Embroidery processing device for automotive trim cloth
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MAODING AUTOMOTIVE INTERIOR TECHNOLOGY (SUZHOU) CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-19
AI Technical Summary
[0003]常规的刺绣加工装置在进行定位夹持时,通常只能对大于其夹持尺寸的加工布料进行夹持,当加工布料尺寸较小时,则无法对加工布料进行夹持定位,这便导致刺绣加工装置的适用性较差,无法应对不同尺寸加工布料的加工需求,并且在实际夹持固定时,难以保证加工布料表面平整且紧绷,因此不但影响了刺绣加工的加工质量,还导致加工布料存在损坏风险
[0014]1、本实用新型,通过在刺绣组件的下方设置有定位组件,当布料被输送至上下对称设置的夹板,由于上下两组夹板通过第一组合架和第二组合架分别连接于伸缩柱的上下两端,以此在伸缩柱的伸缩调节下,可以带动两组夹板在垂直方向上上下升降,以实现夹持或开启的结构活动性,同时由于定位组件整体呈矩形结构设置,利用上述结构的使用,可以在被加工的布料四个方向上形成夹持固定的作用,以此结构的设置可以尽可能的确保布料在加工过程中结构上的稳定性,以此确保刺绣组件在运作加工过程中,布料不会出现位置偏移错位的情况,另外夹板靠近布料的一侧表面设置有防滑垫,能够在确保夹持的摩擦力的情况下,还能避免对布料自身造成损坏,而升降柱的结构设置,则可以为整个定位组件提供一定程度上的垂直抬升或是下降的结构活动性,以此方式可以进一步协助刺绣组件的结构运作作出调整,从而保障装置结构的灵活性。
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Figure CN224258975U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of embroidery processing technology for automotive interior fabrics, specifically to an embroidery processing device for automotive interior fabrics. Background Technology
[0002] Fabric embroidery processing equipment mainly includes computerized embroidery machines. Computerized embroidery machines are electromechanical products that integrate multiple high-tech features, enabling fast and efficient embroidery, and achieving embroidery standards that are difficult to attain by hand, such as "multi-layered, multi-functional, uniform and perfect" embroidery.
[0003] Conventional embroidery processing devices can typically only clamp fabrics larger than their clamping size. When the fabric is small, they cannot clamp and position it. This results in poor applicability of the embroidery processing device, making it unable to meet the processing needs of fabrics of different sizes. Furthermore, during actual clamping and fixing, it is difficult to ensure that the surface of the fabric is flat and taut, which not only affects the processing quality of the embroidery but also poses a risk of damage to the fabric. Utility Model Content
[0004] The purpose of this invention is to provide an embroidery processing device for automotive interior fabrics, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an embroidery processing device for automotive interior fabrics, comprising a device base and a positioning component. An embroidery component is mounted on the upper part of the middle of the device base. The positioning component is located below the embroidery component, and tensioning components are installed on both the front and rear sides of the positioning component. The bottom of the left and right ends of the tensioning component is connected to a first driving component. A second driving component is installed on both the left and right sides of the device base. The positioning component includes a lifting column, a first combined frame, a telescopic column, a second combined frame, a clamping plate, and an anti-slip pad. The first combined frame is mounted on the top of the lifting column, and the telescopic column is vertically mounted on the top of the first combined frame. The second combined frame is mounted on the top of the telescopic column, and the clamping plate is horizontally mounted on the side of the first and second combined frames near the horizontal central axis of the telescopic column. An anti-slip pad is mounted on the surface of the clamping plate near the horizontal central axis of the telescopic column.
[0006] Furthermore, the embroidery assembly includes a lifting gantry frame, a slide rail, an electric slider, and an embroidery machine body. The top and bottom of the lifting gantry frame are horizontally mounted with a slide rail, and an electric slider is mounted on the surface of the slide rail. The bottom of the electric slider is mounted with the embroidery machine body.
[0007] Furthermore, the slide rail and the electric slider are connected to each other in a slotted embedded structure, and the second drive assembly is connected to the bottom of both ends of the lifting gantry frame.
[0008] Furthermore, the first and second combined frames have the same structure, and the lifting column and the telescopic column are on the same vertical central axis. Moreover, the lifting column, the first combined frame, the telescopic column, the second combined frame, the clamping plate and the anti-slip pad are all arranged in a circular array with the device base in four groups.
