Double-station material efficient mixing machine table

Abstract

The utility model discloses a double-station material efficient mixing machine table which comprises side plates and a central fixing frame, a driving part is arranged at the top of the central fixing frame, two sets of overturning parts are arranged on the two sides of the central fixing frame respectively, and two sets of butt joint parts are arranged on the surfaces of the two sets of overturning parts. A sealing cover is arranged at the position, corresponding to the butt joint piece, of the bottom end of each overturning piece. The bottom end of the sealing cover is movably connected with a mixing tank, and a placing rack is arranged at the bottom end of the mixing tank. The overturning piece and the mixing tank are independently arranged on the two sides, two materials can be treated at the same time or continuous feeding / discharging can be achieved, the mixing efficiency is remarkably improved, one material can be mixed, meanwhile, the other material can be discharged and fed, the purpose of double-station mixing is achieved, and the working efficiency is improved. The problems that in the prior art, a single-station design of a mixing tank must be stopped during loading and unloading, so that the unit time handling capacity is limited, and the time utilization rate is low are solved.

Description

Technical Field

[0001] This utility model relates to the field of mixing device technology, and in particular to a dual-station high-efficiency material mixing machine. Background Technology

[0002] In many industrial fields such as chemical, pharmaceutical, food, and new materials, uniform mixing of materials is one of the key processes to ensure product quality and performance. Currently widely used mixing equipment, such as V-type mixers, double cone mixers, three-dimensional motion mixers, and trough mixers, generally adopt a single-station design. These types of equipment usually complete the loading, mixing, and final unloading of materials in a fixed mixing container. Their structure is relatively mature and easy to operate. They are widely used in small and medium batch production or in situations where the mixing efficiency requirement is not high. These single-station mixers achieve material diffusion and convection mixing through the rotation and oscillation of the container itself or the movement of internal stirring blades.

[0003] However, the aforementioned single-station mixing device has significant technical defects that restrict the improvement of production efficiency and capacity. The core problem is that the mixing process and auxiliary processes such as loading and unloading cannot be carried out in parallel. Specifically, when the equipment is in the mixing stage, it cannot simultaneously unload the previous batch or load the next batch; conversely, when loading or unloading is being performed, the mixing action must be stopped, and the equipment is in an idle waiting state. This serial operation mode leads to low equipment time utilization, with a large amount of production cycle occupied by non-mixing auxiliary time, resulting in serious "time waste" and becoming the main bottleneck restricting the improvement of unit time processing capacity. Especially when continuous production or large-scale material processing is required, the inefficiency of the single-station mixer becomes more and more obvious, making it difficult to meet the modern industrial demand for high-efficiency and high-capacity production.

[0004] Therefore, how to provide a dual-station material mixing machine is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] One objective of this invention is to provide a dual-station high-efficiency material mixing machine. This invention solves the problem that the single-station design of mixing tanks in the prior art requires stopping during loading and unloading, which limits the processing capacity per unit time and results in low time utilization.

[0006] A dual-station high-efficiency material mixing machine according to an embodiment of the present invention includes a side plate, a central fixed frame, a driving component at the top of the central fixed frame, two sets of flipping components on both sides of the central fixed frame, two sets of docking components on the surface of the two sets of flipping components, and a sealing cover at the bottom of each set of flipping components corresponding to the position of the docking component; a mixing tank is movably connected to the bottom of the sealing cover, and a placement rack is provided at the bottom of the mixing tank.

[0007] The drive unit includes a drive motor and an active docking gear. The drive motor is fixedly mounted on the top of the central fixed frame, and the active docking gear is fixedly connected to the output shaft end of the drive motor.

[0008] The flipping component includes a flipping motor, a rotating shaft, a rotating handle, and a mounting plate. There are two rotating shafts, which are rotatably connected to the side plate. The flipping motor is a dual-axis motor, and the two output shafts of the flipping motor are fixedly connected to the end faces of the two rotating shafts. The rotating handle is fixedly sleeved on the surface of the rotating shaft, and the mounting plate is fixedly connected to the lower surface of the rotating handle.

[0009] The docking component includes a driven docking tooth and a stirring shaft. The driven docking tooth is rotatably connected to the mounting plate, and the stirring shaft is rotatably connected to the sealing cover. One end of the driven docking tooth is fixedly connected to the end face of the stirring shaft.

[0010] Limiting frames are fixedly connected to the two sides of the central fixed frame at the positions corresponding to the mixing tank. A movable seat is fixedly connected to the bottom of the mixing tank, and the movable seat is movably connected to the inside of the limiting frame.

