Automatic aligning and stacking device for insulation boards

Abstract

The utility model discloses an automatic aligning and stacking device for insulation boards. An automatic aligning and stacking device for insulation boards comprises a support and an adjusting arm installed on the support and used for aligning the insulation boards. The support comprises supporting legs, a bearing rod is arranged on the supporting legs, a lifting piece capable of driving the tray to move up and down is installed at the upper end of the bearing rod, and a first calibration plate is further arranged at the upper end of each supporting leg. The adjusting arm comprises a vertical rod, a cantilever is horizontally installed at the upper end of the vertical rod, a second calibration plate is arranged on the cantilever in a sliding mode, and the second calibration plate is driven by a driving assembly; the vertical rod is installed on the supporting leg, and the first calibration plate and the second calibration plate are both in an L shape and can form a virtual rectangle. According to the automatic aligning and stacking device for the heat preservation plates, the aligning effect on the heat preservation plates is achieved through the arrangement of the first calibration plate and the second calibration plate, and compared with the prior art, the function can be achieved only through one pair of the first calibration plate and the second calibration plate.

Description

Technical Field

[0001] This utility model relates to the field of insulation board production technology, and in particular to an automatic alignment and stacking device for insulation boards. Background Technology

[0002] Insulation boards are a type of high-efficiency energy-saving material widely used in construction, industry, and cold chain industries. Their main materials include polystyrene (EPS / XPS), rock wool, and polyurethane, which possess excellent thermal insulation properties. They can effectively block heat transfer, reduce building energy consumption, and in the construction industry, insulation boards are typically installed on exterior walls, roofs, or floors to achieve energy conservation and environmental protection goals by reducing heat loss in winter and cooling loss in summer.

[0003] Existing technology discloses an insulation board palletizing machine, including a support frame, a conveying unit, a lifting unit, a clamping unit, and a pushing unit. The conveying unit is located in the middle of the support frame to receive the conveyed material. The lifting unit is fixedly installed below the conveying unit to lift the material placed on the conveying unit upwards. The clamping unit is located above the conveying unit to avoid the upward movement of the lifting unit and to support the stacked material when the lifting unit moves downwards. The pushing unit is used to send the stacked material out as a whole to the next process. This device has a compact workstation and occupies little space; it does not require suction cup negative pressure, consumes little energy, and has low noise; it has a short moving distance, fast action, and high efficiency; it has no requirements on the air permeability, surface roughness, and surface quality of the material, and has a wide range of applications; it has high positioning accuracy, simple spatial trajectory, and the stacked material has high steam type and high quality.

[0004] The aforementioned device employs two pairs of calibration push plates in the horizontal plane to align the insulation board, resulting in a relatively complex structure.

[0005] Therefore, it is necessary to provide an automatic alignment and stacking device for insulation boards to solve the above-mentioned technical problems. Utility Model Content

[0006] In order to overcome the defects of the prior art, this utility model provides an automatic alignment and stacking device for insulation boards that can achieve the alignment function of insulation boards using only a pair of push plates.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] An automatic alignment and stacking device for insulation boards includes: a bracket and an adjusting arm mounted thereon to align the insulation boards;

[0009] The support includes legs, each leg is provided with a load-bearing rod, and a lifting component that can move the tray up and down is installed at the upper end of the load-bearing rod. The upper end of the legs is also provided with a first calibration plate.

[0010] The adjusting arm includes a vertical rod, a cantilever horizontally mounted on the upper end of the vertical rod, and a second calibration plate slidably mounted on the cantilever, the second calibration plate being driven by a drive assembly;

[0011] The upright is mounted on the support leg. Both the first calibration plate and the second calibration plate are L-shaped, and the two can form a virtual rectangle.

[0012] Preferably, the drive assembly includes a lead screw rotatably mounted on the cantilever and a slide rod fixedly mounted on the cantilever. The lead screw is driven by a motor, and a slider is mounted on both the lead screw and the slide rod. The second calibration plate is connected to the slider.

[0013] Preferably, the upper end of the tray is provided with a groove.

[0014] Preferably, the upright can rotate on the support leg.

[0015] Preferably, the lifting component is a telescopic frame, and the tray is fixedly installed on the upper end of the telescopic frame.

[0016] Preferably, the lower end of the support leg is threaded with a pad.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) This utility model achieves the alignment effect of the insulation board by setting a first calibration plate and a second calibration plate. Compared with the prior art, this device only needs a pair of first calibration plates and second calibration plates to achieve this function.

[0019] (2) By changing the position of the adjusting arm, the specifications of the virtual rectangle formed by the second calibration plate and the first calibration plate can be changed, so that the device can be used with more types of insulation boards.

