Chip inductor assembling and sealing machine
By introducing a vent and self-cleaning component into the surface mount inductor assembly and sealing machine, the problem of dust blowing onto the component surface and affecting performance is solved, achieving dust isolation and cleaning, and ensuring the normal operation of the assembly and sealing machine.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 湖南优络电子科技有限公司
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-19
AI Technical Summary
In the assembly and sealing process of surface mount inductors, dust carried by the outside air is blown onto the surface of the components by the fan, affecting their performance.
It employs a breathable hood and a self-cleaning component. The breathable hood is used to isolate dust, while the self-cleaning component cleans the dust on the surface of the breathable hood with a rotating scraper, ensuring that airflow is not affected.
It effectively isolates dust, prevents it from being blown onto the surface of the parts, maintains the performance of the parts, avoids clogging of the air vent, and ensures that the drying process proceeds smoothly.
Smart Images
Figure CN224263936U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of surface mount inductor assembly technology, specifically a surface mount inductor assembly and sealing machine. Background Technology
[0002] A surface mount inductor assembly and packaging machine is a device used to assemble and package surface mount inductors. Widely used in the electronic component manufacturing industry, it is also known as a surface mount inductor. It is a common electronic component widely used in mobile devices, consumer electronics such as televisions and computers, as well as communication equipment and automotive electronics. It mainly consists of a magnetic core, coil, and packaging materials, and is mounted on a circuit board using surface mount technology. It features small size and light weight.
[0003] The equipment mainly consists of an assembly module, a clamping module, and a drying module. The assembly module comprises a feeding module, a central column magnetic core feeding module, and a dispensing magnetic core module. The feeding module includes a roll feeding device, a roll leveling device, a roll slicing device, and a sheet handling device. The roll feeding device conveys the roll material, the roll leveling device levels the roll material, the roll slicing device cuts the roll material into sheets, and the sheet handling device transports the sheets to the dispensing magnetic core module. The central column magnetic core feeding module is located on one side of the dispensing magnetic core module. It uses a second x-axis linear module, a second telescopic cylinder, a second gripping device, and a vibrating feeder to transport the central column magnetic core to the dispensing magnetic core module. The dispensing magnetic core module includes a tray handling module and a flux assembly. The tray handling module is equipped with sheet jigs for transferring the sheets. This module can install the central magnetic core onto the material sheet to form an assembled material sheet. The clamping module consists of a third x-axis linear module and a y-axis linear module. Through the cooperation of the third gripping device and the fourth gripping device, the assembled material sheet is transported to the drying module.
[0004] During the drying process, external air is delivered to the heating zone of the heating wire by a fan, thereby blowing high temperature to achieve drying. Since external air needs to circulate inside, when the external air carries dust, the dust-containing air will be affected by the fan, thus blowing the dust onto the surface of the parts and affecting their performance. Utility Model Content
[0005] The purpose of this application is to provide a surface mount inductor assembly and sealing machine to solve the problem mentioned in the background art that dusty air is affected by the fan, which blows dust onto the surface of the parts and affects their performance.
[0006] To achieve the above objectives, this application provides the following technical solution: This utility model provides a surface mount inductor assembly and sealing machine, comprising: an assembly and sealing machine body, a vent hood, and a self-cleaning component. The assembly and sealing machine body includes a conveying component, an assembly component disposed on one side above the conveying component, a drying component disposed on the other side above the conveying component, and a clamping and displacement component disposed beside the conveying component. The vent hood is disposed on top of the drying component, and the self-cleaning component is disposed inside the vent hood. The self-cleaning component includes guide rods welded to both sides of the outer wall of the vent hood, sliders slidably connected to the guide rods, springs with both ends welded to the outer walls of the sliders and guide rods respectively, and a scraper welded between the two sets of sliders.
[0007] By adopting the above technical solution, it is possible to isolate dust in the air and clean dust adhering to the surface of the ventilation cover.
[0008] Preferably, the drying assembly includes a housing disposed on the other side above the conveying assembly, the top of the housing having a rectangular hole, a heating wire disposed inside the housing, and a fan disposed inside the rectangular hole of the housing.
[0009] By adopting the above technical solution, the fan can deliver airflow to the working area of the heating wire to generate hot air.
[0010] Preferably, the fan is formed by a motor within the frame driving blades connected to the output end via a shaft to rotate.
[0011] By adopting the above technical solution, continuous blade rotation can be provided.
[0012] Preferably, the self-cleaning component further includes a first shaft fixed on the fan shaft and a second shaft rotatably connected to both sides of the vent cover.
[0013] By adopting the above technical solution, the structure can be connected and fixed to shafts one and two.
