Resistor disc stock bin and resistor disc taking equipment

By setting up partitions and multiple windows in the resistor sheet hopper, the problems of inconvenient resistor sheet positioning and material mixing in the prior art are solved, achieving efficient storage and retrieval of resistor sheets and improving equipment compatibility.

CN224257630UActive Publication Date: 2026-05-19深圳市远望工业自动化设备有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
深圳市远望工业自动化设备有限公司
Filing Date
2025-04-29
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing resistor chip hopper structure is poorly designed, making it inconvenient to locate and observe the resistor chips, and it is also prone to mixing.

Method used

A resistor chip hopper was designed, which is divided into independent resistor chip placement rooms by partitions and has multiple windows to achieve precise positioning and retrieval. The side panels are detachable to improve compatibility and convenience.

Benefits of technology

It achieves efficient storage and precise positioning of resistor sheets, avoids material mixing, and the detachable side panel design improves the adaptability and ease of operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of resistor disc storage and taking, and discloses a resistor disc stock bin and resistor disc taking equipment. In the resistor disc stock bin, a side plate is arranged on the side surface of a bottom plate and is vertical to the bottom plate; a stock bin is formed between the side plates and the bottom plate; the partition plates are vertically arranged in the stock bin, and the stock bin is divided into a plurality of resistor disc placing rooms by the partition plates; wherein the bottom plate is provided with first windows in one-to-one correspondence with the resistor disc placing rooms, and second windows are formed in the two sides of the first end of the partition plate. The resistor disc taking equipment comprises the resistor disc stock bin. And the resistor disc taking device is used for taking the resistor disc from the resistor disc placing room. According to the technical scheme of the utility model, the resistor disc placing room ensures that the resistor discs do not shift in a vibration environment, and can play a role in preventing material mixing. And the first window and the second window are mutually independent and mutually matched, so that taking and placing of the resistor discs can be realized, and efficient access of the resistor discs is realized. The resistor disc stock bin is simple in structure and capable of effectively managing resistor discs and avoiding confusion.
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Description

Technical Field

[0001] This utility model relates to the field of resistor sheet storage and retrieval technology, specifically to a resistor sheet hopper and resistor sheet retrieval equipment. Background Technology

[0002] A resistor hopper is a device specifically designed for the storage, management, and orderly supply of resistors. It is primarily used in the electronics manufacturing industry, such as in surface mount technology (SMT) production lines. The function of a resistor hopper is to achieve effective management of resistors through its structural design, making it a key supporting piece of equipment for the automated production of electronic components.

[0003] In the existing technology, the structure of the resistor chip hopper is poorly designed, making it inconvenient to position and observe the resistor chips. Utility Model Content

[0004] This invention provides a resistor sheet hopper and a resistor sheet unloading device to solve the above-mentioned technical problems in the prior art.

[0005] According to a first aspect of the present invention, one embodiment provides a resistor chip hopper, comprising:

[0006] Base plate;

[0007] A side plate is disposed on the side of the base plate and perpendicular to the base plate; a hopper is formed between the side plate and the base plate; and

[0008] A partition is vertically installed in the hopper, which divides the hopper into multiple resistance element placement compartments;

[0009] The base plate has a first window that corresponds one-to-one with the space where the resistor is placed, and the two sides of the first end of the partition plate form a second window.

[0010] Preferably, the partition is provided in multiple parts and is evenly spaced in the hopper.

[0011] Preferably, slots are formed on the same side of multiple partitions, and the slots form a third window.

[0012] Preferably, the side plate is detachably connected to the bottom plate and the partition.

[0013] Preferably, the side plate includes:

[0014] A first side plate is disposed on a first side of the base plate, and the bottom of the first side plate is hinged to the base plate; and

[0015] A second side plate is provided on the second side of the base plate, and the bottom of the second side plate is hinged to the base plate;

[0016] The first side plate and the second side plate each have a fourth window that corresponds to one of the resistor placement spaces, and the fourth window extends along the height direction of the resistor placement space.

[0017] Preferably, the first side plate is magnetically fixed to the first side of the base plate, and the second side plate is magnetically fixed to the second side of the base plate.

[0018] Preferably, a connecting plate is provided on the first side plate, the connecting plate being perpendicular to the first side plate and parallel to the length direction of the bottom plate; the connecting plate is located above the fourth window.