[0009] Furthermore, the tensioning assembly includes a movable seat, a swing frame, and a tensioning roller. The swing frame is mounted on the top of one side of the movable seat, and the tensioning roller is mounted on the side of the swing frame away from the movable seat.
[0010] Furthermore, the movable seat and the swing frame are installed at the left and right ends of the tension roller, and the tension roller is horizontally installed at the upper and lower ends of one side of the swing frame.
[0011] Furthermore, the first drive assembly includes a guide rail, a guide screw, and a servo motor. The guide screw is horizontally mounted above the guide rail, and one end of the guide screw is connected to the servo motor via a coupling.
[0012] Furthermore, the second drive assembly and the first drive assembly have the same structure, and the bottom end of the lifting gantry frame is connected to the second drive assembly in a slotted embedded structure and a threaded connection, respectively. Moreover, the guide screw in the first drive assembly adopts a bidirectional screw structure, and the moving seat is connected to the guide rail and the guide screw in a slotted embedded structure and a threaded connection, respectively.
[0013] This utility model provides an embroidery processing device for automotive interior fabrics, which has the following beneficial effects:
[0014] 1. This utility model, by setting a positioning component below the embroidery assembly, allows the fabric to be conveyed to the symmetrically arranged clamping plates. Since the upper and lower clamping plates are connected to the upper and lower ends of the telescopic column via a first and second combined frame, the two clamping plates can be moved vertically up and down under the telescopic adjustment of the column, achieving structural mobility for clamping or opening. Simultaneously, because the positioning component has a rectangular structure, the above structure can clamp and fix the fabric in four directions, ensuring the stability of the fabric during processing and preventing positional displacement during the embroidery assembly's operation. Furthermore, the clamping plate surface near the fabric has an anti-slip pad, ensuring sufficient friction while preventing damage to the fabric. The lifting column provides a certain degree of vertical lifting or lowering mobility for the entire positioning component, further assisting in adjusting the embroidery assembly's operation and ensuring the flexibility of the device structure.
[0015] 2. This utility model features symmetrically arranged tensioning components on both sides of the positioning component, with first driving components on both sides of the tensioning components. The entire tensioning component is interconnected with the guide rail and guide screw via a movable seat. When the servo motor operates, the guide screw connected to it rotates synchronously in the horizontal axis. Furthermore, because the guide screw in the first driving component adopts a bidirectional screw structure, the tensioning components at both ends of the first driving component can move horizontally towards one side of the positioning component. This controls the relative distance between the tensioning component and the positioning component, allowing for tensioning adjustment of the fabric at both ends on both sides of the positioning component. This further tightens the fabric for the positioning component, preventing unnecessary problems with the embroidery component's processing effect due to fabric wrinkles, thus avoiding quality issues in the embroidery process. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main body of an embroidery processing device for automotive interior fabrics according to the present invention.
[0017] Figure 2 This is a schematic diagram of the embroidery component structure of an embroidery processing device for automotive interior fabrics according to the present invention.
[0018] Figure 3 This is a three-dimensional structural diagram of the positioning component of an embroidery processing device for automotive interior fabrics according to the present invention.
[0019] Figure 4 This is a three-dimensional structural diagram of the tensioning component of an embroidery processing device for automotive interior fabrics according to the present invention.
[0020] Figure 5 This is a three-dimensional structural diagram of the first drive component of an embroidery processing device for automotive interior fabrics according to the present invention.
