Automatic paging device for ultrathin materials

Abstract

The utility model relates to the field of automatic paging of materials, in particular to an automatic paging device for ultrathin materials. A mounting groove is formed in the center of the top of the workbench, and mounting plates are fixedly mounted at the front end and the rear end of the workbench. The conveying belt is mounted in the mounting groove, the supporting plates are arranged above the left end of the conveying belt at intervals, the limiting adjusting plates are arranged on the front side and the rear side of the conveying belt at intervals, the first baffles are arranged on the right sides of the limiting adjusting plates at intervals, the second baffles are arranged on the tops of the first baffles at intervals, and the paging rollers are arranged on the right sides of the second baffles at intervals. According to the device, materials are guided through the supporting plate, the limiting adjusting plate can conduct left-right limiting, material piles are divided twice through the first baffle and the second baffle, gear transmission enables the conveying belt and the paging roller to rotate reversely, the paging roller conducts third-time dividing on the material piles, and the problem that paging of a traditional paging machine is not uniform or stacked is solved; the automatic paging device for the ultrathin materials is suitable for automatic paging of the ultrathin materials.

Description

Technical Field

[0001] This utility model relates to the field of automatic material paging, and in particular to an automatic material paging device for ultra-thin materials. Background Technology

[0002] A paging mechanism is a device used to automatically separate stacks of paper, cards, aluminum bags, cartons, or other sheet-like objects. It primarily improves work efficiency and reduces manual operation. It can be used in conjunction with inkjet printers and labeling machines, or independently. After use, it significantly increases worker speed, saves time and labor, and greatly reduces production costs. It automatically separates stacks of paper, cards, aluminum bags, and cartons of various sizes, feeding them individually onto a conveyor belt for subsequent inkjet printing, labeling, and other operations.

[0003] The aforementioned existing technical solutions have the following drawbacks: Traditional collating machines on the market mostly use friction collating, which uses a collating wheel with friction to rotate and contact the bottom product, using friction to separate the bottom product from the products stacked above. Traditional collating machines may have problems such as uneven collating or overlapping. Utility Model Content

[0004] The purpose of this invention is to provide an automatic paging device for ultra-thin materials to solve the problems existing in the prior art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] An automatic paging device for ultra-thin materials includes a worktable, a mounting groove at the top center of the worktable, and mounting plates fixedly installed at both the front and rear ends of the worktable, with the top of the mounting plates higher than the top of the worktable.

[0007] It also includes: a conveyor belt installed inside the mounting slot, the top of the conveyor belt being higher than the top of the workbench, the conveyor belt being used to transport materials from the left side to the right side of the workbench;

[0008] The pallet is spaced above the left end of the conveyor belt. The pallet includes a first flat plate and a first inclined plate. The first inclined plate is located on the right side of the first flat plate. The first flat plate and the first inclined plate are integrally formed. A support rod is fixedly installed at the bottom of the first flat plate. The first support rod is fixedly installed on the top of the workbench. The minimum distance between the inclined plate and the conveyor belt gradually decreases from left to right.

[0009] The limit adjustment device is provided in two parts. Both limit adjustment devices are located at the left end of the conveyor belt and are symmetrically arranged about the front and back of the conveyor belt. Both limit adjustment devices are fixedly installed on the top of the workbench. The two limit adjustment devices are used to limit the front and back position of the material on the conveyor belt.

[0010] The first baffle is spaced apart on the right side of the limiting adjustment device. The first baffle includes a second flat plate and a second inclined plate. The second inclined plate is located at the bottom of the second flat plate. The second flat plate and the second inclined plate are integrally formed. The front and rear ends of the first baffle are fixedly connected to the mounting plates at corresponding positions.

[0011] The second baffle is spaced apart on the right side of the first baffle. The second baffle is fixedly installed on the right side of the second inclined part by multiple connecting rods. The minimum distance between the bottom of the first baffle and the conveyor belt is greater than the minimum distance between the bottom of the second baffle and the conveyor belt.

[0012] The collating rollers are spaced apart on the right side of the second baffle. The axis of the collating rollers is in the front-to-back direction, and both the front and rear ends of the collating rollers are rotatably mounted on the mounting plates at corresponding positions.