[0019] Preferably, a bracket is provided on the second side plate, the bracket being perpendicular to the second side plate and parallel to the length direction of the bottom plate; the bracket is located above the fourth window, and the bracket has a groove.

[0020] Preferably, the first side plate and the second side plate have notches that correspond one-to-one with each of the fourth windows, and the notches are connected to the second windows.

[0021] According to a second aspect of the present invention, one embodiment provides a resistor sheet feeding device, comprising:

[0022] The resistor chip hopper described in any one of the above items; and

[0023] A resistor sheet picking device is used to pick up resistor sheets from the resistor sheet placement chamber.

[0024] In this invention, a partition divides the hopper into independent resistance sheet placement compartments, ensuring that the resistance sheets do not shift during vibration and preventing mixing. The first and second windows are independent yet cooperative, enabling efficient placement and retrieval of the resistance sheets. This resistance sheet hopper has a simple structure, effectively managing the resistance sheets and preventing confusion.

[0025] Furthermore, the resistor sheet hopper is equipped with a first window, a second window, a third window, and a fourth window that communicate with the resistor sheet placement compartments. Each resistor sheet placement compartment also has all of these windows, which can work together to achieve precise positioning of the resistor sheets or to ensure precise positioning during equipment operation. The detachable side panels, especially the magnetic attachment method, make disassembly and assembly convenient. Combined with the partition connection method, the resistor sheet placement compartments can be transformed to accommodate other types of side panels and partitions to adapt to other specifications of resistor sheets, resulting in good compatibility and efficient transformation. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the resistor chip hopper in one embodiment;

[0027] Figure 2yes Figure 1 A schematic diagram of the structure with the first side panel open;

[0028] Figure 3 yes Figure 1 A structural diagram of the hidden parts;

[0029] Figure 4 yes Figure 1 Side view;

[0030] Figure label:

[0031] 41-Base plate; 42-First side plate; 43-Connecting plate; 44-Positioning pin; 45-Second window; 46-Bracket; 47-Partition plate; 48-Second side plate; 49-Resistor placement compartment; 410-Resistor;

[0032] 4101 - First window; 4201 - Gap; 4202 - Fourth window; 4701 - Third window. Detailed Implementation

[0033] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0034] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort should fall within the scope of protection of the present invention.

[0035] It should be noted that the terms "first," "second," etc., used in this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of the utility model described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0036] It should be understood that when an element (such as a layer, film, region, or substrate) is described as being "on" another element, the element may be directly on the other element, or there may be an intermediate element present. Moreover, in this invention, when an element is described as being "connected" to another element, the element may be "directly connected" to the other element, or "connected" to the other element via a third element.

[0037] Example 1

[0038] Please refer to Figure 1-4 This embodiment provides a resistor chip hopper, including a base plate 41. The base plate 41 is the foundation of the resistor chip hopper and needs to support the resistor chips 410 stored in the hopper. Side plates are provided on the sides of the base plate 41 and are perpendicular to the base plate 41, forming a hopper between the two side plates and the base plate 41. A partition plate 47 is vertically provided in the hopper, with both sides of the partition plate 47 close to the side plates, dividing the hopper into multiple resistor chip placement compartments 49. Meanwhile, the base plate 41 has a first window 4101 that corresponds one-to-one with the resistor plate placement chamber 49. The size of the first window 4101 should be smaller than the cross-section of the resistor plate placement chamber 49 so that the base plate 41 inside the resistor plate placement chamber 49 can support the resistor plate 410. The two sides of the first end of the partition plate 47 form a second window 45. The first window 4101 allows the rod to pass through and push the resistor plate 410 inside the resistor plate placement chamber 49 upward to the second window 45. Then, the resistor plate 410 can be picked up through the second window 45 at the top to realize material retrieval.

[0039] like Figure 1 , 2 In one embodiment shown, multiple partitions 47 are evenly spaced within the hopper. Specifically, the multiple partitions 47 are arranged equidistantly along the length of the hopper, dividing it into multiple independent resistor placement compartments 49. This ensures that the resistors 410 within the compartments 49 do not shift during vibration. The spacing can be set according to the specifications of the resistors 410. Preferably, the partitions 47 are thicker than the side plates, resulting in a large gap between adjacent resistor placement compartments 49, effectively preventing electrostatic adsorption that could cause the resistors 410 to stick. The thickness or position of the partitions 47 can be adjusted to change the size of the resistor placement compartments 49, adapting to resistors 410 of other specifications. By replacing partitions 47 with different spacing, the hopper can be converted to store resistors 410 of other specifications, resulting in high conversion efficiency.