[0020] (3) By setting pads, the main body of the device can be adjusted to be horizontal on uneven working ground, which helps to ensure the proper alignment of the insulation board. Attached Figure Description

[0021] Figure 1 A schematic diagram of the automatic alignment and stacking device for insulation boards provided by this utility model;

[0022] Figure 2 A schematic diagram of the structure of the support frame for the automatic alignment and stacking device for insulation boards provided by this utility model;

[0023] Figure 3 A schematic diagram of the structure of the adjusting arm of the automatic alignment and stacking device for insulation boards provided by this utility model;

[0024] Figure 4 This is a top view of the automatic alignment and stacking device for insulation boards provided by this utility model.

[0025] The corresponding names of the reference numerals in the attached drawings are as follows: 10, bracket; 11, support leg; 12, load-bearing rod; 13, frame; 131, first calibration plate; 14, telescopic frame; 141, tray; 142, groove; 15, foot pad; 20, adjusting arm; 21, upright; 211, insertion rod; 22, cantilever; 221, second calibration plate; 23, motor; 24, lead screw; 25, slide bar; 26, slider. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0027] Insulation boards are generally designed to be rectangular during production to facilitate application on building surfaces. Since they are large-area boards, the produced insulation boards are stacked to reduce their footprint. Furthermore, to facilitate transport of the insulation boards to the construction site by truck, they must be stacked neatly to allow for easy lifting and transport by forklifts and other tools.

[0028] First embodiment:

[0029] like Figure 1-2 As shown, the automatic alignment and stacking device for insulation boards provided by this utility model includes: a bracket 10 and an adjusting arm 20 installed thereon to align the insulation boards.

[0030] Specifically, the support 10 includes vertically arranged legs 11, shaped like... Figure 1 As shown, a total of four supports are provided, with a rectangular frame 13 welded to the upper end and a load-bearing rod 12 welded to the middle. The load-bearing rod 12 is used to support the telescopic frame 14 installed at its upper end. The structure of the load-bearing rod 12 is as follows: Figure 1 As shown, a tray 141 for placing insulation boards is fixedly installed on the upper end of the telescopic frame 14. It should be noted that the telescopic frame 14 can be adopted as follows: Figure 2 The structure shown is a hydraulic telescopic rod, which is commonly found in existing technology devices such as elevators. It can use hydraulic power to drive the tray 141 installed on it to move vertically up and down. The tray 141 is rectangular. In addition, an L-shaped first calibration plate 131 is vertically welded and fixed at one of the top corners of the upper surface of the rectangular frame 13.

[0031] like Figure 3As shown, the adjusting arm 20 includes a vertical rod 21. The vertical rod 21 is vertically arranged, and a cantilever 22 is horizontally welded to the upper end of the vertical rod 21. Therefore, the vertical rod 21 and the cantilever 22 together form an L-shaped structure. A support for rotatably installing a lead screw 24 and fixing a slide rod 25 is fixedly installed at the end of the cantilever 22 away from the vertical rod 21. The other end of the lead screw 24 passes through the vertical rod 21 and is rotatably installed thereon. The other end of the slide rod 25 is fixedly installed on the side wall of the vertical rod 21. Both the vertical rod 21 and the cantilever 22 are located in the horizontal direction. In addition, the lead screw 24 passes through the vertical rod 21... A motor 23 is installed at one end of the upright 21, and the motor 23 is fixedly installed at the other end of the upright 21. Meanwhile, a slider 26 is threaded onto the lead screw 24, and the slider 26 has a through hole for a sliding rod 25 to pass through. The slider 26 is slidably connected to the sliding rod 25. When the motor 23 drives the lead screw 24 to rotate, the oblique thread between the slider 26 and the lead screw 24 pushes the slider 26 to move along the sliding rod 25. A second calibration plate 221 corresponding to the first calibration plate 131 is fixedly installed at the lower end of the slider 26. The shape of the second calibration plate 221 is as follows: Figure 3 As shown, it is also an L-shaped structure;

[0032] For example Figure 1 As shown, the upright 21 is welded and fixed to a support leg 11, while the cantilever 22 is positioned diagonally above the frame 13, as shown. Figure 4 As shown in the top view, the first calibration plate 131 and the second calibration plate 221 are located at the two vertices of a virtual rectangle, while the lead screw 24 is located on the diagonal of the virtual rectangle.

[0033] In use, place the device at the end of the conveyor belt of the insulation board production line, with the initial state as follows: Figure 1 As shown, after the insulation board detaches from the conveyor belt, it is transported onto the tray 141 in an irregular manner. At this time, the motor 23 is activated, driving the second calibration plate 221 to move along the diagonal of the virtual rectangle along the lead screw 24. After the second calibration plate 221 contacts the side wall of the insulation board on the tray 141, it is pushed to slide on the tray 141. When it moves to contact the second calibration plate 221, the insulation board is stuck between the first calibration plate 131 and the second calibration plate 221 and finally lies on the virtual rectangle formed by the two. At this time, The position of the insulation board is fixed and corrected. Then, the telescopic frame 14 moves down to a position where the upper surface of the insulation board is aligned with the upper surface of the frame 13, so that the next insulation board can be transferred to it. Then, the motor 23 is started to align the two insulation boards in the same way. During this process, the lower insulation board is blocked by the frame 13 and cannot be pushed by the insulation board moving on it. The subsequent insulation boards are aligned in the same way. Finally, they are transferred out from between the two support legs 11 by a forklift or other tools.