[0013] By adopting the above technical solution, the first baffle includes a second flat section and a second inclined section. The second inclined section guides the material pile into a stepped shape, reducing the friction caused by gravity at the bottom of the material pile. The minimum distance between the bottom of the first baffle and the conveyor belt is greater than the minimum distance between the bottom of the second baffle and the conveyor belt. After the first baffle performs the first diversion of the material pile, the second baffle performs the second diversion of the material pile, reducing the paging resistance of the paging roller. The paging roller performs the third diversion of the material pile to achieve single-sheet paging, solving the problem of uneven paging or overlapping caused by excessive friction.

[0014] In a further embodiment, a drive motor is fixedly mounted on the rear wall of the mounting plate located behind the worktable, and the rear end of the page roller is provided with an extension portion that passes through the mounting plate and extends to the rear side of the mounting plate. The drive motor is connected to the rear end of the page roller via a coupling.

[0015] In a further embodiment, the limit adjustment device includes a linear drive module and a limit plate. The linear drive module is fixedly installed on the top of the workbench, and the limit plate is fixedly installed on the moving part of the linear drive module. The linear drive module is used to drive the limit plate to move back and forth. The bottom end of the limit plate near the conveyor belt is provided with a horizontal flange, and the top of the flange is provided with paging pressure plates at intervals.

[0016] In a further embodiment, the linear drive module includes a fixed plate, a first guide rod, a second guide rod, a threaded rod, and a handwheel. The fixed plate is fixedly installed on the top of the workbench. The front side of the fixed plate is provided with a first positioning hole, a threaded hole, and a second positioning hole arranged sequentially from left to right, and the first positioning hole, the threaded hole, and the second positioning hole all completely penetrate from front to back. The first guide rod is slidably installed in the first positioning hole, and the second guide rod is slidably installed in the second positioning hole. The threaded rod is screwed into the threaded hole, and both ends of the first guide rod, the second guide rod, and the threaded rod are provided with protruding parts. The ends of the first guide rod and the second guide rod away from the conveyor belt are fixedly installed on the same connecting plate. The front side of the connecting plate is provided with a clearance hole corresponding to the position of the threaded hole. The front side of the connecting plate is provided with a handwheel arranged at intervals. The end of the threaded rod away from the conveyor belt passes through the clearance hole and is fixedly connected to the handwheel. The ends of the first guide rod and the second guide rod near the conveyor belt are fixedly connected to a limiting plate, and the end of the threaded rod near the conveyor belt is pressed against the surface of the limiting plate.

[0017] By adopting the above technical solution, rotating the handwheel drives the threaded rod to push the limit plate to restrict the front and rear position of the material on the conveyor belt.

[0018] In a further embodiment, the workbench is equipped with a control cabinet, which is used to control the speed of the conveyor belt.

[0019] By adopting the above technical solution, the control cabinet can keep the speed of the conveyor belt within a suitable range, avoiding the failure of the pagination task caused by the conveyor belt speed being too fast or too slow.

[0020] In a further embodiment, a material handling platform is fixedly installed at the left end of the workbench.

[0021] By adopting the above technical solution, a platform for organizing materials is provided to users, which facilitates the placement of materials and prevents missing pages, uneven page division, or overlapping pages caused by untidy materials.

[0022] In summary, this utility model has the following beneficial effects:

[0023] 1. The limit adjustment plate effectively limits the front and rear movement of the paginated products, ensuring that the products remain straight from the start of feeding the entire stack to the end of pagination, which is beneficial for subsequent labeling or coding operations. The inclined design of the first baffle reduces the friction caused by gravity on the bottom material. The first and second baffles effectively limit the flow of materials twice. The control cabinet ensures that the conveyor belt remains within a suitable range. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram illustrating the positional relationship between the tray and the mounting plate of this utility model;

[0026] Figure 3 This is a structural schematic diagram illustrating the limiting adjustment device of this utility model;

[0027] Figure 4 This is a schematic diagram illustrating the connection relationship between the first baffle and the second baffle of this utility model.

[0028] Figure 5 This is a structural schematic diagram illustrating the positional relationship between the paging roller and the conveyor belt in this utility model;

[0029] Figure 6 This is a schematic diagram illustrating the connection between the drive motor and the paging roller transmission of this utility model.

