Fungus bag rope binding machine
By designing a rope-turning, bag-clamping, rope-pulling, rope-cutting, rope-tying, and bag-standing mechanism for the mushroom bag tying machine, the problems of low efficiency and complex equipment in traditional rope tying were solved. This resulted in a highly efficient and unmanned mushroom bag tying process with adaptability to multiple specifications, thereby improving production efficiency and equipment utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGZHOU ZHONGLI MASCH EQUIP CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional edible mushroom bag production relies on manual rope tying, which is inefficient and labor-intensive. Existing mechanical rope tying equipment has a complex structure, poor coordination, is prone to rope jamming, and the knots are not secure. In addition, it lacks precise rope cutting function and is difficult to adapt to the continuous production needs of mushroom bags of different sizes.
Design a mushroom bag binding machine, including rope turning, bag clamping, rope pulling and cutting, rope tying and bag standing mechanisms. Achieve unmanned operation throughout the entire process through collaborative control. The integrated design of rope lubrication box and guide plate reduces the friction coefficient. Pneumatic shears achieve millimeter-level precision cutting, adapting to the continuous production of mushroom bags of different specifications.
It has achieved a more than 3-fold increase in efficiency throughout the entire process of binding mushroom bags, adapts to the continuous production of mushroom bags of different specifications, increases space utilization by 40%, and significantly improves maintenance convenience.
Smart Images
Figure CN224257038U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mushroom bag processing technology, specifically to a mushroom bag binding machine. Background Technology
[0002] Traditional edible mushroom bag production mainly relies on manual rope tying, which suffers from low efficiency, high labor intensity, and high costs. Existing mechanical rope tying equipment generally suffers from defects such as complex structure, poor coordination, easy rope jamming, and weak knots. Although some automated equipment can complete basic operations, it lacks precise rope cutting capabilities and has low work efficiency, making it difficult to meet the continuous production needs of mushroom bags of different sizes. Utility Model Content
[0003] In view of this, the present invention provides a mushroom bag binding machine to solve the technical problem that some automated equipment lacks precise rope cutting function and has low working efficiency, making it difficult to adapt to the continuous production needs of mushroom bags of different specifications.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A mushroom bag tying machine includes a frame and a rope-turning mechanism, a bag-clamping mechanism, a rope-pulling and rope-cutting mechanism, a rope-tying mechanism, a bag-standing mechanism, and a bag-transferring mechanism mounted thereon, wherein:
[0006] The rope-turning mechanism is located at the upper end of the frame and drives the rope-pressing support plate to rotate via a hollow shaft;
[0007] The bag clamping mechanism is located below the rope turning mechanism, and the bag clamping mechanism includes a bag clamping cylinder and a bag pressing claw driven by the bag clamping cylinder;
[0008] The rope pulling and cutting mechanism is located below the bag clamping mechanism and includes a rope pressing cylinder, a rope pulling cylinder, and pneumatic scissors.
[0009] The knotting mechanism and the rope-turning mechanism are spaced apart, and the knotting cylinder and the knotting fingers work together to complete the double knotting;
[0010] Both the bag-standing mechanism and the bag-transferring mechanism are located below the bag-clamping mechanism, and the bag-standing and bag-clamping cylinders are used to stand up and transfer the mushroom bags.
[0011] Furthermore, the rope-turning mechanism includes a rope-turning motor, a transmission assembly, and a hollow shaft connected in sequence. The rope-pressing support plate is connected to the hollow shaft through a rope-pressing plate spring, and a small claw rope plate is provided below the rope-pressing support plate.
[0012] Furthermore, the bag clamping mechanism includes a bag clamping and pressing cylinder, a bag pressing moving shaft, a bag pressing bottom plate, and a first Y-shaped connector. The bag pressing claw is driven by the bag clamping cylinder to achieve swing clamping.
[0013] Furthermore, the guide groove plate of the rope pulling and cutting mechanism integrates a rope lubrication box, a first lifting ring, and a second lifting ring. The rope passes through the rope lubrication box, the first lifting ring, the rope threading cover, and the second lifting ring in sequence to form a lubrication guide path.
[0014] Furthermore, the rope is connected to the claw rope plate.
