empty tube 203 near the sliding frame 201. A locking pin 204 is movably connected to the sliding frame 201. Multiple locking pin holes 211 are opened on the slide plate 208 directly below the locking pin 204. The locking pin 204 is movably connected to the locking pin holes 211. By inserting and removing the locking pin 204, the multiple empty tube mechanisms 2 can be moved together to clean impurities from the empty tubes. A gear 206A is fixedly connected to the extended end of the drive device 206. The gear 206A meshes with the gear rail 108 for transmission. The bottom of the slide plate 208 is fixedly connected to the baffle 210 and the fixing frame 212. A rope 5 is fixedly connected to the fixing frame 212. In this utility model, the drive device 206 uses a servo motor, which has the advantage of good synchronization. It can slide the slide plate 208 synchronously, avoiding uneven wear between the gear 206A and the gear rail 108 caused by inconsistent synchronization, thus preventing damage.

[0029] A traction rod 6 is slidably connected within the opening 111A. Multiple traction rods 6 are connected in series to a connecting rod 7 near one end of the baffle plate 210. A rope 5 is fixedly connected to the connecting rod 7. The baffle plate 210 passes through the through-hole 110 and abuts against the traction rod 6. The rope 5 is used because when the baffle plate 210 moves forward to close the bottom rotating sealing plate device 4, the rotating sealing plate device cannot be retracted backward due to inconsistent stroke. Using the rope 5 allows the sliding plate 208 to move backward a certain distance before starting to pull the traction rod 6 backward, thus disengaging the rotating sealing plate device 4, resulting in better performance. The rope 5 used here is a steel cable, which is stronger, more durable, and has a longer lifespan. Multiple pivot holes 103 are fixedly connected to the side plate 102 at the end of the base plate 101 away from the base plate 2 112. There are multiple rotating sealing plate devices 4. Each rotating sealing plate device includes a pivot 403 rotatably connected to the pivot hole 103. A side sealing plate 2 402 is fixedly connected to one side of the pivot 403. Multiple empty tube grooves 401 are provided on one side of the side sealing plate 2 402. The empty tube grooves 401 cooperate with the empty tubes 203. The purpose of setting the empty tube grooves 401 is that, when making gypsum board, the length of the gypsum board is relatively long. If there were no empty tube grooves 401 to cooperate with it, when the gypsum material is poured downward to make the board, the empty tubes 203 may be bent after a long period of use. However, after adding the empty tube grooves 401, the empty tubes 203 are supported on both sides, so the empty tubes 203 will not bend to one side. A guide rod 404 is fixedly connected to the other side of the side sealing plate 402. The guide rod 404 is "L" shaped. One end of the guide rod 404 is fixedly connected to a rotating shaft 405. The rotating shaft 405 is rotatably connected to the traction rod 6.

[0030] The side plate 102 has a side shaft hole 102A and multiple side shaft grooves 102B. Shafts 301 are fixedly connected to both sides of the baffle 3. The shaft 301 of one baffle 3 is fixedly connected to the side shaft hole 102A, while the shafts 301 of the other baffles 3 are slidably connected to the side shaft grooves 102B. Grooves 302 are formed on both sides above the shafts 301 of the baffle 3, and these grooves 302 abut against the first side sealing plate 202 and the second side sealing plate 402, respectively. Connecting rods 7 are rotatably connected to the shafts 301 on both sides of the baffle 3 through the side shaft grooves 102B. The connecting rods 7 on different baffles 3 are rotatably connected in sequence. The advantage of this design is that the telescopic device 105 only needs to apply force to one baffle 3; whether it is stretching or contracting, it will drive all the baffles 3 to move.

[0031] Those skilled in the art can use existing technologies they possess, such as installing appropriate mechanical limit switches or photoelectric sensors, to limit the specified positions of each actuator during the following operation process; to achieve automated operation, this utility model can use numerical control technology or PLC to control the actions of each actuator.

[0032] Working process: The telescopic device 105 on one side pushes the baffle 3 to begin squeezing, so that the shafts 301 on both sides of the baffle 3 abut against one side of the side shaft groove 102B. After the baffles 3 on both sides form an elongated groove, the telescopic device 105 stops moving. Then, the drive device 206 in the empty tube mechanism 2 located above the bottom plate 2 112 rotates, so that the gear 206A and the gear rail 1 108 mesh and rotate. The slide plate 208 moves to one side of the baffle 3, so that all the empty tubes 203 on the baffle 3 enter the two adjacent baffles 3. In the empty trough, when the side sealing plate 202 is about to approach the baffle 3, the bottom baffle 210 abuts against the traction rod 6 and moves forward. The traction rod 6 pushes the rotating sealing plate device 4 to rotate upward. When the side sealing plate 202 abuts against the slot 302 on one side of the baffle 3, the side sealing plate 402 on the other side also abuts against the slot 302 on the other side of the baffle 3. At the same time, the empty pipe 203 enters the empty pipe trough 401 on one side, and the gypsum material is transported from the top of the baffle 3 to the adjacent baffle 3.