[0011] The upper surface of the limiting frame is fixedly connected to a support column, and a support base is provided on the top of the support column. A support rod assembly is fixedly connected to the side of the mixing tank, and the support rod assembly is movably connected to the top of the support base. Sealing components are provided on the sealing cover and the side of the mixing tank respectively.

[0012] The connecting rod assembly includes a guide frame plate, a sliding plate, an extrusion plate, and a connecting rod. The guide frame plate is fixedly connected to the side of the mixing tank, the sliding plate is slidably connected to the inside of the guide frame plate, the top of the extrusion plate extends above the guide frame plate, and the connecting rod is fixedly connected to the side of the sliding plate. The connecting rod movably overlaps the top of the connecting seat. The sealing assembly includes an upper sealing kit and a lower sealing kit. The upper sealing kit includes a positioning seat, a rotating gripper, and an adjusting component. The positioning seat is fixedly installed on the side of the sealing cover, the rotating gripper is rotatably sleeved on the surface of the positioning seat, and the adjusting component is rotatably sleeved on the side of the sealing cover corresponding to the upper end of the rotating gripper.

[0013] The lower sealing assembly includes a spring, a movable ring, and a docking groove. The spring is movably fitted onto the side of the mixing tank, and the movable ring is movably fitted onto the side of the mixing tank. One end of the spring is movably connected to the surface of the movable ring. The docking groove is located on the side of the movable ring away from the spring. The rotating gripper is movably engaged inside the docking groove. One end of the extrusion plate extending to the guide frame plate is movably connected to the surface of the movable plate. The adjusting component includes a first magnet, a second magnet, and an adjusting ring. The first magnet is fixedly connected to the end face of the rotating gripper away from the docking groove. The adjusting ring is rotatably fitted onto the side of the sealing cap corresponding to the position of the first magnet. The second magnet is fixedly connected to the side of the adjusting ring. The second magnet includes two sets of magnets with different magnetic properties, which are arranged alternately on the surface of the adjusting ring.

[0014] The sealing assembly also includes a sealing ring, which is fixedly installed on the lower surface of the sealing cover at the position of the mixing tank. The lower surface of the sealing ring is toothed, and the shape of the upper surface of the mixing tank matches the shape of the lower surface of the sealing ring.

[0015] The beneficial effects of this utility model are:

[0016] The independently set tilting components and mixing tanks on both sides can process two materials simultaneously or achieve continuous feeding / discharging, significantly improving mixing efficiency. While one is mixing, the other can perform feeding and discharging operations, achieving the purpose of dual-station mixing. This solves the problem that the single-station design of the mixing tank in the prior art requires stopping during loading and unloading, which limits the processing volume per unit time and results in low time utilization.

[0017] The movable seat slides along the limiting frame and, combined with the detachment mechanism of the mounting rod, facilitates the disassembly, cleaning, or replacement of the mixing tank. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a dual-station high-efficiency material mixing machine proposed in this utility model.

[0020] Figure 2 This is a three-dimensional cross-sectional view of the sealing component position in a dual-station high-efficiency material mixer proposed in this utility model.

[0021] Figure 3 This is a three-dimensional cross-sectional view of the mixing tank and sealing cap positions in a dual-station high-efficiency material mixer proposed in this utility model.

[0022] The attached diagram shows: 1. Side plate; 2. Drive unit; 3. Tilting unit; 4. Connecting unit; 5. Sealing cover; 6. Mixing tank; 7. Placement rack; 8. Drive motor; 9. Active connecting tooth; 10. Tilting motor; 11. Rotating shaft; 12. Rotating handle; 13. Mounting plate; 14. Driven connecting tooth; 15. Stirring shaft; 16. Limiting frame; 17. Moving seat; 18. Support column; 19. Support seat; 20. Guide frame plate; 21. Sliding plate; 22. Extrusion plate; 23. Support rod; 24. Spring component; 25. Movable ring; 26. Connecting slot; 27. First magnet; 28. Second magnet; 29. ​​Adjusting ring; 30. Sealing ring; 31. Positioning seat; 32. Rotating gripper; 33. Sealing assembly. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0024] refer to Figure 1-3 In this embodiment, a side plate 1 and a central fixed frame are included. A driving component 2 is provided on the top of the central fixed frame. The driving component 2 includes a driving motor 8 and an active docking tooth 9. The driving motor 8 is fixedly installed on the top of the central fixed frame, and the active docking tooth 9 is fixedly connected to the output shaft end of the driving motor 8.