[0015] Furthermore, the two sides of the flat plate of the knotting mechanism are pivotally connected to a knotting finger cylinder and a knotting cylinder, respectively. The knotting cylinder is movably connected to the flat plate through a fisheye connector, and the knotting finger hook plate is driven to rotate around the knotting finger through a second Y-type connector.
[0016] Furthermore, the upright bag clamping cylinder drives a pair of upright bag clamping plates to clamp the mushroom bag via a clamping linkage, and the locking plate of the receiving plate cylinder is hinged to the output end of the upright bag cylinder.
[0017] Furthermore, the bag-moving cylinder of the bag-shifting mechanism drives the bag-clamping base plate via an optical axis, and the bag-clamping assembly includes a receiving plate and a clamping plate.
[0018] As can be seen from the above technical solution, the advantages of this utility model are:
[0019] 1. In this utility model, the entire process of tying mushroom bags is automated through coordinated control of rope twisting, bag clamping, rope cutting, rope tying, bag standing, and bag transfer, increasing efficiency by more than three times. Furthermore, the use of automated equipment enables continuous production of mushroom bags of different specifications, thus broadening its applicability.
[0020] 2. In this utility model, the rope lubrication box and the guide plate are integrated to reduce the rope friction coefficient and achieve millimeter-level cutting accuracy in conjunction with pneumatic shears.
[0021] 3. In this utility model, each mechanism is arranged in layers and intervals on the frame, which increases the space utilization rate by 40% and significantly improves the convenience of maintenance. Attached Figure Description
[0022] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of this utility model. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.
[0023] Figure 1 This is a schematic diagram of the structure of this utility model.
[0024] Figure 2 for Figure 1 Rear view.
[0025] Figure 3 This is a schematic diagram of the rope-spinning mechanism of this utility model.
[0026] Figure 4 This is a schematic diagram of the bag clamping mechanism of this utility model.
[0027] Figure 5 This is a schematic diagram of the rope pulling and cutting mechanism of this utility model.
[0028] Figure 6 This is a schematic diagram of the rope-tying mechanism of this utility model.
[0029] Figure 7 This is a schematic diagram of the bag-standing mechanism and the bag-transfer mechanism of this utility model.
[0030] Explanation of reference numerals in the attached drawings: Frame 10, Rope rotating mechanism 20, Rope rotating motor 21, First synchronous pulley 22, Rope rotating synchronous belt 23, Second synchronous pulley 24, Hollow shaft 25, Rope pressing support plate 26, Claw rope small plate 27, Rope pressing plate spring 28, Rope pressing plate rotating shaft 29, Bag clamping mechanism 40, Bag clamping and pressing cylinder 41, Bag pressing moving shaft 42, Bag pressing bottom plate 43, First Y-type connector 44, Bag clamping cylinder 45, Bag pressing claw 46, Rope pulling and cutting mechanism 50, Rope pressing cylinder 51, Rope lubrication box 52, Rope pulling cylinder 53, Rope threading cover 54, First lifting ring 55, Second lifting ring 56, Rope cutting moving cylinder 57, Scissors 58, Guide groove plate 59, Knot Rope mechanism 60, locking block 61, flat plate 62, knotting finger cylinder 63, second Y-type connector 631, cylinder seat 632, knotting finger hook plate 64, knotting cylinder 65, fisheye connector 651, knotting finger rotating seat 66, knotting finger 67, bag-standing mechanism 70, bag-standing cylinder 71, bag-standing cylinder mounting seat 711, bag-receiving plate cylinder locking plate 72, bag-standing clamping cylinder 73, bag-clamping connecting rod 74, bag-standing clamping plate 75, bag-shifting mechanism 80, bag-clamping moving cylinder 81, moving cylinder mounting seat 811, optical shaft 82, bag-clamping cylinder 83, bag-clamping plate 84, bag-receiving plate 85, proximity switch 86, bag-clamping base plate 87. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. Here, the illustrative embodiments and descriptions of this utility model are used to explain the present utility model, but are not intended to limit the present utility model.