[0014] Preferably, the self-cleaning component further includes a first bevel gear fixed on a first shaft and a second bevel gear disposed at one end of a second shaft, wherein the second bevel gear meshes with the first bevel gear.
[0015] By adopting the above technical solution
[0016] Preferably, the self-cleaning component further includes a half gear disposed at the other end of the second shaft and a toothed block welded to the outer wall of the bottom of the slider.
[0017] By adopting the above technical solution, the toothed part of the half gear can drive the tooth block to move when it rotates.
[0018] Preferably, the self-cleaning component further includes a toothed block that meshes with a half gear.
[0019] By adopting the above technical solution, the tooth block can be driven to produce horizontal displacement during rotation.
[0020] In summary, this application has the following beneficial effects: by providing a breathable cover and a self-cleaning component, the breathable cover can block dust without affecting the flow of air, and can prevent the fan from delivering dust-laden air to the surface of the parts. When dust adheres to the surface of the breathable cover, the rotation of the fan can continuously clean and separate the dust adhering to the mesh of the breathable cover without adding additional drive equipment, thus preventing the dust adhering to the breathable cover from clogging and affecting the breathability. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of this application;
[0022] Figure 2 This is a three-dimensional bottom view of the self-cleaning component of this application;
[0023] Figure 3 This is a three-dimensional top view of the self-cleaning component of this application;
[0024] Figure 4 This is a three-dimensional cross-sectional structural diagram of the self-cleaning component of this application.
[0025] In the diagram: 1. Conveying assembly; 2. Assembly assembly; 3. Drying assembly; 301. Housing; 302. Heating wire; 303. Fan; 4. Ventilation cover; 5. Self-cleaning assembly; 501. Shaft No. 1; 502. Shaft No. 2; 503. Bevel gear No. 1; 504. Bevel gear No. 2; 505. Half gear; 506. Guide rod; 507. Slider; 508. Tooth block; 509. Spring; 510. Scraper; 6. Clamping displacement assembly. Detailed Implementation
[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0027] The following is in conjunction with the appendix Figure 1-4 The embodiments of this application will be described in further detail.
[0028] Example 1
[0029] Please see Figures 1-4This embodiment provides a technical solution: a surface mount inductor assembly and sealing machine, comprising: a conveying assembly 1, an assembly assembly 2, a drying assembly 3, a vent 4, a self-cleaning assembly 5, and a clamping and displacement assembly 6;
[0030] The assembly sealing machine body includes a conveying assembly 1, an assembly assembly 2 located on one side above the conveying assembly 1, and a drying assembly 3 located on the other side above the conveying assembly 1. The drying assembly 3 includes a housing 301 located on the other side above the conveying assembly 1, with a rectangular hole at the top of the housing 301. A heating wire 302 is located inside the housing 301, and a fan 303 is located inside the rectangular hole of the housing 301. The fan 303 is driven by a motor within the frame, which rotates the blades at the output end through a shaft connection. A clamping and displacement assembly 6 is located beside the conveying assembly 1.
[0031] The ventilation hood 4 is located on top of the drying assembly 3, and the self-cleaning assembly 5 is located inside the ventilation hood 4. The self-cleaning assembly 5 includes guide rods 506 welded to both sides of the outer wall of the ventilation hood 4, sliders 507 slidably connected to the guide rods 506, springs 509 with both ends welded to the outer walls of the sliders 507 and the guide rods 506 respectively, and scrapers 510 welded between the two sets of sliders 507.
[0032] When a part is placed on the conveying assembly 1, it can be moved to the working area of the assembly assembly 2 for installation. When the part is installed and waiting for drying, it is clamped by the clamping displacement assembly 6, which moves the part to the working area of the drying assembly 3. When the drying assembly 3 is working, the air vent 4 can separate dust from the air. When dust adheres to the surface of the air vent 4 and affects the airflow, the self-cleaning assembly 5 can quickly separate the dust.
[0033] As the slider 507 on the guide rod 506 moves in one direction, it can drive the scraper 510 to move synchronously. As the scraper 510 moves against the surface of the vent 4, it can scrape and clean the dust on the surface. When the scraper 510 stops moving, it will be pulled back to its original position by the spring 509.
[0034] Example 2
[0035] Please see Figures 1-4 This embodiment provides a technical solution: a surface mount inductor assembly and sealing machine, comprising: a self-cleaning component 5;
[0036] The self-cleaning component 5 also includes a first shaft 501 fixed on the shaft of the fan 303 and a second shaft 502 rotatably connected to both sides of the vent 4, a first bevel gear 503 fixed on the first shaft 501 and a second bevel gear 504 set at one end of the second shaft 502, the second bevel gear 504 meshing with the first bevel gear 503, a half gear 505 set at the other end of the second shaft 502 and a tooth block 508 welded to the bottom outer wall of the slider 507, the self-cleaning component 5 also includes a tooth block 508 meshing with the half gear 505.
