Stirring device of feed fermentation machine

Abstract

The utility model relates to a stirring device of a feed fermentation machine, which belongs to the technical field of stirring devices and comprises a support frame body, a fermentation tank is arranged in the support frame body, and the right side of the upper surface of the fermentation tank is communicated with a feeding cylinder. According to the stirring device of the feed fermentation machine, when pig feed needs to be fermented, the pig feed is poured into a fermentation tank through a feeding barrel, then a centrifugal pump is started, leavening agent liquid is uniformly dispersed and sprayed out through at least two liquid spraying heads, and then a motor can be started; the spiral conveying wheel and the stirring rod are driven to rotate in the fermentation tank, pig feed in the fermentation tank can be uniformly stirred, the pig feed accumulated at the bottom of the fermentation tank can be conveyed upwards through the rotating spiral conveying wheel, and then the pig feed returns to the bottom of the fermentation tank under the influence of gravity. By matching with not less than two liquid spraying heads, the fermentation agent liquid and the pig feed can be uniformly mixed, so that the fermentation quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of mixing device technology, specifically to a mixing device for a feed fermentation machine. Background Technology

[0002] Pig feed is typically composed of protein feed, energy feed, roughage, green fodder, silage, mineral feed, and feed additives. Fermentation is a crucial step in pig feed production, significantly improving palatability. Microbial activity during fermentation produces microbial proteins, bioactive peptides, and amino acids, enhancing the pig's immunity and feed utilization. Fermentation usually requires a fermentation device. Therefore, it is essential to maintain thorough mixing between the feed and the liquid within the fermentation device during the fermentation process.

[0003] For example, Chinese patent CN221759842U discloses a stirring device for a feed fermentation machine. Its structure includes a fermentation tank, a feed hopper, a discharge end, a motor, and a stirring device. The beneficial effects of this utility model are: while the feed is stirred by the crushing frame, the feed is cut and crushed by the saw blades on both sides of the crushing frame. At the same time, the centrifugal force generated by the rotation between the upper and lower rings drives the rotating part to rotate, thereby stirring the feed in the fermentation tank. This allows the pig feed to be fined and thoroughly and evenly stirred, increasing the fermentation effect of the feed and avoiding the situation where the feed is not sufficiently stirred, resulting in a low degree of fermentation.

[0004] Although the aforementioned patent enables pig feed to be finely mixed and thoroughly, thus increasing the fermentation effect and preventing insufficient fermentation due to inadequate mixing, the fermentation agent liquid inside the fermentation device is prone to uneven mixing when it is mixed with the pig feed through the mixing device, reducing its practicality. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a stirring device for a feed fermentation machine. This device improves the uniformity of mixing the fermentation agent liquid with pig feed by uniformly dispersing and spraying the fermentation agent liquid, thereby enhancing the fermentation quality. It solves the problem that uneven mixing often occurs when the fermentation agent liquid inside the fermentation machine is mixed with pig feed through the stirring device, which reduces its practicality.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a stirring device for a feed fermentation machine, comprising a support frame, a fermentation tank being disposed inside the support frame, a feeding cylinder being connected to the right side of the upper surface of the fermentation tank, a discharging structure being connected to the bottom of the fermentation tank, a spraying mechanism being provided on the right side of the support frame, and a stirring mechanism being provided on the upper surface of the fermentation tank.

[0007] The spraying mechanism includes a liquid tank, a centrifugal pump, an inlet pipe, a sealing cap, an annular hollow outlet plate, and at least two spray heads. The liquid tank is located on the right side of the support frame. The centrifugal pump is fixed to the upper surface of the liquid tank. The inlet pipe is connected to the right side of the upper surface of the liquid tank. The sealing cap is threaded to the outer side of the top of the inlet pipe. The annular hollow outlet plate is located on the top wall of the fermenter's inner cavity. At least two spray heads are connected to the lower surface of the annular hollow outlet plate. The input end of the centrifugal pump passes through the liquid tank through a pipe and extends into the interior of the liquid tank. The output end of the centrifugal pump passes through the fermenter through a pipe and is connected to the upper surface of the annular hollow outlet plate.

[0008] By adopting this technical solution, the uniformity of the fermentation agent liquid can be improved by spraying it out evenly, thereby enhancing the fermentation quality.

[0009] Furthermore, the annular hollow liquid outlet plate is located on the longitudinal central axis of the fermenter.

[0010] This technical solution improves the uniformity of sprayed fermentation agent liquid.

[0011] Furthermore, the discharge structure includes a first discharge pipe, a valve is connected to the outer side of the bottom end of the first discharge pipe, and a second discharge pipe is connected to the inside of the valve.