[0030] In the diagram, 1. Workbench; 2. Mounting plate; 3. Conveyor belt; 4. Pallet; 41. First flat section; 42. First inclined section; 5. Support rod; 6. Limit adjustment device; 61. Linear drive module; 611. Fixing plate; 612. First guide rod; 613. Second guide rod; 614. Threaded rod; 615. Handwheel; 62. Limit plate; 7. First baffle; 71. Second flat section; 72. Second inclined section; 8. Second baffle; 9. Pager roller; 10. Drive motor; 11. Control cabinet; 12. Material handling plate platform; 13. Coupling. Detailed Implementation

[0031] The present invention will be further described in detail below with reference to the accompanying drawings.

[0032] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0033] Example 1:

[0034] like Figures 1-5As shown, the workbench 1 is provided with a mounting groove at the top center of the workbench 1, and mounting plates 2 are fixedly installed at both the front and rear ends of the workbench 1. The top of the mounting plates 2 is higher than the top of the workbench 1.

[0035] It also includes: conveyor belt 3, which is installed inside the mounting slot, with the top of conveyor belt 3 higher than the top of workbench 1, and is used to transport materials from the left side to the right side of workbench 1;

[0036] The pallet 4 is spaced above the left end of the conveyor belt 3. The pallet 4 includes a first flat plate portion 41 and a first inclined portion 42. The first inclined portion 42 is located on the right side of the first flat plate portion 41. The first flat plate portion 41 and the first inclined portion 42 are integrally formed. A support rod 5 is fixedly installed at the bottom of the first flat plate portion 41. The support rod 5 is fixedly installed on the top of the workbench 1. The minimum distance between the inclined portion and the conveyor belt 3 gradually decreases from left to right.

[0037] Limit adjustment device 6, there are two limit adjustment devices 6, both of which are located at the left end of the conveyor belt 3 and are symmetrically arranged about the front and back of the conveyor belt 3. Both limit adjustment devices 6 are fixedly installed on the top of the workbench 1. The two limit adjustment devices 6 are used to limit the front and back position of the material on the conveyor belt 3.

[0038] like Figures 1-5 As shown, the first baffle 7 is spaced apart on the right side of the limiting adjustment device 6. The first baffle 7 includes a second flat plate portion 71 and a second inclined portion 72. The second inclined portion 72 is located at the bottom of the second flat plate portion 71. The second flat plate portion 71 and the second inclined portion 72 are integrally formed. The front and rear ends of the first baffle 7 are fixedly connected to the mounting plate 2 at the corresponding positions.

[0039] like Figures 1-5 As shown, the second baffle 8 is spaced apart on the right side of the first baffle 7. The second baffle 8 is fixedly installed on the right side of the second inclined part 72 by multiple connecting rods. The minimum distance between the bottom of the first baffle 7 and the conveyor belt 3 is greater than the minimum distance between the bottom of the second baffle 8 and the conveyor belt 3.

[0040] like Figures 1-5As shown, the collating rollers 9 are spaced apart on the right side of the second baffle 8. The axis of the collating rollers 9 is in the front-to-back direction, and both ends of the collating rollers 9 are rotatably mounted on the mounting plates 2 at corresponding positions. A drive motor 10 is fixedly mounted on the rear wall of the mounting plate 2 located behind the worktable 1. The rear end of the collating rollers 9 has an extension that passes through the mounting plate 2 and extends to the rear side of the mounting plate 2. The drive motor 10 is connected to the rear end of the collating rollers 9 via a coupling 13. The limit adjustment device 6 includes a linear drive module 61 and a limit plate 62. A linear drive module 61 is fixedly installed on the top of the workbench 1. A limit plate 62 is fixedly installed on the moving part of the linear drive module 61. The linear drive module is used to drive the limit plate 62 to move back and forth. The bottom end of the limit plate 62 near the conveyor belt 3 is provided with a horizontal flange. The linear drive module 61 includes a fixed plate 611, a first guide rod 612, a second guide rod 613, a threaded rod 614, and a handwheel 615. The fixed plate 611 is fixedly installed on the top of the workbench 1. The front side of the fixed plate 611 is arranged with intervals from left to right. It has a first positioning hole, a threaded hole, and a second positioning hole, all of which are fully through the front and rear. A first guide rod 612 is slidably installed in the first positioning hole, and a second guide rod 613 is slidably installed in the second positioning hole. A threaded rod 614 is screwed into the threaded hole, and both ends of the first guide rod 612, the second guide rod 613, and the threaded rod 614 have protruding portions. The ends of the first guide rod 612 and the second guide rod 613 furthest from the conveyor belt 3 are fixedly mounted on the same connecting plate. The front side of the connecting plate is... There are clearance holes corresponding to the positions of the threaded holes. Handwheels 615 are spaced apart on the front side of the connecting plate. The end of the threaded rod 614 away from the conveyor belt 3 passes through the clearance hole and is fixedly connected to the handwheel 615. The ends of the first guide rod 612 and the second guide rod 613 near the conveyor belt 3 are fixedly connected to the limiting plate 62. The end of the threaded rod 614 near the conveyor belt 3 is pressed against the surface of the limiting plate 62. The inside of the workbench 1 is equipped with a control cabinet 11, which is used to control the speed of the conveyor belt 3. A material handling plate platform 12 is fixedly installed on the left end of the workbench 1.