[0037] When the fan 303 is working, it can drive the gas separated by the vent 4 to be transported to the inside of the outer casing 301. At this time, the heating wire 302 is activated. The heating wire 302 comes into contact with the air to generate hot air for drying. Since the shaft of the fan 303 is connected to the first shaft 501, the first shaft 501 and the second shaft 502 are connected by the meshing of the first bevel gear 503 and the second bevel gear 504. At this time, the second bevel gear 504 and the second shaft 502 rotate synchronously. When the second shaft 502 rotates, the half gear 505 can also rotate synchronously. Since the half gear 505 meshes with the toothed block 508 at the bottom of the slider 507, when the toothed area of the half gear 505 contacts the toothed block 508, it will drive it to move horizontally. When the toothless area of the half gear 505 contacts the toothed block 508, the slider 507 will be pulled back to its original position by the spring 509.
[0038] The implementation principle of the surface mount inductor assembly and sealing machine of this application is as follows:
[0039] First, the parts are placed on the conveying assembly 1. The conveying assembly 1 then moves the parts to the working area of the assembly assembly 2 for installation. When the parts are installed and ready for drying, the clamping displacement assembly 6 clamps them, moving them to the working area of the drying assembly 3. When the drying assembly 3 is working, the ventilation hood 4 separates dust from the air. When dust adheres to the surface of the ventilation hood 4 and affects airflow, the self-cleaning assembly 5 moves to quickly separate the dust.
[0040] Secondly, as the slider 507 on the guide rod 506 moves in one direction, it can drive the scraper 510 to move synchronously. As the scraper 510 moves against the surface of the vent 4, it can scrape and clean the dust on the surface. When the scraper 510 stops moving, it will be pulled back to its original position by the spring 509.
[0041] Finally, when the fan 303 is working, it can drive the gas separated by the vent 4 to be transported to the inside of the outer casing 301. At this time, the heating wire 302 is activated. The heating wire 302 comes into contact with the air to generate hot air for drying. Since the shaft of the fan 303 is connected to the first shaft 501, the first shaft 501 and the second shaft 502 are connected by the meshing of the first bevel gear 503 and the second bevel gear 504. At this time, the second bevel gear 504 and the second shaft 502 will rotate synchronously. When the second shaft 502 rotates, the half gear 505 can also rotate synchronously. Since the half gear 505 meshes with the toothed block 508 at the bottom of the slider 507, when the toothed area of the half gear 505 contacts the toothed block 508, it will drive it to move horizontally. When the toothless area of the half gear 505 contacts the toothed block 508, the slider 507 will be pulled back to its original position by the spring 509.
[0042] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this application. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A patch inductor assembly package, characterized by, include: The assembly sealing machine body includes a conveying component (1), an assembly component (2) disposed on one side above the conveying component (1), a drying component (3) disposed on the other side above the conveying component (1), and a clamping displacement component (6) disposed on the side of the conveying component (1). A ventilated cover (4) is disposed on top of the drying assembly (3); The self-cleaning component (5) is disposed inside the ventilated cover (4). The self-cleaning component (5) includes guide rods (506) welded to both sides of the outer wall of the ventilated cover (4), sliders (507) slidably connected to the guide rods (506), springs (509) with their ends welded to the outer walls of the sliders (507) and the guide rods (506) respectively, and scrapers (510) welded between the two sets of sliders (507).
2. A patch inductor assembly according to claim 1, wherein: The drying assembly (3) includes a housing (301) disposed on the other side above the conveying assembly (1), the top of the housing (301) having a rectangular hole, a heating wire (302) disposed inside the housing (301), and a fan (303) disposed inside the rectangular hole of the housing (301).
3. A patch inductor assembly according to claim 2, wherein: The fan (303) is formed by the motor in the frame driving the blades at the output end to rotate through the shaft.
4. The patch inductor assembly of claim 1, wherein: The self-cleaning component (5) also includes a first shaft (501) fixed on the shaft of the fan (303) and a second shaft (502) rotatably connected to both sides of the vent (4).
5. A patch inductor assembly according to claim 4, wherein: The self-cleaning component (5) further includes a first bevel gear (503) fixed on a first shaft (501) and a second bevel gear (504) disposed at one end of a second shaft (502), wherein the second bevel gear (504) meshes with the first bevel gear (503).
6. A patch inductor assembly according to claim 5, wherein: The self-cleaning component (5) also includes a half gear (505) disposed at the other end of the second shaft (502) and a toothed block (508) welded to the bottom outer wall of the slider (507).
7. A patch inductor assembly according to claim 6, wherein: The self-cleaning component (5) also includes a toothed block (508) that meshes with a half gear (505).