[0012] By adopting this technical solution, fermented feed can be discharged through the discharge structure.

[0013] Furthermore, the stirring mechanism includes a mounting frame, a motor, a rotating shaft, a spiral conveyor wheel, a fixed frame, four stirring rods, four connecting rods, and two scrapers. The mounting frame is fixed to the upper surface of the fermentation tank, the motor is located inside the mounting frame, and the rotating shaft is rotatably connected to the top wall of the inner cavity of the fermentation tank through a sealed bearing. The top end of the rotating shaft rotates through the fermentation tank and extends to the upper side of the fermentation tank.

[0014] By adopting this technical solution, the uniformity of feed mixing can be improved through the stirring mechanism.

[0015] Furthermore, the top end of the rotating shaft is fixedly connected to the outer side of the motor output shaft, the spiral conveying wheel is located at the bottom end of the rotating shaft, the fixing frame is located on the outer side of the rotating shaft, the four stirring rods are located on the left and right sides of the lower surface of the fixing frame, the four connecting rods are located on the upper and lower sides of the opposite side of the left and right stirring rods, the two scrapers are located on the opposite side of the left and right connecting rods, and one side of the scraper is in contact with the inner peripheral wall of the fermentation tank.

[0016] By adopting this technical solution, the feed adhering to the inner wall of the fermentation tank can be scraped off by the scrapers on the left and right sides.

[0017] Furthermore, a visual scale is provided on the front of the liquid tank.

[0018] By adopting this technical solution, the volume of the fermentation agent liquid inside the liquid tank can be viewed through a visual scale.

[0019] Furthermore, at least two of the spray heads are evenly distributed on the lower surface of the annular hollow liquid outlet plate.

[0020] By adopting this technical solution, the fermentation agent liquid can be sprayed evenly, improving the uniformity of mixing.

[0021] Furthermore, the rotating shaft is located on the longitudinal central axis of the fermenter.

[0022] By adopting this technical solution, the stability of the rotating shaft inside the fermenter is improved.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] The mixing device of this feed fermentation machine works by pouring pig feed into the fermentation tank through the feed cylinder when fermentation is needed. Then, the centrifugal pump is started to spray the fermentation agent liquid evenly through at least two spray nozzles. The motor is then started, driving the screw conveyor wheel and the mixing rod to rotate inside the fermentation tank, which can evenly mix the pig feed inside the fermentation tank. The rotating screw conveyor wheel can also transport the pig feed accumulated at the bottom of the fermentation tank upwards. Then, the pig feed returns to the bottom of the fermentation tank due to gravity. The combination of at least two spray nozzles can further improve the even mixing of the fermentation agent liquid and the pig feed, thus improving the fermentation quality. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the spraying mechanism of this utility model;

[0027] Figure 3This is a schematic diagram of the connection structure between the annular hollow liquid outlet plate and the spray head of this utility model;

[0028] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model.

[0029] In the diagram: 1. Support frame; 2. Fermentation tank; 3. Feed cylinder; 4. Discharge structure; 5. Spraying mechanism; 51. Liquid tank; 52. Centrifugal pump; 53. Liquid inlet pipe; 54. Sealing pipe cover; 55. Annular hollow liquid outlet plate; 56. Spray head; 6. Stirring mechanism; 61. Mounting frame; 62. Motor; 63. Rotating shaft; 64. Screw conveyor wheel; 65. Fixing frame; 66. Stirring rod; 67. Connecting rod; 68. Scraper. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1 The mixing device of a feed fermentation machine in this embodiment includes a support frame 1, a fermentation tank 2 is arranged inside the support frame 1, a feed cylinder 3 is connected to the right side of the upper surface of the fermentation tank 2, a discharge structure 4 is connected to the bottom of the fermentation tank 2, a spraying mechanism 5 is provided on the right side of the support frame 1, the spraying mechanism 5 can improve the uniformity of mixing the fermentation agent liquid with pig feed by spraying it evenly, thereby improving the fermentation quality, and a stirring mechanism 6 is provided on the upper surface of the fermentation tank 2, which can stir the pig feed inside the fermentation tank 2 evenly.

[0032] In this embodiment, the discharge structure 4 includes a first discharge pipe, a valve is connected to the outer side of the bottom end of the first discharge pipe, and a second discharge pipe is connected to the inside of the valve.

[0033] It should be noted that material can be fed by opening the valve.