[0033] After the plaster hardens to form a plasterboard, the drive device 206 is activated first, reversing to move the sliding plate 208 backward, pulling the empty tube out of the plasterboard. As the side sealing plate 202 moves away from the plasterboard, the rope 5 at the bottom of the sliding plate 208 slowly tauts, pulling the connecting rod 7 and causing the traction rod 6 to move backward, rotating the side sealing plate 402 of the rotating sealing plate device 4 and separating it from the plasterboard. Once the side sealing plates 202 and 402 on both sides have separated, the drive device 206 stops. The telescopic device 105 is activated and retracts backward, pulling the baffles 3 to move towards one side of the telescopic device 105. The baffles 3 are connected to each other by the connecting rod 7 and move sequentially. The plasterboard in the middle of the baffles 3 also moves towards one side of the telescopic device 105. This demolds the plasterboard from the base plate 101 and the baffles 3, and then the demolded plasterboard is transferred by machine. The above steps are repeated for batch production of plasterboard.

[0034] Finally, although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A gypsum board production equipment, comprising a base (1), an empty tube mechanism (2), a baffle (3), and a rotating sealing plate device (4), characterized in that: The base (1) includes a base plate one (101) and a base plate two (112). The base plate one (101) and the base plate two (112) are fixedly connected. Side plates (102) are fixedly connected to both sides of the upper end of the base plate one (101). Multiple baffles (3) are slidably connected in the middle of the side plates (102). A fixing plate (104) is fixedly connected to the base plate one (101) on one side of the side plate (102) along its length direction. The fixing plate (104) is perpendicular to the base plate one (101). Multiple telescopic devices (105) are fixedly connected to the side of the fixing plate (104) facing the base plate one (101). A fixing block (106) is fixedly connected to the telescopic end of the telescopic device (105). The fixing block (106) is fixedly connected to the side near the baffle (3). The bottom plate (111) is fixedly connected to the middle of the bottom of the first base plate (101). The lower base plate (111) has multiple openings (111A). The slide rail (107) is fixedly connected to both sides of the second base plate (112). The slide rail (107) is perpendicular to the side plate (102). The second base plate (112) has a through hole (110) in the middle. The second base plate (112) has toothed rail holes (109) on both sides of the through hole (110). The length direction of the toothed rail hole (109) is parallel to the slide rail (107). The toothed rail (108) is fixedly connected inside the toothed rail hole (109).

2. The gypsum board production equipment according to claim 1, characterized in that: The air tube mechanism (2) has multiple components. Each air tube mechanism (2) includes a slide block (209) that is slidably connected to the slide rail (107). A slide plate (208) is fixedly connected to one side of the slide block (209). Two slide rails (207) and two drive devices (206) are fixedly connected to the upper end of the slide plate (208). The two slide rails (207) are perpendicular to the length direction of the slide rail (107). A slide block (205) is slidably connected to the slide rail (207). A sliding frame (201) is fixedly connected to the upper end of the slide block (205). The sliding frame (201) is "L"-shaped. Multiple air tubes are fixedly connected to the side of the sliding frame (201) facing the baffle (3). (203), the empty tube (203) is fixedly connected to the side sealing plate (202) at one end near the sliding frame (201). The sliding frame (201) is movably connected to the locking pin (204). The sliding plate (208) directly below the locking pin (204) is provided with multiple locking pin holes (211). The locking pin (204) is movably connected to the locking pin holes (211). The drive device (206) is fixedly connected to the extended end of the gear (206A). The gear (206A) is meshed with the gear rail (108) for transmission. The bottom of the sliding plate (208) is fixedly connected to the baffle plate (210) and the fixing frame (212). The fixing frame (212) is fixedly connected to the rope (5).

3. The gypsum board production equipment according to claim 2, characterized in that: A traction rod (6) is slidably connected inside the opening (111A). A connecting rod (7) is connected in series to one end of the multiple traction rods (6) near the baffle plate (210). The rope (5) is fixedly connected to the connecting rod (7). The baffle plate (210) passes through the through hole (110) and abuts against the traction rod (6).

4. The gypsum board production equipment according to claim 3, characterized in that: Multiple pivot holes (103) are fixedly connected to the side plate (102) of the base plate one (101) away from the base plate two (112). There are multiple rotating sealing plate devices (4). Each rotating sealing plate device includes a pivot one (403) rotatably connected to the pivot hole (103). A side sealing plate two (402) is fixedly connected to one side of the pivot one (403). A multiple empty tube groove (401) is provided on one side of the side sealing plate two (402). The empty tube groove (401) cooperates with the empty tube (203). A guide rod (404) is fixedly connected to the other side of the side sealing plate two (402). The guide rod (404) is "L" shaped. A pivot two (405) is fixedly connected to one end of the guide rod (404). The pivot two (405) is rotatably connected to the traction rod (6).

5. The gypsum board production equipment according to claim 1, characterized in that: The side plate (102) has a side shaft hole (102A) and multiple side shaft grooves (102B).

6. The gypsum board production equipment according to claim 5, characterized in that: The baffle (3) is fixedly connected to shafts (301) on both sides. One shaft (301) of the baffle (3) is fixedly connected to the side shaft hole (102A), and the shafts (301) of the other baffles (3) are slidably connected to the side shaft grooves (102B). The baffle (3) shaft (301) is provided with slots (302) on both sides above the shaft (301). The slots (302) abut against the side sealing plate one (202) and the side sealing plate two (402) respectively.

7. The gypsum board production equipment according to claim 6, characterized in that: The two sides of the baffle (3) are connected to the connecting rod (7) through the side shaft groove (102B). The connecting rod (7) on different baffles (3) are connected in turn.

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