[0025] Two sets of flipping components 3 are respectively provided on both sides of the central fixed frame. Each flipping component 3 includes a flipping motor 10, a rotating shaft 11, a rotating handle 12, and a mounting plate 13. There are two rotating shafts 11, which are rotatably connected to the side plate 1. The flipping motor 10 is a dual-axis motor. The two output shafts of the flipping motor 10 are fixedly connected to the end faces of the two rotating shafts 11. The rotating handle 12 is fixedly sleeved on the surface of the rotating shaft 11, and the mounting plate 13 is fixedly connected to the lower surface of the rotating handle 12.

[0026] Two sets of docking parts 4 are provided on the surface of the two sets of flipping parts 3. The docking parts 4 include driven docking teeth 14 and stirring shaft 15. The driven docking teeth 14 are rotatably connected to the mounting plate 13, and the stirring shaft 15 is rotatably connected to the sealing cover 5. One end of the driven docking teeth 14 is fixedly connected to the end face of the stirring shaft 15. The bottom end of each set of flipping parts 3 is provided with a sealing cover 5 corresponding to the position of the docking parts 4. The bottom end of the sealing cover 5 is movably connected to the mixing tank 6, and the bottom end of the mixing tank 6 is provided with a placement rack 7.

[0027] refer to Figure 1-3 In this embodiment, a limiting frame 16 is fixedly connected to the positions of the mixing tank 6 on both sides of the central fixed frame, and a movable seat 17 is fixedly connected to the bottom of the mixing tank 6. The movable seat 17 is movably connected to the inner side of the limiting frame 16.

[0028] refer to Figure 1-3In this embodiment, a support column 18 is fixedly connected to the upper surface of the limiting frame 16, and a support base 19 is provided on the top of the support column 18. A support rod 23 assembly is fixedly connected to the side of the mixing tank 6, and the support rod 23 assembly is movably connected to the top of the support base 19. Sealing components 33 are respectively provided on the side of the sealing cover 5 and the side of the mixing tank 6. The support rod 23 assembly includes a guide frame plate 20, a sliding plate 21, a pressing plate 22, and a support rod 23. The guide frame plate 20 is fixedly connected to the side of the mixing tank 6, and the sliding plate 21 is slidably connected to the guide frame plate 20. Inside the 0, the top of the extrusion plate 22 extends to the top of the guide frame plate 20, the connecting rod 23 is fixedly connected to the side of the sliding plate 21, and the connecting rod 23 is movably connected to the top of the mounting base 19. The sealing assembly 33 includes an upper sealing kit and a lower sealing kit. The upper sealing kit includes a positioning seat 31, a rotating gripper 32 and an adjusting member. The positioning seat 31 is fixedly installed on the side of the sealing cover 5, the rotating gripper 32 is rotatably sleeved on the surface of the positioning seat 31, and the adjusting member is rotatably sleeved on the side of the sealing cover 5 corresponding to the upper end of the rotating gripper 32.

[0029] The lower sealing assembly includes a spring 24, a movable ring 25, and a docking groove 26. The spring 24 is movably sleeved on the side of the mixing tank 6, and the movable ring 25 is movably sleeved on the side of the mixing tank 6, with one end of the spring 24 movably connected to the surface of the movable ring 25. The docking groove 26 is located on the side of the movable ring 25 away from the spring 24. The rotating gripper 32 is movably engaged inside the docking groove 26. The extrusion plate 22 extends to one end of the guide frame plate 20 and is movably connected to the surface of the movable plate. The adjusting component includes a first magnet 27, a second magnet 28, and an adjusting ring 29. The first magnet 27 is fixedly connected to the end face of the rotating gripper 32 away from the docking groove 26. The adjusting ring 29 is rotatably sleeved on the side of the sealing cover 5 corresponding to the position of the first magnet 27. The second magnet 28 is fixedly connected to the side of the adjusting ring 29. The second magnet 28 includes two sets of magnets with different magnetic properties, which are arranged alternately on the surface of the adjusting ring 29.