[0041] Specific implementation process: Mounting plates 2 are fixedly installed at both the front and rear ends of the workbench 1. The top of the mounting plates 2 is higher than the top of the workbench 1. A mounting groove is provided at the center of the top of the workbench 1, and a conveyor belt 3 is installed in the mounting groove. A control cabinet 11 is installed inside the workbench 1. A support plate 4 is provided at intervals above the left end of the conveyor belt 3. The support plate 4 includes a first flat plate part 41 and a first inclined part 42, which are integrally formed. The first flat plate part 41 is fixedly installed to the top of the workbench 1 by a support rod 5. The left end of the conveyor belt is front Two limit adjustment devices 6 are provided at the rear. A first baffle 7 is spaced apart on the right side of each limit adjustment device 6. The first baffle 7 includes a second flat plate portion 71 and a second inclined portion 72. The second inclined portion 72 is located at the bottom of the second flat plate portion 71. The second flat plate portion 71 and the second inclined portion 72 are integrally formed. A second baffle 8 is spaced apart on the right side of the first baffle 7. A paging roller 9 is spaced apart on the right side of the second baffle 8. By adopting the above technical solution, when paging the material stack, the material stack is first sorted on the material handling plate platform 12. After sorting, the material stack... The material pile is placed on the conveyor belt 3, with the rear half of the pile supported by the pallet 4. The first inclined section 42 guides the material pile onto the conveyor belt 3 and reduces the contact area between the bottommost product and the conveyor belt 3, thus reducing friction. The limit adjustment device 6 adjusts the distance between the limit adjustment plates to limit the material pile in front and behind. The conveying speed of the conveyor belt 3 is adjusted by the control cabinet 11. The conveyor belt 3 conveys the material pile to the first baffle 7. The design of the second inclined section 72 at the lower end of the first baffle 7 causes the material pile to be tilted during the paging process. The stepped stacking reduces the friction of the bottom product due to gravity. The minimum distance between the bottom of the first baffle 7 and the conveyor belt 3 is greater than the minimum distance between the bottom of the second baffle 8 and the conveyor belt 3. The first baffle 7 performs the first diversion of the material pile, and the second baffle 8 performs the second diversion of the material pile. The rear extension of the paging roller 9 passes through the mounting plate 2 and is connected to the drive motor 10 through the coupling 13. The paging roller 9 performs the third diversion of the material to achieve single-sheet paging. Finally, the material is discharged evenly, completely and stably through the paging pressure plate.