[0034] Please see Figures 2 to 3 In order to improve the uniformity of mixing the fermentation agent liquid with pig feed and improve the fermentation quality by spraying the fermentation agent liquid evenly, the spraying mechanism 5 in this embodiment includes a liquid tank 51, a centrifugal pump 52, a liquid inlet pipe 53, a sealing pipe cover 54, an annular hollow liquid outlet plate 55 and no fewer than two spray heads 56. The liquid tank 51 is located on the right side of the support frame 1, the centrifugal pump 52 is fixed on the upper surface of the liquid tank 51, and the liquid inlet pipe 53 is connected to the right side of the upper surface of the liquid tank 51.

[0035] In this embodiment, the sealing cap 54 is threaded to the outer side of the top end of the inlet pipe 53, and the annular hollow outlet plate 55 is set on the top wall of the inner cavity of the fermenter 2. At least two spray heads 56 are connected to the lower surface of the annular hollow outlet plate 55. The input end of the centrifugal pump 52 passes through the liquid tank 51 through a pipe and extends into the interior of the liquid tank 51. The output end of the centrifugal pump 52 passes through the fermenter 2 through a pipe and is connected to the upper surface of the annular hollow outlet plate 55. By twisting the sealing cap 54, the sealing cap 54 can be twisted off from the outer side of the top end of the inlet pipe 53. Then, a certain amount of fermentation agent liquid can be poured into the interior of the liquid tank 51 through the inlet pipe 53. The amount poured in can be viewed through a visual scale. The waste of fermentation agent liquid can be reduced by setting the spraying mechanism 5.

[0036] In this embodiment, pig feed is typically composed of protein feed, energy feed, roughage, green fodder, silage, mineral feed, and feed additives for raising domestic pigs. Fermentation is an extremely important step in the production of pig feed, as it can significantly improve the palatability of the feed itself. The action of microorganisms can produce microbial proteins, bioactive small peptides, amino acids, etc., which can improve the pig's own immunity and feed utilization. Fermentation of pig feed usually requires the use of a fermentation device, and during the fermentation process, it is necessary to keep the feed and the liquid in the fermentation device fully stirred and mixed.

[0037] In this embodiment, the annular hollow liquid outlet plate 55 is located on the longitudinal central axis of the fermenter 2, a visual scale is provided on the front of the liquid tank 51, and no fewer than two spray heads 56 are evenly distributed on the lower surface of the annular hollow liquid outlet plate 55.

[0038] It should be noted that when pig feed needs to be fermented, the pig feed is poured into the fermentation tank 2 through the feed cylinder 3. Then, the centrifugal pump 52 is started to transport the fermentation agent liquid inside the liquid tank 51 through the pipeline to the inside of the annular hollow liquid outlet plate 55. After that, it is evenly sprayed out through no less than two spray nozzles 56, which can improve the uniform mixing of the fermentation agent liquid and the pig feed and improve the fermentation quality.

[0039] Please see Figure 4In order to evenly mix the pig feed inside the fermentation tank 2, the stirring mechanism 6 in this embodiment includes a mounting frame 61, a motor 62, a rotating shaft 63, a spiral conveyor wheel 64, a fixing frame 65, four stirring rods 66, four connecting rods 67, and two scrapers 68. The mounting frame 61 is fixed to the upper surface of the fermentation tank 2, the motor 62 is located inside the mounting frame 61, and the rotating shaft 63 is rotatably connected to the top wall of the inner cavity of the fermentation tank 2 through a sealed bearing. The top end of the rotating shaft 63 rotates through the fermentation tank 2 and extends to the upper side of the fermentation tank 2. The fermentation tank 2 includes a tank body, and a sealing cover is provided on the upper surface of the tank body. The sealing cover includes a cover body, and a rubber sealing ring is provided on the lower surface of the cover body.

[0040] In this embodiment, the top end of the rotating shaft 63 is fixedly connected to the outer side of the output shaft of the motor 62, the spiral conveying wheel 64 is set at the bottom end of the rotating shaft 63, the fixing frame 65 is set on the outer side of the rotating shaft 63, the four stirring rods 66 are all set on the left and right sides of the lower surface of the fixing frame 65, the four connecting rods 67 are all set on the upper and lower sides of the opposite side of the left and right stirring rods 66, the two scrapers 68 are all set on the opposite side of the left and right connecting rods 67, one side of the scraper 68 is in contact with the inner peripheral wall of the fermentation tank 2, and the rotating shaft 63 is located on the longitudinal central axis of the fermentation tank 2.