[0034] The alignment effect of the insulation board is achieved by setting the first calibration plate 131 and the second calibration plate 221. Compared with the prior art, this device only needs a pair of first calibration plates 131 and second calibration plates 221 to achieve this function.

[0035] Second embodiment:

[0036] like Figure 2 As shown, two grooves 142 are provided on the upper surface of the pallet 141 for inserting the forklift front arm. The insulation board is located on the upper surface of the pallet 141. After the forklift front arm is inserted into the groove 142, it is located at the bottom of a stack of insulation boards. Then the forklift front arm lifts the insulation board.

[0037] The groove 142 is pre-drilled on the pallet 141 to facilitate the transfer of the insulation board by forklift.

[0038] Third embodiment:

[0039] like Figure 2 , Figure 3 As shown, two cylindrical sockets 111 are welded and fixed to the side of the upright 21, one above the other. A threaded hole is opened on one side of the socket 111 and a fixing bolt 112 with a threaded rod is installed in the hole. On the other hand, a plug rod 211 is welded to the side of the upright 21. The plug rod 211 can be inserted into the hole in the middle of the socket 111. In this way, the upright 21 can rotate on the support leg 11, thereby changing the position of the adjusting arm 20. After tightening the fixing bolt 112, the threaded rod at its end presses against the side wall of the plug rod 211, thereby constraining the plug rod 211 and fixing the position of the adjusting arm 20.

[0040] By changing the position of the adjusting arm 20, the specifications of the virtual rectangle formed by the second calibration plate 221 and the first calibration plate 131 can be changed, thereby making the device suitable for more types of insulation boards.

[0041] Fourth embodiment:

[0042] like Figure 2 As shown, the lower end of the support leg 11 is threaded with a pad 15. The lower end of the pad is a platform-shaped plastic pad, and the upper end is a threaded rod of a certain length fixed on the plastic pad. The threaded rod is threadedly installed on the lower end of the support leg 11. By rotating the threaded rod, its extension and retraction inside the support leg 11 can be changed, thereby changing the total length of the support leg 11 and the pad 15.

[0043] By setting the feet 15, the main body of the device can be adjusted to be level on uneven working surfaces, which helps to ensure the proper alignment of the insulation board.

[0044] Working principle: The motor 23 is started, and the motor 23 drives the second calibration plate 221 to move along the diagonal of the virtual rectangle along the lead screw 24. After the second calibration plate 221 contacts the side wall of the insulation plate on the tray 141, it is pushed to slide on the tray 141. When it moves to contact the second calibration plate 221, the insulation plate is stuck between the first calibration plate 131 and the second calibration plate 221 and finally sits on the virtual rectangle formed by the two.

[0045] The above embodiments are merely one of the preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but solve the same technical problem as this utility model, should be included within the scope of protection of this utility model.

Claims

1. An automatic alignment and stacking device for insulation boards, characterized in that, include: The bracket (10) and the adjusting arm (20) mounted thereon to align the insulation board. The support (10) includes a support leg (11), a load-bearing rod (12) is provided on the support leg (11), a lifting component that can drive the tray (141) to move up and down is installed on the upper end of the load-bearing rod (12), and a first calibration plate (131) is also provided on the upper end of the support leg (11). The adjusting arm (20) includes a vertical rod (21), and a cantilever (22) is horizontally mounted on the upper end of the vertical rod (21). A second calibration plate (221) is slidably provided on the cantilever (22), and the second calibration plate (221) is driven by a drive assembly. The upright (21) is mounted on the support leg (11). The first calibration plate (131) and the second calibration plate (221) are both L-shaped and can form a virtual rectangle.

2. The automatic alignment and stacking device for insulation boards according to claim 1, characterized in that, The drive assembly includes a lead screw (24) rotatably mounted on the cantilever (22) and a slide bar (25) fixedly mounted on the cantilever (22). The lead screw (24) is driven by a motor (23). A slider (26) is mounted on both the lead screw (24) and the slide bar (25). The second calibration plate (221) is connected to the slider (26).

3. The automatic alignment and stacking device for insulation boards according to claim 1 or 2, characterized in that, The upper end of the tray (141) is provided with a groove (142).

4. The automatic alignment and stacking device for insulation boards according to claim 1 or 2, characterized in that, The upright (21) can rotate on the support leg (11).

5. The automatic alignment and stacking device for insulation boards according to claim 4, characterized in that, The lifting component is a telescopic frame (14), and the tray (141) is fixedly installed on the upper end of the telescopic frame (14).

6. The automatic alignment and stacking device for insulation boards according to claim 5, characterized in that, The lower end of the support leg (11) is threaded with a pad (15).

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