[0021] In the diagram: 1. Device base; 2. Embroidery assembly; 201. Lifting gantry frame; 202. Slide rail; 203. Electric slider; 204. Embroidery machine body; 3. Positioning assembly; 301. Lifting column; 302. First combined frame; 303. Telescopic column; 304. Second combined frame; 305. Clamping plate; 306. Anti-slip mat; 4. Tensioning assembly; 401. Moving seat; 402. Swing frame; 403. Tensioning roller; 5. First drive assembly; 501. Guide rail; 502. Guide screw; 503. Servo motor; 6. Second drive assembly. Detailed Implementation
[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0023] like Figures 1 to 5 As shown, an embroidery processing device for automotive interior fabrics includes a device base 1 and a positioning component 3. An embroidery component 2 is mounted on the upper center of the device base 1. The positioning component 3 is positioned below the embroidery component 2, and tensioning components 4 are installed on both the front and rear sides of the positioning component 3. First drive components 5 are connected to the bottom of the left and right ends of the tensioning components 4. Second drive components 6 are installed on both the left and right sides of the device base 1. The positioning component 3 includes a lifting column 301, a first combined frame 302, a telescopic column 303, a second combined frame 304, a clamping plate 305, and an anti-slip mat 306. The first combined frame 302 is mounted on the top of the lifting column 301, and the telescopic column 303 is vertically mounted on the top of the first combined frame 302. The second combined frame 304 is mounted on the top of the telescopic column 303. The first combined frame 302 and the second combined frame 304 are connected... A clamping plate 305 is horizontally installed on the side of the frame 304 near the horizontal central axis of the telescopic column 303. At the same time, an anti-slip pad 306 is installed on the surface of the clamping plate 305 near the horizontal central axis of the telescopic column 303. The first combined frame 302 and the second combined frame 304 have the same structure. The lifting column 301 and the telescopic column 303 are on the same vertical central axis. Moreover, the lifting column 301, the first combined frame 302, the telescopic column 303, the second combined frame 304, the clamping plate 305 and the anti-slip pad 306 are arranged in four groups in a circular array with the device base 1. Under the telescopic adjustment of the telescopic column 303, the two groups of clamping plates 305 can be driven to move up and down in the vertical direction to realize the structural mobility of clamping or opening. At the same time, since the positioning component 3 is arranged in a rectangular structure, it can form a clamping and fixing effect on the fabric being processed in four directions.
[0024] like Figures 1 to 5As shown, the embroidery assembly 2 includes a lifting gantry frame 201, a slide rail 202, an electric slider 203, and an embroidery machine body 204. The slide rail 202 is horizontally mounted on the lower top of the lifting gantry frame 201, and the electric slider 203 is mounted on the surface of the slide rail 202. The embroidery machine body 204 is mounted on the bottom of the electric slider 203. The slide rail 202 and the electric slider 203 are connected to each other in a slotted embedded structure. The second drive assembly 6 is connected to the bottom of both ends of the lifting gantry frame 201. The tensioning assembly 4 includes a movable seat 401, a swing frame 402, and a tensioning roller 403. The swing frame 402 is mounted on the top of one side of the movable seat 401, and the tensioning roller 403 is mounted on the side of the swing frame 402 away from the movable seat 401. The movable seat 401 and the swing frame 402 are mounted on the left and right ends of the tensioning roller 403, and the tensioning roller 403 is horizontally mounted on the upper and lower ends of one side of the swing frame 402. The first drive assembly 5 includes a guide rail 5. 01. Guide screw 502 and servo motor 503: A guide screw 502 is horizontally mounted above the guide rail 501, and one end of the guide screw 502 is connected to the servo motor 503 through a coupling. The second drive assembly 6 and the first drive assembly 5 have the same structure. The bottom end of the lifting gantry frame 201 is connected to the second drive assembly 6 through a slotted embedded structure and a threaded connection, respectively. The guide screw 502 in the first drive assembly 5 adopts a bidirectional screw structure. The moving seat 401 is connected to the guide rail 501 and the guide screw 502 through a slotted embedded structure and a threaded connection, respectively. When the servo motor 503 operates, the guide screw 502 connected to it will rotate synchronously in the horizontal axis. At the same time, since the guide screw 502 in the first drive assembly 5 adopts a bidirectional screw structure, the tensioning components 4 at both ends of the first drive assembly 5 can be translated horizontally towards the side of the positioning component 3.
[0025] In summary, as Figures 1 to 5 As shown, the embroidery processing device for automotive interior fabrics is used by first passing one end of the fabric to be processed horizontally through the middle of the tensioning component 4 on one side of the device base 1, and then wrapping it around the surface of the two sets of tensioning rollers 403 on one side of the swing frame 402. Then, it passes horizontally between the positioning components 3 which are provided with upper and lower clamping plates 305, and then passes through the tensioning component 4 on the other side of the positioning component 3 in the same way.
[0026] Subsequently, under the structural extension and retraction of the telescopic column 303, the upper and lower ends of the column are clamped by the clamping plates 305 connected to the first combined frame 302 and the second combined frame 304, and the anti-slip pad 306 on one side of the column is pressed tightly against the surface of the column to ensure clamping stability. During this process, the tensioning components 4 on both sides of the positioning component 3 will operate synchronously under the operation of the first drive component 5. With the operation of the servo motor 503, the guide screw 502 connected to it begins to rotate horizontally. Since the guide screw 502 of the first drive component 5 adopts a bidirectional screw structure, the tensioning components 4 at both ends move along the surface of the guide rail 501 and the guide screw 502 with the assistance of the moving seat 401. At the same time, under the traction of the tensioning roller 403 on one side of the swing frame 402, the column is tensioned from both ends to ensure the flatness of the column to the greatest extent.