[0040] like Figure 2 In one embodiment shown, the side panel is detachably connected to the base plate 41 and the partition 47, which can achieve quick disassembly or quick opening, and greatly reduce the time required for cleaning or replacing parts.

[0041] like Figure 2 , 4In one embodiment shown, the side plates include: a first side plate 42 and a second side plate 48; the first side plate 42 is disposed on the first side of the base plate 41, the top of the first side plate 42 is detachably connected, and the bottom of the first side plate 42 is hinged to the base plate 41; the second side plate 48 is disposed on the second side of the base plate 41, the top of the second side plate 48 is detachably connected, and the bottom of the second side plate 48 is hinged to the base plate 41. The top of the first side plate 42 is preferably magnetically fixed to the first side of the base plate 41, and the top of the second side plate 48 is preferably magnetically fixed to the second side of the base plate 41, allowing for quick opening of the first side plate 42 and the second side plate 48. Specifically, magnets can be installed at appropriate locations in the resistor chip hopper to magnetically attract the first side plate 42 and the second side plate 48 to the partition 47, ensuring a firm and stable magnetic attraction. The cross-section of the partition 47 in the thickness direction can be accurately positioned with the first side plate 42 and the second side plate 48 during magnetic attraction via positioning pins 44 and positioning holes.

[0042] like Figure 2 , 3 In one embodiment shown, the end of the first window 4101 facing the first side plate 42 is set as an open opening, and the shape of the first window 4101 is set as U-shaped. When the first side plate 42 is installed on the base plate 41, the surface of the first side plate 42 blocks the open opening.

[0043] like Figure 2 In one embodiment shown, the partition 47 adopts a necked design, wherein a slot is formed on the side of the partition 47 near the first side plate 42, creating a large and a small end on the partition 47, which forms the third window 4701. In this case, the first end of the partition 47 is designated as the small end, and the second end as the large end; it is known that the width of the first end is smaller than the width of the second end, and the large and small ends are transitioned by a bevel. Since slots are formed at the same position on the same side of each partition 47, the alignment of multiple slots forms the third window 4701. Through the third window 4701, the situation inside the resistor placement chamber 49 can be observed, or operations can be performed on the resistors 410 inside the resistor placement chamber 49. Simultaneously, the presence of the third window 4701 also reduces the frictional resistance between the resistors 410 and the partition 47 when they are placed or removed.

[0044] like Figure 1 , 3 In one embodiment shown, both the first side plate 42 and the second side plate 48 have fourth windows 4202 corresponding to each resistor placement space 49, and the fourth windows 4202 extend along the height direction of the resistor placement space 49. The fourth window 4202 can be elongated, and preferably is an oblong hole. Each resistor placement space 49 is provided with a fourth window 4202, which can be used for visual inspection by operators or positioning by mechanical grippers.

[0045] like Figure 1 , 2 In one embodiment shown, a connecting plate 43 is provided on the first side plate 42. The connecting plate 43 is perpendicular to the first side plate 42 and parallel to the length direction of the base plate 41; the connecting plate 43 is located above the fourth window 4202. The connecting plate 43 can be used to connect other components or install devices.

[0046] like Figure 1 , 2 In one embodiment shown, a bracket 46 is provided on the second side plate 48. The bracket 46 is perpendicular to the second side plate 48 and parallel to the length direction of the base plate 41. The bracket 46 is located above the fourth window 4202, and the bracket 46 has a groove. As an example, the width of the bracket 46 is smaller than the width of the connecting plate 43. The bracket 46 can be used to install devices, and the groove assists in the installation.

[0047] like Figure 1 , 2 In one embodiment shown, the first side plate 42 and the second side plate 48 have notches 4201 that correspond one-to-one with each of the fourth windows 4202. The notches 4201 are connected to the second windows 45 to form a channel with a relatively wide opening, providing sufficient operating space for material handling or other operations.