[0032] refer to Figures 1 to 7 ,like Figure 1 and Figure 2As shown, this embodiment provides a mushroom bag binding machine, which mainly consists of: a rope-turning mechanism 20, a bag-clamping mechanism 40, a rope-pulling and rope-cutting mechanism 50, a rope-tying mechanism 60, a bag-standing mechanism 70, and a bag-transferring mechanism 80 installed on a frame 10. The rope-turning mechanism 20 is located at the upper end of the frame 10, the bag-clamping mechanism 40 is located below the rope-pressing mechanism 30, the rope-pulling and rope-cutting mechanism 50 is located below the bag-clamping mechanism 40, the rope-tying mechanism 60 is distributed alternately with the rope-turning mechanism 20, and the bag-standing mechanism 70 and the bag-transferring mechanism 80 are both located below the bag-clamping mechanism 40, and the bag-standing mechanism 70 and the bag-transferring mechanism 80 are arranged alternately.
[0033] like Figure 3 As shown, the rope-turning mechanism 20 includes: a rope-turning motor 21, a transmission assembly, a hollow shaft 25, and several rope-pressing support plates 26. The rope-turning motor 21 drives the transmission assembly to rotate, thereby rotating the hollow shaft 25. The several rope-pressing support plates 26 can rotate under the drive of the hollow shaft 25. The transmission assembly includes a first synchronous pulley 22, a rope-turning synchronous belt 23, and a second synchronous pulley 24. The first synchronous pulley 22 is connected to the output end of the rope-turning motor 21. The first synchronous pulley 22 and the second synchronous pulley 24 are spaced apart. The rope-turning synchronous belt 23 is sleeved between the first synchronous pulley 22 and the second synchronous pulley 24. The hollow shaft 25 is connected to the second synchronous pulley 24. Each of the several rope-pressing support plates 26 is connected to a rope-pressing plate spring 28, which is connected to the hollow shaft 25. The rope-pressing support plates 26 can rotate around the rope-pressing plate pivot 29. A claw rope plate 27 is provided below the rope-pressing support plate 26.
[0034] The working process of the rope rotating mechanism 20: The rope rotating motor 21 drives the first synchronous wheel 22 to rotate, which in turn drives the second synchronous wheel 24 to rotate through the rope rotating synchronous belt 23. The rotation of the second synchronous wheel 24 will drive the hollow shaft 25 to rotate. The hollow shaft 25 pulls the rope pressing plate spring 28, so the rope pressing support plate 26 rotates.
[0035] like Figure 4 As shown, the bag clamping mechanism 40 includes: a bag clamping and pressing cylinder 41, a bag clamping base plate 43, a bag clamping cylinder 45, and bag clamping claws 46. The bag clamping base plate 43 is installed at the lower end of the bag clamping and pressing cylinder 41, and the bag clamping cylinder 45 is installed on the bag clamping base plate 43. The bag clamping cylinder 45 can drive the bag clamping claws 46 to perform swing clamping and releasing actions. A pair of bag clamping moving shafts 42 are provided on the bag clamping base plate 43, and the lower ends of the bag clamping moving shafts 42 are pivotally connected to the corresponding bag clamping claws 46 through a first Y-type connector 44.
[0036] The working process of the bag clamping mechanism 40: The bag clamping cylinder 45 extends, causing the bag pressing claw 46 to open. Then the bag clamping and pressing cylinder 41 extends, causing the bag clamping cylinder 45 and the bag pressing claw 46 to move down and press on the mushroom bag belt to realize the bag pressing work. After the work is completed, the bag clamping and pressing cylinder 41 and the bag clamping cylinder 45 retract one after another, waiting for the next bag pressing.
[0037] like Figure 5 As shown, the rope pulling and cutting mechanism 50 includes: a rope pressing cylinder 51, a rope pulling cylinder 53, a rope cutting moving cylinder 57, and scissors 58. The rope pressing cylinder 51 can move vertically, while the rope pulling cylinder 53 and the rope cutting moving cylinder 57 are arranged horizontally at intervals. The scissors 58 are driven to move horizontally by the rope cutting moving cylinder 57, and the scissors 58 pneumatically cut the rope. The rope pressing cylinder 51, the rope pulling cylinder 53, and the rope cutting moving cylinder 57 are all connected to a guide plate 59. The guide plate 59 is provided with a rope conditioning box 52, a first lifting ring 55, and a second lifting ring 56. The rope pulling cylinder 53 is provided with a rope threading cover 54. The rope is connected to the claw rope plate 27 in the order of threading the rope conditioning box 52, the second lifting ring 56, the rope threading cover 54, and the first lifting ring 55.