[0041] It should be noted that the motor 62 can be started to drive the screw conveyor wheel 64 and the stirring rod 66 to rotate inside the fermentation tank 2, which can stir the pig feed inside the fermentation tank 2 evenly. The rotating screw conveyor wheel 64 can transport the pig feed piled at the bottom of the fermentation tank 2 upwards. Then, the pig feed returns to the bottom of the fermentation tank 2 due to gravity, thus achieving even mixing and improving the quality of pig feed fermentation.

[0042] The working principle of the above embodiments is as follows:

[0043] When pig feed needs to be fermented, the pig feed is poured into the fermentation tank 2 through the feed cylinder 3. Then, the centrifugal pump 52 is started to transport the fermentation agent liquid inside the liquid tank 51 through the pipeline to the inside of the annular hollow liquid outlet plate 55. Then, it is evenly sprayed out through no less than two spray nozzles 56. Then, the motor 62 is started to drive the spiral conveyor wheel 64 and the stirring rod 66 to rotate inside the fermentation tank 2, which can stir the pig feed inside the fermentation tank 2 evenly. The rotating spiral conveyor wheel 64 can transport the pig feed accumulated at the bottom of the fermentation tank 2 upwards. Then, the pig feed returns to the bottom of the fermentation tank 2 due to gravity. With the help of no less than two spray nozzles 56, the fermentation agent liquid and pig feed can be mixed evenly, improving the fermentation quality.

Claims

1. A stirring device for a feed fermentation machine, comprising a support frame (1), characterized in that: The support frame (1) is equipped with a fermentation tank (2), the upper surface of the fermentation tank (2) is connected to the right side of the feed cylinder (3), the bottom of the fermentation tank (2) is connected to the discharge structure (4), the right side of the support frame (1) is equipped with a spraying mechanism (5), and the upper surface of the fermentation tank (2) is equipped with a stirring mechanism (6). The spraying mechanism (5) includes a liquid tank (51), a centrifugal pump (52), an inlet pipe (53), a sealing pipe cap (54), an annular hollow outlet plate (55), and at least two spray heads (56). The liquid tank (51) is located on the right side of the support frame (1). The centrifugal pump (52) is fixed on the upper surface of the liquid tank (51). The inlet pipe (53) is connected to the right side of the upper surface of the liquid tank (51). The sealing pipe cap (54) is threaded to the inlet pipe. (53) On the outer side of the top, an annular hollow liquid outlet plate (55) is set on the top wall of the inner cavity of the fermenter (2). There are no less than two spray heads (56) connected to the lower surface of the annular hollow liquid outlet plate (55). The input end of the centrifugal pump (52) passes through the liquid tank (51) through a pipe and extends into the interior of the liquid tank (51). The output end of the centrifugal pump (52) passes through the fermenter (2) through a pipe and is connected to the upper surface of the annular hollow liquid outlet plate (55). The annular hollow liquid outlet plate (55) is located on the longitudinal central axis of the fermenter (2); The stirring mechanism (6) includes a mounting frame (61), a motor (62), a rotating shaft (63), a screw conveyor wheel (64), a fixed frame (65), four stirring rods (66), four connecting rods (67), and two scrapers (68). The mounting frame (61) is fixed on the upper surface of the fermentation tank (2). The motor (62) is located inside the mounting frame (61). The rotating shaft (63) is rotatably connected to the top wall of the inner cavity of the fermentation tank (2) through a sealed bearing. The top of the rotating shaft (63) rotates through the fermentation tank (2) and extends to the upper side of the fermentation tank (2). The top of the rotating shaft (63) is fixedly connected to the outside of the output shaft of the motor (62). The spiral conveyor wheel (64) is set at the bottom of the rotating shaft (63). The fixed frame (65) is set on the outside of the rotating shaft (63). The four stirring rods (66) are all set on the left and right sides of the lower surface of the fixed frame (65). The four connecting rods (67) are all set on the upper and lower sides of the opposite side of the left and right stirring rods (66). The two scrapers (68) are all set on the opposite side of the left and right connecting rods (67). One side of the scraper (68) is in contact with the inner circumferential wall of the fermentation tank (2). No fewer than two spray heads (56) are evenly distributed on the lower surface of the annular hollow liquid outlet plate (55); The rotating shaft (63) is located on the longitudinal centerline of the fermenter (2).

2. The stirring device of a feed fermentation machine according to claim 1, characterized in that: The discharge structure (4) includes a first discharge pipe, a valve is connected to the outside of the bottom end of the first discharge pipe, and a second discharge pipe is connected to the inside of the valve.

3. The stirring device of a feed fermentation machine according to claim 1, characterized in that: A visual scale is provided on the front of the liquid tank (51).

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