Combined stepped LED light source
By designing a stepped LED light source and constructing a reflective surface within the light box, the problems of complex light source installation and uneven light distribution in existing technologies are solved, achieving simple assembly and efficient identification of product details.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGSHAN INST OF CHANGCHUN UNIV OF SCI & TECH
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-19
AI Technical Summary
Existing LED light sources have complex installation structures and uneven light emission, making it difficult to achieve simple assembly and efficient identification of product details.
It adopts a stepped LED light source design, which achieves uniform light emission and multi-angle illumination through the arrangement of stepped light sources and the reflective surface structure inside the light box, and uses bolt connection to achieve simple fixation.
It achieves uniform light emission and multi-angle illumination, improving the efficiency and accuracy of testing and simplifying the assembly process.
Smart Images

Figure CN224261558U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of lighting source technology, specifically relating to a combined stepped LED light source. Background Technology
[0002] LED light sources have advantages such as high luminous efficiency, energy saving, and long lifespan, leading to their increasingly widespread application. However, the installation structure of multi-angle LED light sources is typically complex and cannot be easily assembled. For example, existing technology discloses a combined light source for visual inspection, including a support carrier and several luminaires. The support carrier has a through-hole detection hole and a mounting part located at one end of the detection hole; the luminaires emit linear light and are supported on the support carrier by mounting parts that guide the angle adjustment of the luminaires; several luminaires are distributed at intervals around the center of the detection hole. This method of assembling the light source assembly is complex, and after the light source angle is adjusted, it tends to diffuse in all directions, failing to guarantee the uniformity of the light. Utility Model Content
[0003] To address the problems of complex installation structure and uneven light emission in existing LED light sources, this invention provides a combined stepped LED light source. The LED light source includes multiple stepped light sources arranged in a stepped manner, each composed of three sets of stepped LED beads. After illumination, the light source can clearly and effectively present product features under the camera, highlighting the details of the tested parts of the product. It has a good recognition effect on blurred edges and areas where colors are difficult to distinguish, forming good contrast and improving the efficiency and accuracy of the inspection work.
[0004] This utility model is achieved through the following technical solution:
[0005] A combined stepped LED light source includes a light box 3, which is generally shaped like a quadrangular pyramid with a connecting plate 1 at the bottom. Multiple stepped light sources 5 are arranged sequentially along the inner side of the light box 3, with the lengths of the multiple stepped light sources 5 arranged on the same inner side decreasing sequentially. Each stepped light source 5 includes a fixing column 31, a lampshade 32, a stepped lamp holder 33, LED beads 34, and a lamp base 35. The lampshade 32 is connected to the lamp base 35 to form an internal hollow structure for placing the stepped lamp holder 33. The stepped lamp holder 33 is fixedly connected to the lamp base 35. The stepped lamp holder 33 is in the shape of a three-step staircase, with multiple LED beads 34 arranged on each step surface. Each LED bead 34 can be controlled individually. The multiple LED beads 34 that make up the stepped light source 5 are evenly distributed at different heights within the light box 3, thereby achieving illumination at different angles.
[0006] Furthermore, four stepped light sources 5 are provided along each inner side of the light box 3.
[0007] Furthermore, the two ends of the stepped light source 5 are fixed to the inner side of the lamp box 3 by the light source bracket 4.
[0008] Furthermore, the light source bracket 4 is an L-shaped thin sheet with threaded holes on its short side, which is fixedly connected to the inner side of the lamp box 3 by bolts. The long side of the L-shaped thin sheet has holes, which are fixedly connected to both ends of the stepped light source 5 by bolts.
[0009] Furthermore, the center of the contact plate 1 is provided with an adapter hole 2, which is used to connect to the testing equipment.
[0010] Furthermore, one side of the inner side of the contact plate 1 is a reflective surface, on which are respectively opened a lamp box mounting hole 22 for connecting the lamp box and a fixing hole 21 for connecting the detection system.
[0011] Furthermore, the light box 3 is a hollow shell structure with open top and bottom, and its inner sides are reflective surfaces.
[0012] Furthermore, each end face of the lampshade 32 is provided with a fixing post 31, which is used to connect with the light source bracket 4.