[0048] The resistor sheet hopper of this invention features a partition 47 that divides the hopper into independent resistor sheet placement compartments 49, ensuring that the resistor sheets 410 do not shift during vibration and preventing mixing. The first window 4101 and the second window 45 are independent, effectively preventing electrostatic adsorption of the resistor sheets 410; the first window 4101 and the second window 45 cooperate to facilitate the placement and removal of the resistor sheets 410. This structural design allows for effective management of the resistor sheets 410, preventing confusion.

[0049] Furthermore, the resistor sheet hopper is equipped with a first window 4101, a second window 45, a third window 4701, and a fourth window 4202 that communicate with the resistor sheet placement chamber 49. Each resistor sheet placement chamber 49 is also equipped with all of the above windows, which can cooperate to achieve precise positioning of the resistor sheet 410 or precise positioning of the resistor sheet 410 during equipment operation. The detachable side panels, especially the magnetic attraction method, make disassembly and assembly convenient. Combined with the engagement method of the partition 47, the resistor sheet placement chamber 49 can be transformed to accommodate other specifications of resistor sheets 410 by replacing other types of side panels and partitions 47, achieving good compatibility and efficient transformation.

[0050] Example 2

[0051] This embodiment provides a resistor sheet picking device, including: a resistor sheet picking unit and a resistor sheet hopper as described in Embodiment 1 above; the resistor sheet picking unit uses a suction cup to pick up resistor sheets from the resistor sheet hopper. Specifically, the resistor sheet picking unit includes a linear module and a suction cup connected to the linear module. The linear module drives the suction cup to pick up resistor sheets from the resistor sheet placement chamber, generally from the top of the resistor sheet hopper; then, the linear module drives the suction cup to move the resistor sheet and transfer it to a preset position. The resistor sheet placement chambers are pre-stored with resistor sheets, and the resistor sheets in each placement chamber are stacked sequentially along the height direction of the placement chamber to form a stack of materials.

[0052] The resistor sheet material handling device of this invention has the same beneficial effects as the resistor sheet material hopper described above, and will not be repeated here.

[0053] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A resistor chip hopper, characterized in that, include: Base plate; Side plates are provided on the side of the base plate and are perpendicular to the base plate; A hopper is formed between the side plate and the bottom plate; and A partition is vertically installed in the hopper, which divides the hopper into multiple resistance element placement compartments; The base plate has a first window that corresponds one-to-one with the space where the resistor is placed, and the two sides of the first end of the partition plate form a second window.

2. The resistor chip hopper according to claim 1, characterized in that, The partition is provided in multiple pieces and is evenly spaced in the hopper.

3. The resistor chip hopper according to claim 2, characterized in that, A slot is opened on the same side of each of the multiple partitions, and the slot forms a third window.

4. The resistor chip hopper according to claim 1, characterized in that, The side plate is detachably connected to the bottom plate and partition.

5. The resistor chip hopper according to any one of claims 1-4, characterized in that, The side plate includes: A first side plate is disposed on a first side of the base plate, and the bottom of the first side plate is hinged to the base plate; and A second side plate is provided on the second side of the base plate, and the bottom of the second side plate is hinged to the base plate; The first side plate and the second side plate each have a fourth window that corresponds to one of the resistor placement spaces, and the fourth window extends along the height direction of the resistor placement space.

6. The resistor chip hopper according to claim 5, characterized in that, The first side plate is magnetically fixed to the first side of the base plate, and the second side plate is magnetically fixed to the second side of the base plate.

7. The resistor chip hopper according to claim 5, characterized in that, A connecting plate is provided on the first side plate, and the connecting plate is set to be perpendicular to the first side plate and parallel to the length direction of the bottom plate; the connecting plate is located above the fourth window.

8. The resistor chip hopper according to claim 5, characterized in that, A bracket is provided on the second side plate, the bracket being perpendicular to the second side plate and parallel to the length direction of the bottom plate; the bracket is located above the fourth window, and the bracket has a groove.

9. The resistor chip hopper according to claim 5, characterized in that, The first side plate and the second side plate have notches that correspond one-to-one with each of the fourth windows, and the notches are connected to the second windows.

10. A resistor sheet feeding device, characterized in that, include: The resistor chip hopper according to any one of claims 1-9; and A resistor sheet picking device is used to pick up resistor sheets from the resistor sheet placement chamber.