Zinc impregnation heating tank accelerated cooling equipment

Abstract

The utility model provides accelerated cooling equipment for a zinc impregnation heating tank, which relates to the technical field of cooling equipment and comprises a bearing base, a cooling device, a cooling device and a cooling device, the bearing base is provided with a bearing platform, and the bearing platform is used for positioning and supporting the zinc impregnation heating tank; the air cooling assembly is fixedly installed at the end of the bearing base, and the air cooling assembly is used for providing heat dissipation airflow for the interior and the exterior of the zinc impregnation heating tank; and the atomization assembly is installed on the air cooling assembly, and the atomization assembly is used for atomizing a cooling agent and providing the atomized cooling agent for heat dissipation airflow of the air cooling assembly. The zinc impregnation heating tank is positioned and supported, the air cooling assembly is matched with the atomization assembly, cooling agent air cooling heat dissipation is carried out on the inner side and the outer side of the zinc impregnation heating tank, the cooling efficiency of the zinc impregnation heating tank is greatly improved, and the device has the advantages of being simple in structure and convenient and fast to operate.

Description

Technical Field

[0001] This utility model relates to the field of cooling equipment technology, specifically to an accelerated cooling device for a zinc diffusion heating tank. Background Technology

[0002] Zinc diffusion is a chemical heat treatment process that diffuses zinc into the surface of a workpiece. Zinc diffusion significantly improves the resistance to atmospheric corrosion of steel parts and is widely used in thin plates and standard parts. The main methods of zinc diffusion are powder coating and hot-dip galvanizing. Zinc diffusion is primarily used to improve the corrosion resistance of steel materials in atmospheric and natural water environments. Its process is similar to aluminizing and can be divided into two types: immersion coating and diffusion coating. Hot-dip galvanizing (also known as hot-dip zinc plating, liquid zinc diffusion, etc.) produces a surface structure consisting of a diffusion layer and a zinc coating, belonging to the immersion coating type of zinc diffusion. Diffusion-type zinc diffusion layers consist entirely of a diffusion layer and are obtained using powder zinc diffusion and vacuum zinc diffusion processes.

[0003] For example, the patent with authorization announcement number CN222332023U, entitled "A Utility Model Patent for an Accelerated Cooling Device for a Zinc Diffusion Heating Tank," includes a base, a power mechanism, and a transmission structure. A second and a first rotating wheel are rotatably mounted on the base, forming a pair. Each pair of the second and first rotating wheels is connected by a transmission rod. The power mechanism drives the transmission rod. A zinc diffusion heating tank is rolled on the second and first rotating wheels. A limiting groove is formed on the second rotating wheel, and the end of the zinc diffusion heating tank is inserted into the limiting groove. This utility model features an overall open structure with a grid-like protection, allowing the cylindrical tank to fully contact the external environment. This facilitates heat dissipation through thermal radiation and conduction, and enables air convection, significantly reducing the time required for temperature reduction. Removing the zinc diffusion heating tank from the box-type zinc diffusion furnace avoids heat loss within the furnace, reducing energy consumption, saving costs, and minimizing resource waste, thus achieving energy conservation and emission reduction.

[0004] However, this patent exposes the zinc-diffusion heating tank to the air and relies on the air for natural cooling. The heat dissipation efficiency of the zinc-diffusion heating tank is relatively slow, which leads to a long cooling time and has certain drawbacks.

[0005] In view of the above, this application is hereby submitted. Utility Model Content

[0006] The purpose of this invention is to provide an accelerated cooling device for a zinc diffusion heating tank, so as to solve the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0008] An embodiment of this utility model provides an accelerated cooling device for a zinc diffusion heating tank, comprising:

[0009] A support base having a support platform for positioning and supporting the zinc-distillation heating tank;

[0010] An air-cooling assembly is fixedly installed at the end of the support base and is used to provide heat dissipation airflow to the inside and outside of the zinc-distillation heating tank.

[0011] An atomizing component is mounted on the air-cooling component. The atomizing component is used to atomize the coolant and provide the atomized coolant to the heat dissipation airflow of the air-cooling component.

[0012] Furthermore, the bearing base is fixedly installed with two pairs of support positioning seats, each support positioning seat having an arc-shaped support groove, which is used to support and position the zinc-diffusion heating tank.

[0013] Furthermore, the support groove is in the shape of an inverted isosceles trapezoid.

[0014] Furthermore, the air-cooled component includes:

[0015] The flow divider is fixedly installed on the support base and is used to disperse the heat dissipation airflow.

[0016] A cooling fan is fixedly installed on the air inlet side of the diffuser shroud;

[0017] The flow divider is fixedly installed on the inner wall of the flow divider shroud.

[0018] Furthermore, the flow divider includes, in sequence:

[0019] An air inlet is provided, which is cylindrical in shape, and the cooling fan is fixedly installed on the inner wall of the air inlet.