[0013] Compared with the prior art, the advantages of this utility model are as follows:
[0014] This utility model discloses a combined stepped LED light source. By arranging LED beads in a stepped manner, it achieves different depths of light emission from a single light source. The stepped light source presents a uniform height distribution within the light box, thus achieving illumination at different angles. The combination of these two structures achieves illumination at different angles and depths in a simple way. The interior of the light box is designed with a reflective surface to constrain light divergence, ensuring that the light is emitted uniformly in one direction. This combined stepped LED light source can fix the light source board without the need for other auxiliary fixing parts or complex fixing methods, offering advantages such as high assembly efficiency and simple structure. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0016] Figure 1 This is a schematic diagram of the overall structure of the combined stepped LED light source 100 of this utility model;
[0017] Figure 2 Here is a schematic diagram of the structure of the contact plate of this utility model:
[0018] Figure 3 This is a schematic diagram of the stepped light source of this utility model;
[0019] In the diagram: 100 combined stepped LED light source, 1 connector plate, 2 adapter hole, 3 lamp box, 4 light source bracket, 5 stepped light source, 21 fixing hole, 22 lamp box mounting hole, 31 fixing post, 32 lamp cover, 33 stepped lamp holder, 34 LED beads, 35 lamp base. Detailed Implementation
[0020] To clearly and completely describe the technical solution and its specific working process of this utility model, the specific embodiments of this utility model are as follows, in conjunction with the accompanying drawings:
[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0022] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0023] Example 1
[0024] like Figure 1 As shown, this embodiment provides a combined stepped LED light source, including a light box 3. The light box 3 is generally pyramidal in shape, with a connecting plate 1 at the bottom. Multiple stepped light sources 5 are sequentially arranged along the inner side of the light box 3, and the lengths of the multiple stepped light sources 5 arranged on the same inner side decrease sequentially. Figure 3As shown, the stepped light source 5 is generally elongated and includes a fixed column 31, a lampshade 32, a stepped lamp holder 33, LED beads 34, and a lamp base 35. The lampshade 32 is connected to the lamp base 35 to form an internal hollow structure for placing the stepped lamp holder 33. The stepped lamp holder 33 is fixedly connected to the lamp base 35. The stepped lamp holder 33 is made of heat dissipation material and contains a control circuit and a power supply module. A power interface is provided at the bottom and connected to a hole on the lamp base 35, from which the light source is powered. The stepped lamp holder 33 is in the shape of a three-step staircase. Multiple LED beads 34 are provided on each step surface. Each LED bead 34 can be controlled individually by the control circuit. The multiple LED beads 34 that make up the stepped light source 5 are evenly distributed at different heights in the lamp box 3, thereby achieving illumination at different angles.
[0025] Four stepped light sources 5 are provided on each inner side of the light box 3.
[0026] The two ends of the stepped light source 5 are fixed to the inner side of the light box 3 by the light source bracket 4.
[0027] The light source bracket 4 is an L-shaped thin sheet. The short side of the L-shaped thin sheet has a threaded hole, which is fixedly connected to the inner side of the lamp box 3 by bolts. The long side of the L-shaped thin sheet has a hole, which is fixedly connected to both ends of the stepped light source 5 by bolts.
[0028] The interface plate 1 has an adapter hole 2 at its center, which is used to connect to the testing equipment.
[0029] like Figure 2 As shown, one side of the inner side of the contact plate 1 is a reflective surface, on which are respectively opened a lamp box mounting hole 22 for connecting the lamp box and a fixing hole 21 for connecting the detection system.
[0030] The light box 3 is a hollow shell structure with open top and bottom, and its inner sides are reflective.
[0031] The lampshade 32 has fixing posts 31 on both ends, which are used to connect to the light source bracket 4.
[0032] The combined stepped LED light source 100 described in this embodiment achieves lighting at different angles by controlling the on / off state of the LED beads 34 on the stepped surface of the stepped light source 5. Multiple stepped light sources 5 are arranged in a stepped manner inside the light box 3, which increases the range of light source illumination angle adjustment and the depth of the light source. Its angle adjustment does not require other auxiliary devices. The connecting plate 1, light box 3, light source bracket 4 and stepped light source 5 can be fixedly connected using only screws and nuts without the need for other auxiliary fasteners. It has the advantages of high assembly efficiency and simple structure.
[0033] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.
[0034] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.
[0035] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.
Claims
1. A combined stepped LED light source, characterized in that, The light box (3) is generally in the shape of a quadrangular pyramid. A connecting plate (1) is provided at the bottom. Multiple stepped light sources (5) are arranged sequentially along the inner side of the light box (3). The length of the multiple stepped light sources (5) arranged on the same inner side decreases sequentially. The stepped light source (5) includes a fixed column (31), a lampshade (32), a stepped lamp holder (33), LED beads (34) and a lamp base (35). The lampshade (32) is connected to the lamp base (35) to form an internal hollow structure for placing the stepped lamp holder (33). The stepped lamp holder (33) is fixedly connected to the lamp base (35). The stepped lamp holder (33) is in the shape of a three-step staircase. Multiple LED beads (34) are arranged on each step surface. Each LED bead (34) can be controlled individually. The multiple LED beads (34) that make up the stepped light source (5) are evenly distributed at different heights in the light box (3) to achieve illumination at different angles.
2. The combined stepped LED light source as described in claim 1, characterized in that, Four stepped light sources (5) are provided on each inner side of the light box (3).
3. The combined stepped LED light source as described in claim 1, characterized in that, The two ends of the stepped light source (5) are fixed to the inner side of the lamp box (3) by the light source bracket (4).
4. A combined stepped LED light source as described in claim 3, characterized in that, The light source bracket (4) is an L-shaped thin sheet. The short side of the L-shaped thin sheet has a threaded hole and is fixedly connected to the inner side of the lamp box (3) by bolts. The long side of the L-shaped thin sheet has a hole and is fixedly connected to both ends of the stepped light source (5) by bolts.
5. A combined stepped LED light source as described in claim 1, characterized in that, The interface plate (1) has an adapter hole (2) at its center, which is used to connect to the testing equipment.
6. A combined stepped LED light source as described in claim 1, characterized in that, One side of the inner side of the contact plate (1) is a reflective surface, on which are respectively opened a lamp box mounting hole (22) for connecting the lamp box and a fixing hole (21) for connecting the detection system.
7. A combined stepped LED light source as described in claim 1, characterized in that, The lamp box (3) is a hollow shell structure with open top and bottom, and its inner side is a reflective surface.
8. A combined stepped LED light source as described in claim 1, characterized in that, The lampshade (32) is provided with fixing posts (31) on both ends, and the fixing posts (31) are used to connect with the light source bracket (4).