[0042] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0043] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. An automatic paging device for ultra-thin materials, comprising a worktable (1), characterized in that: The workbench (1) has a mounting groove at the top center position, and mounting plates (2) are fixedly installed at both the front and rear ends of the workbench (1). The top of the mounting plate (2) is higher than the top of the workbench (1). It also includes: a conveyor belt (3), which is installed inside the mounting slot, with the top of the conveyor belt (3) higher than the top of the workbench (1), and the conveyor belt (3) is used to transport materials from the left side to the right side of the workbench (1); The pallet (4) is spaced above the left end of the conveyor belt (3). The pallet (4) includes a first flat plate (41) and a first inclined plate (42). The first inclined plate (42) is located on the right side of the first flat plate (41). The first flat plate (41) and the first inclined plate (42) are integrally formed. A support rod (5) is fixedly installed at the bottom of the first flat plate (41). The support rod (5) is fixedly installed on the top of the workbench (1). The minimum distance between the inclined plate and the conveyor belt (3) gradually decreases from left to right. Limit adjustment device (6), two limit adjustment devices (6) are provided, both limit adjustment devices (6) are located at the left end of the conveyor belt (3), and the two limit adjustment devices (6) are symmetrically arranged about the front and back of the conveyor belt (3). Both limit adjustment devices (6) are fixedly installed on the top of the workbench (1). The two limit adjustment devices (6) are used to limit the front and back position of the material on the conveyor belt (3). The first baffle (7) is spaced apart on the right side of the limiting adjustment device (6). The first baffle (7) includes a second flat plate (71) and a second inclined plate (72). The second inclined plate (72) is located at the bottom of the second flat plate (71). The second flat plate (71) and the second inclined plate (72) are integrally formed. The front and rear ends of the first baffle (7) are fixedly connected to the mounting plate (2) at the corresponding positions. The second baffle (8) is spaced apart on the right side of the first baffle (7). The second baffle (8) is fixedly installed on the right side of the second inclined part (72) by multiple connecting rods. The minimum distance between the bottom of the first baffle (7) and the conveyor belt (3) is greater than the minimum distance between the bottom of the second baffle (8) and the conveyor belt (3). The paging roller (9) is spaced apart on the right side of the second baffle (8). The axis of the paging roller (9) is in the front-back direction, and both the front and rear ends of the paging roller (9) are rotatably mounted on the mounting plate (2) at the corresponding positions.

2. The automatic paging device for ultra-thin materials according to claim 1, characterized in that: A drive motor (10) is fixedly installed on the rear wall of the mounting plate (2) located behind the workbench (1). The rear end of the page roller (9) is provided with an extension that passes through the mounting plate (2) and extends to the rear side of the mounting plate (2). The drive motor (10) is connected to the rear end of the page roller (9) via a coupling (13).

3. The automatic paging device for ultra-thin materials according to claim 1, characterized in that: The limit adjustment device (6) includes a linear drive module (61) and a limit plate (62). The linear drive module (61) is fixedly installed on the top of the workbench (1). The limit plate (62) is fixedly installed on the moving part of the linear drive module (61). The linear drive module is used to drive the limit plate (62) to move back and forth. The bottom end of the limit plate (62) near the conveyor belt (3) is provided with a horizontal flange.

4. The automatic paging device for ultra-thin materials according to claim 3, characterized in that: The linear drive module (61) includes a fixed plate (611), a first guide rod (612), a second guide rod (613), a threaded rod (614), and a handwheel (615). The fixed plate (611) is fixedly installed on the top of the workbench (1). The front side of the fixed plate (611) is provided with a first positioning hole, a threaded hole, and a second positioning hole from left to right, and the first positioning hole, the threaded hole, and the second positioning hole are all completely through each other. The first guide rod (612) is slidably installed in the first positioning hole, and the second guide rod (613) is slidably installed in the second positioning hole. The threaded rod (614) is screwed into the threaded hole, and the first guide rod (612), the second guide rod (613), the threaded rod (614), and the handwheel (615) are connected to each other. 13) Both ends of the threaded rod (614) are provided with through-holes. The first guide rod (612) and the second guide rod (613) are fixedly installed with the same connecting plate at the ends away from the conveyor belt (3). The front side of the connecting plate is provided with a clearance hole corresponding to the position of the threaded hole. The front side of the connecting plate is provided with a handwheel (615) at intervals. The end of the threaded rod (614) away from the conveyor belt (3) passes through the clearance hole and is fixedly connected to the handwheel (615). The ends of the first guide rod (612) and the second guide rod (613) near the conveyor belt (3) are fixedly connected to the limiting plate (62). The end of the threaded rod (614) near the conveyor belt (3) is pressed against the surface of the limiting plate (62).

5. The automatic paging device for ultra-thin materials according to claim 1, characterized in that: The workbench (1) is equipped with a control cabinet (11) inside, which is used to control the speed of the conveyor belt (3).

6. The automatic paging device for ultra-thin materials according to claim 1, characterized in that: A material handling platform (12) is fixedly installed on the left end of the workbench (1).

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