[0038] The working process of the rope cutting mechanism 50 is as follows: the rope cutting cylinder 57 and the rope pulling cylinder 53 extend simultaneously, and after a delay period (the delay time is set according to the actual situation), the rope pressing cylinder 51 works to press down the rope. Then, the pneumatic scissors 58 cut the rope under the drive of the rope cutting cylinder 57. Finally, the rope pulling cylinder 53 and the rope pressing cylinder 51 reset first, and then the rope cutting cylinder 57 and the pneumatic scissors 58 reset.
[0039] like Figure 6 As shown, the knotting mechanism 60 includes: a knotting finger cylinder 63, a knot-tying cylinder 65, a knotting finger rotating seat 66, and a knotting finger 67. The knotting finger cylinder 63 and the knot-tying cylinder 65 are pivotally connected to both sides of the plate 62. The knot-tying cylinder 65 is locked to the plate 62 by an upper locking block 61. The lower end of the knot-tying cylinder 65 is movably connected to the plate 62 through a fisheye connector 651. The knotting finger cylinder 63 is connected to the plate 62 through a cylinder seat 632. The knotting finger 67 is fixedly connected to the lower end of the plate 62. The lower end of the knotting finger cylinder 63 is pivotally connected to a knotting finger hook plate 64 through a second Y-type connector 631. The knotting finger hook plate 64 can rotate around the knotting finger 67.
[0040] The working process of the rope-tying mechanism 60: the rope-tying finger cylinder 63 and the knot-tying cylinder 65 extend one after another to tie a knot. After the knot is tied, they retract. Then the rope-tying finger cylinder 63 and the knot-tying cylinder 65 extend one after another to tie a knot. After the knot is tied, they retract, thus completing the rope-tying action.
[0041] like Figure 7As shown, the upright bag mechanism 70 includes: an upright bag cylinder 71, a receiving plate cylinder locking plate 72, an upright bag clamping cylinder 73, and a pair of upright bag clamping plates 75. The upright bag cylinder 71 is hinged to the frame 10 through an upright bag cylinder mounting base 711. The receiving plate cylinder locking plate 72 is pivotally connected to the output end of the upright bag cylinder 71. The upright bag clamping cylinder 73 is mounted on the receiving plate cylinder locking plate 72. The upright bag clamping cylinder 73 is connected to the pair of upright bag clamping plates 75 through a pair of clamping connecting rods 74. When the upright bag clamping cylinder 73 is activated, the pair of clamping connecting rods 74 can swing to clamp or release the pair of upright bag clamping plates 75.
[0042] The bag-shifting mechanism 80 includes: a bag-clamping moving cylinder 81, a bag-clamping base plate 87, and a pair of bag-clamping assemblies. Each bag-clamping assembly includes a bag-clamping cylinder 83, a bag-receiving plate 85, and a bag-clamping plate 84. The bag-clamping moving cylinder 81 is connected to the frame 10 via a moving cylinder mounting base 811. The bag-clamping base plate 87 is connected to the optical axis 82 at the output end of the bag-clamping moving cylinder 81. The pair of bag-clamping assemblies are connected to the optical axis 82 at the output end of the bag-clamping moving cylinder 81. Specifically, the bag-clamping cylinder 83 is mounted on the corresponding bag-clamping base plate 87, and the bag-clamping plate 84 is connected to the bag-receiving plate 85. The bag-receiving plate 85 is mounted on the corresponding bag-clamping cylinder 83. A proximity switch 86 is provided between the bag-receiving plate 85 and the upright bag-clamping plate 75.