[0020] The diffuser is configured as a frustum-shaped side surface and the diffuser divides the airflow by increasing the airflow interface.

[0021] The flow divider is cylindrical in shape, and the flow divider plate is fixedly installed on the inner wall of the flow divider.

[0022] Furthermore, the air inlet, the diffuser, and the flow divider are integrally formed.

[0023] Furthermore, the flow divider is provided in multiple pieces, which are fixedly installed on the inner wall of the flow divider section, and the flow dividers are distributed in a circumferential manner.

[0024] Furthermore, the atomizing component includes:

[0025] An atomizing nozzle is fixedly installed on the inner wall of the diffuser section, and the atomizing nozzle is used to atomize and spray the coolant;

[0026] A feeding pipe, one end of which is connected to the atomizing nozzle and the other end of which is connected to a feeding pump.

[0027] The above-described solution of this utility model has at least the following beneficial effects:

[0028] This invention provides positioning support for the zinc diffusion heating tank, and the air-cooling component and atomizing component work together to cool the inside and outside of the zinc diffusion heating tank with coolant air cooling, which greatly improves the cooling efficiency of the zinc diffusion heating tank. It has the characteristics of simple structure and convenient operation. Attached Figure Description

[0029] Figure 1 A schematic diagram of the overall structure of an accelerated cooling device for a zinc diffusion heating tank provided by this utility model;

[0030] Figure 2 A schematic diagram of the heat dissipation component structure of an accelerated cooling device for a zinc-distillation heating tank provided by this utility model;

[0031] Figure 3 A schematic diagram of the support and positioning seat structure of an accelerated cooling device for a zinc-distillation heating tank provided by this utility model.

[0032] Explanation of reference numerals in the attached figures:

[0033] 1. Support base; 2. Air-cooled assembly; 3. Atomizing assembly; 4. Support positioning seat; 5. Support groove; 6. Flow divider; 7. Cooling fan; 8. Flow divider plate; 9. Air inlet; 10. Diffuser; 11. Flow divider; 12. Atomizing nozzle; 13. Feeding pipe. Detailed Implementation

[0034] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0035] like Figures 1 to 3 As shown, an embodiment of this utility model provides an accelerated cooling device for a zinc diffusion heating tank, comprising:

[0036] The support base 1 has a support platform, which is used to position and support the zinc-dip heating tank.

[0037] Air-cooled component 2 is fixedly installed at the end of the support base 1. The air-cooled component 2 is used to provide heat dissipation airflow to the inside and outside of the zinc-distillation heating tank.

[0038] Atomizing component 3 is installed on the air-cooling component 2. The atomizing component 3 is used to atomize the coolant and provide the atomized coolant to the heat dissipation airflow of the air-cooling component 2.

[0039] In this embodiment, when cooling of the zinc diffusion heating tank is required, the tank is moved to a support platform for suspended positioning and support. Then, the air-cooling assembly 2 and the atomizing assembly 3 are activated. The coolant in the atomizing assembly 3 is atomized and sent into the air-cooling assembly 2. The air-cooling assembly 2 uses airflow to blow the atomized coolant to the inside and outside of the zinc diffusion heating tank, enabling rapid heat dissipation and cooling of the tank, greatly improving its cooling efficiency.

[0040] In one specific embodiment, the supporting base 1 is fixedly equipped with two pairs of support positioning seats 4. Each support positioning seat 4 has an arc-shaped support groove 5, which is in the shape of an inverted isosceles trapezoid. The support groove 5 is used to support and position the zinc diffusion heating tank. Each pair of support positioning seats 4 provides suspended support and positioning for the bottom of the zinc diffusion heating tank, allowing the heat dissipation airflow to fully penetrate vertically towards the zinc diffusion heating tank, thereby improving the cooling efficiency of the zinc diffusion heating tank.

[0041] Furthermore, the air-cooled component 2 includes:

[0042] The flow divider 6 is fixedly installed on the support base 1 and is used to disperse the heat dissipation airflow.

[0043] Cooling fan 7 is fixedly installed on the air inlet side of the diffuser 6.

[0044] The flow divider 8 is fixedly installed on the inner wall of the flow divider shroud.

[0045] In this embodiment, the air diversion shroud 6 sequentially includes: an air inlet 9, which is cylindrical in shape, and the cooling fan 7 is fixedly installed on the inner wall of the air inlet 9; a diffuser 10, which is shaped like a frustum and diverts airflow by increasing the airflow interface; and a diversion section 11, which is cylindrical in shape, and the diversion plate 8 is fixedly installed on the inner wall of the diversion section 11. Furthermore, the air inlet 9, the diffuser 10, and the diversion section 11 are integrally formed.