[0027] Since the second drive assembly 6 and the first drive assembly 5 adopt the same structure, and the guide screw 502 in the second drive assembly 6 adopts a conventional screw structure, the embroidery assembly 2 will achieve horizontal forward and backward displacement under the traction of the second drive assembly 6, while the embroidery machine body 204 can move left and right along the surface of the slide rail 202 under the operation of the electric slider 203, so as to ensure the effective processing of the embroidery machine body 204. During this process, the lifting column 301 can provide a certain degree of lifting and adjustment for the entire positioning assembly 3 to assist the processing of the embroidery machine body 204.
[0028] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An embroidery processing device for automotive interior fabrics, comprising a device base (1) and a positioning assembly (3), characterized in that: An embroidery assembly (2) is mounted on the upper part of the middle of the device base (1). The positioning assembly (3) is located below the embroidery assembly (2). Tensioning assemblies (4) are installed on both the front and rear sides of the positioning assembly (3). The bottom of the left and right ends of the tensioning assembly (4) is connected to a first drive assembly (5). A second drive assembly (6) is installed on both the left and right sides of the device base (1). The positioning assembly (3) includes a lifting column (301), a first combined frame (302), a telescopic column (303), a second combined frame (304), and a clamping plate (305). The lifting column (301) is equipped with a first combined frame (302) on its top, and a telescopic column (303) is vertically installed on the top of the first combined frame (302). A second combined frame (304) is installed on the top of the telescopic column (303). A clamping plate (305) is horizontally installed on the side of the first combined frame (302) and the second combined frame (304) near the horizontal central axis of the telescopic column (303). At the same time, an anti-slip pad (306) is installed on the surface of the clamping plate (305) near the horizontal central axis of the telescopic column (303).
2. The embroidery processing device for automotive interior fabrics according to claim 1, characterized in that, The embroidery assembly (2) includes a lifting gantry (201), a slide rail (202), an electric slider (203), and an embroidery machine body (204). The top and bottom of the lifting gantry (201) are horizontally mounted with a slide rail (202), and an electric slider (203) is mounted on the surface of the slide rail (202). The bottom of the electric slider (203) is mounted with the embroidery machine body (204).
3. The embroidery processing device for automotive interior fabrics according to claim 2, characterized in that, The slide rail (202) and the electric slider (203) are connected to each other in a slotted embedded structure, and the second drive assembly (6) is connected to the bottom of both ends of the lifting gantry (201).
4. The embroidery processing device for automotive interior fabrics according to claim 1, characterized in that, The first combination frame (302) and the second combination frame (304) have the same structure, and the lifting column (301) and the telescopic column (303) are on the same vertical central axis. Moreover, the lifting column (301), the first combination frame (302), the telescopic column (303), the second combination frame (304), the clamp (305) and the anti-slip pad (306) are arranged in a circular array with the device base (1) in four groups.
5. An embroidery processing device for automotive interior fabrics according to claim 2, characterized in that, The tensioning assembly (4) includes a movable seat (401), a swing frame (402) and a tensioning roller (403). The swing frame (402) is mounted on the top of one side of the movable seat (401), and the tensioning roller (403) is mounted on the side of the swing frame (402) away from the movable seat (401).
6. An embroidery processing device for automotive interior fabrics according to claim 5, characterized in that, The movable seat (401) and the swing frame (402) are installed at the left and right ends of the tension roller (403), and the tension roller (403) is horizontally installed at the upper and lower ends of one side of the swing frame (402).
7. An embroidery processing device for automotive interior fabrics according to claim 5, characterized in that, The first drive assembly (5) includes a guide rail (501), a guide screw (502) and a servo motor (503). The guide screw (502) is horizontally mounted above the guide rail (501), and one end of the guide screw (502) is connected to the servo motor (503) via a coupling.
8. An embroidery processing device for automotive interior fabrics according to claim 7, characterized in that, The second drive assembly (6) and the first drive assembly (5) have the same structure. The bottom end of the lifting gantry (201) is connected to the second drive assembly (6) in a slotted embedded structure and in a threaded connection, respectively. The guide screw (502) in the first drive assembly (5) adopts a bidirectional screw structure. The moving seat (401) is connected to the guide rail (501) and the guide screw (502) in a slotted embedded structure and in a threaded connection, respectively.