[0043] The working process of the upright bag mechanism 70 and the bag transfer mechanism 80: The upright bag clamping cylinder 73 extends and drives the upright bag clamping plate 75 to move. The upright bag cylinder 71 extends and drives the upright bag clamping plate 75 to stand up, changing the mushroom bag from a horizontal state to an inclined state. At this time, the mushroom bag is located between a pair of bag plates 85. After the proximity switch 86 senses it, the clamping cylinder 83 extends and drives the clamping plate 84 to move, clamping the mushroom bag. Then the upright bag clamping cylinder 73 retracts and drives the upright bag clamping plate 75 to release. Then the bag transfer cylinder 81 retracts and drives the clamping base plate 87 to move, moving the mushroom bag to another location. Then the upright bag cylinder 71 retracts first, and the clamping cylinder 83 and the bag transfer cylinder 81 retract in sequence.
[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the embodiments of the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A mushroom bag binding machine, characterized in that, Includes a frame (10) and mounted thereon a rope-turning mechanism (20), a bag-clamping mechanism (40), a rope-pulling and rope-cutting mechanism (50), a rope-tying mechanism (60), a bag-standing mechanism (70), and a bag-transferring mechanism (80), wherein: The rope-turning mechanism (20) is located at the upper end of the frame (10) and drives the rope-pressing support plate (26) to rotate through the hollow shaft (25); The bag clamping mechanism (40) is located below the rope rotating mechanism (20). The bag clamping mechanism (40) includes a bag clamping cylinder (45) and a bag pressing claw (46) driven by the bag clamping cylinder (45). The rope pulling and cutting mechanism (50) is located below the bag clamping mechanism (40) and includes a rope pressing cylinder (51), a rope pulling cylinder (53) and pneumatic scissors (58). The knotting mechanism (60) and the rope turning mechanism (20) are spaced apart, and the double knotting is completed by the knotting cylinder (65) and the knotting finger (67). The bag-standing mechanism (70) and the bag-transferring mechanism (80) are both located below the bag-clamping mechanism (40). The bag-standing and bag-clamping cylinder (73), the bag-clamping cylinder (83), and the bag-clamping moving cylinder (81) are used to realize the standing and transfer of the mushroom bags.
2. The mushroom bag binding machine according to claim 1, characterized in that, The rope-turning mechanism (20) includes a rope-turning motor (21), a transmission assembly and a hollow shaft (25) connected in sequence. The rope-pressing support plate (26) is connected to the hollow shaft (25) through a rope-pressing plate spring (28). A claw rope plate (27) is provided below the rope-pressing support plate (26).
3. The mushroom bag binding machine according to claim 1, characterized in that, The bag clamping mechanism (40) includes a bag clamping and pressing cylinder (41), a bag pressing moving shaft (42), a bag pressing bottom plate (43), and a first Y-type connector (44). The bag pressing claw (46) is driven by the bag clamping cylinder (45) to achieve swing clamping.
4. The mushroom bag binding machine according to claim 2, characterized in that, The guide plate (59) of the rope pulling and cutting mechanism (50) integrates a rope lubrication box (52), a first lifting ring (55), and a second lifting ring (56). The rope passes through the rope lubrication box (52), the first lifting ring (55), the rope threading cover (54), and the second lifting ring (56) in sequence to form a lubrication guide path.
5. The mushroom bag binding machine according to claim 4, characterized in that, The rope is connected to the claw rope plate (27).
6. The mushroom bag binding machine according to claim 1, characterized in that, The knotting mechanism (60) has a knotting finger cylinder (63) and a knotting cylinder (65) pivotally connected to both sides of the plate (62). The knotting cylinder (65) is movably connected to the plate (62) through a fisheye connector (651). The knotting finger hook plate (64) is driven to rotate around the knotting finger (67) through a second Y-type connector (631).
7. The mushroom bag binding machine according to claim 1, characterized in that, The upright bag clamping cylinder (73) drives a pair of upright bag clamping plates (75) to clamp the mushroom bag through the clamping connecting rod (74), and the receiving plate cylinder locking plate (72) is hinged to the output end of the upright bag cylinder (71).
8. The mushroom bag binding machine according to claim 1, characterized in that, The bag-moving mechanism (80) has a bag-clamping cylinder (81) that drives the bag-clamping base plate (87) via an optical axis (82). The bag-clamping assembly includes a receiving plate (85) and a clamping plate (84).