[0046] When the airflow generated by the cooling fan 7 passes through the diffuser 10, the airflow cross-section gradually increases. The diffuser 10 disperses the cooling airflow. When the cooling airflow enters the diversion section 11, the diversion plate 8 disperses the airflow along the cross-section, so that the cooling airflow can dissipate heat to both the inside and outside of the zinc-diffusion heating tank, thereby improving the cooling efficiency of the zinc-diffusion heating tank.

[0047] In one specific embodiment, multiple diverter plates 8 are provided, and the multiple diverter plates 8 are fixedly installed on the inner wall of the diverting section 11, and the diverter plates 8 are distributed circumferentially. The diverter plates 8 are evenly distributed circumferentially on the inner wall of the diverting section 11, which can evenly disperse the heat dissipation airflow, thereby uniformly dissipating heat to the inside and outside of the zinc diffusion heating tank and improving the heat dissipation and cooling effect.

[0048] Furthermore, the atomizing component 3 includes:

[0049] Atomizing nozzle 12 is fixedly installed on the inner wall of the diffuser 10. The atomizing nozzle 12 is used to atomize and spray the coolant.

[0050] The feeding pipe 13 is connected at one end to the atomizing nozzle 12 and at the other end to the feeding pump.

[0051] In this embodiment, the feed pump delivers coolant to the atomizing nozzle 12, which atomizes the coolant and sprays it onto the diffuser 10. At this time, the cooling airflow generated by the cooling fan 7 blows the atomized coolant towards the zinc diffusion heating tank. Upon contact with the zinc diffusion heating tank, the coolant evaporates and absorbs heat, thus absorbing and carrying away heat from the tank, thereby accelerating the heat dissipation efficiency of the zinc diffusion heating tank.

[0052] Unlike existing technologies, this utility model has at least the following beneficial effects:

[0053] This invention provides positioning support for the zinc diffusion heating tank, and the air-cooling component and atomizing component work together to cool the inside and outside of the zinc diffusion heating tank with coolant air cooling, which greatly improves the cooling efficiency of the zinc diffusion heating tank. It has the characteristics of simple structure and convenient operation.

[0054] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A zinc-distillation heating tank accelerated cooling device, characterized in that: include: The support base (1) has a support platform for positioning and supporting the zinc diffusion heating tank; Air-cooled assembly (2), which is fixedly installed at the end of the bearing base (1), is used to provide heat dissipation airflow to the inside and outside of the zinc-distillation heating tank; Atomizing component (3) is installed on the air-cooling component (2). The atomizing component (3) is used to atomize the coolant and provide the atomized coolant to the heat dissipation airflow of the air-cooling component (2).

2. The zinc diffusion heating tank accelerated cooling device according to claim 1, characterized in that: The bearing base (1) is fixedly installed with two pairs of support positioning seats (4). The support positioning seats (4) have arc-shaped support grooves (5), which are used to support and position the zinc diffusion heating tank.

3. The zinc diffusion heating tank accelerated cooling device according to claim 2, characterized in that: The support groove (5) is in the shape of an inverted isosceles trapezoid.

4. The zinc diffusion heating tank accelerated cooling device according to claim 1, characterized in that: The air-cooled component (2) includes: The flow divider (6) is fixedly installed on the support base (1) and is used to disperse the heat dissipation airflow. Cooling fan (7), the cooling fan (7) is fixedly installed on the air inlet side of the diffuser (6); The flow divider (8) is fixedly installed on the inner wall of the flow divider shroud.

5. The zinc diffusion heating tank accelerated cooling device according to claim 4, characterized in that: The flow divider (6) comprises, in sequence: An air inlet (9) is provided in a cylindrical shape, and the cooling fan (7) is fixedly installed on the inner wall of the air inlet (9); A diffuser (10) is provided in the shape of a frustum side, and the diffuser (10) divides the airflow by increasing the airflow interface; The diversion section (11) is cylindrical, and the diversion plate (8) is fixedly installed on the inner wall of the diversion section (11).

6. The zinc diffusion heating tank accelerated cooling device according to claim 5, characterized in that: The air inlet (9), the diffuser (10), and the diverter (11) are integrally formed.

7. The zinc diffusion heating tank accelerated cooling device according to claim 5, characterized in that: The flow divider (8) is provided in multiple pieces, and the multiple flow dividers (8) are fixedly installed on the inner wall of the flow divider (11), and the flow dividers (8) are distributed in a circular pattern.

8. The zinc diffusion heating tank accelerated cooling device according to claim 5, characterized in that: The atomizing component (3) includes: Atomizing nozzle (12) is fixedly installed on the inner wall of the diffuser (10) and is used to atomize and spray the coolant. Feeding pipe (13), one end of which is connected to the atomizing nozzle (12) and the other end of which is connected to the feeding pump.

Images