[0030] In specific implementation, the first magnet 27 here is a magnet of the same type, while the second magnet 28 contains two sets of magnets with different magnetic properties. The two sets of magnets with different magnetic properties are arranged alternately. It should be noted that the adjusting ring is rotated and sleeved on the side of the sealing cover 5 through the bearing. When the adjusting ring is rotated, the second magnet 28 on the adjusting ring and the first magnet 27 are of the same polarity and attract each other. In this way, there will be an attraction force at the top of the rotating gripper 32. When the docking slot 26 is separated from the rotating gripper 32, the rotating gripper 32 will rotate around the positioning seat 31 and move away from the docking slot 26 through the attraction force, thereby achieving the purpose of quickly separating the sealing cover 5 from the mixing tank 6.

[0031] refer to Figure 1-3In this embodiment, the sealing assembly 33 also includes a sealing ring 30, which is fixedly installed on the lower surface of the sealing cover 5 at the position of the mixing tank 6. The lower surface of the sealing ring 30 is toothed, and the shape of the upper surface of the mixing tank 6 matches the shape of the lower surface of the sealing ring 30.

[0032] In practice, the sealing path and sealing surface are increased by the tooth-shaped sealing ring 30, which enhances the sealing effect between the sealing cover 5 and the mixing tank 6.

[0033] The working principle of this utility model is as follows:

[0034] The material is placed in a mixing tank 6. During the docking phase: the dual-axis flip motor 10 synchronously drives the two rotating shafts 11 to rotate, and the mounting plate 13 is pressed down through the rotating handle 12, pushing the sealing cover 5 to rotate downwards and squeeze. Since the side of the mixing tank 6 is connected to the mounting base 19 by the mounting rod 23, when the sealing cover 5 rotates downwards and squeezes the mixing tank 6, the movable ring 25 will contact the extrusion plate 22. The extrusion plate 22 squeezes the movable ring 25, causing it to move upwards and squeeze the spring 24. The spring 24 is squeezed and pushes the side ear of the mixing tank 6 to dock with the sealing ring 30 and the sealing cover 5. Then the sealing ring 30 is squeezed tightly against the top of the mixing tank 6. At this time, the docking groove 26 on the movable ring 25 reaches the locking head of the rotating gripper 32. Then the adjusting ring is manually rotated. The adjusting ring pushes the first magnet 27 to move because the second magnet 28 and the first magnet 27 are of the same polarity. The first magnet 27 drives the rotating gripper 32 to rotate around the positioning base 31. In this way, the locking head of the rotating gripper 32 will reach directly below the docking groove 26 on the movable ring 25. Then, the reverse rotation of the flip motor 10 causes the sealing cover 5 to move upward. As the sealing cover 5 moves upward, the spring 24 presses the movable ring 25, causing it to move towards the gripper head of the rotating gripper 32. After further movement, the rotating gripper 32 engages with the docking slot 26. Then, under the elastic force of the spring 24, the docking slot 26 on the movable ring 25 is pushed to stably engage with the rotating gripper 32, so that the sealing ring 30 is stably attached to the connection between the mixing tank 6 and the sealing cover 5, achieving the purpose of rapid docking and sealing. Then, the flip motor 10 continues to flip, causing the mixing tank 6 and the sealing cover 5 to move together until the driven docking tooth 14 engages with the active docking tooth 9. Then, the drive motor 8 drives the active docking tooth 9 to rotate, causing the driven docking tooth 14 and the stirring shaft 15 to rotate synchronously to mix the materials in the mixing tank 6 and the sealing cover 5. At this time, the other sealing cover 5 and the mixing tank 6 are loaded and unloaded to prepare for mixing again. The mixing tank 6 can be removed by reversing the above operation.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dual-station high-efficiency material mixing machine, characterized in that, Includes a side plate (1), a central fixing frame, a driving component (2) is provided on the top of the central fixing frame, two sets of flipping components (3) are provided on both sides of the central fixing frame, two sets of docking components (4) are provided on the surface of the two sets of flipping components (3), and a sealing cap (5) is provided at the bottom of each set of flipping components (3) corresponding to the position of the docking component (4). The bottom end of the sealing cap (5) is movably connected to a mixing tank (6), and a placement rack (7) is provided at the bottom end of the mixing tank (6).

2. The dual-station high-efficiency material mixing machine according to claim 1, characterized in that, The drive unit (2) includes a drive motor (8) and an active docking tooth (9). The drive motor (8) is fixedly installed on the top of the central fixed frame, and the active docking tooth (9) is fixedly connected to the output shaft end of the drive motor (8).

3. The dual-station high-efficiency material mixing machine according to claim 2, characterized in that, The flipping component (3) includes a flipping motor (10), a rotating shaft (11), a rotating handle (12), and a mounting plate (13). There are two rotating shafts (11), which are rotatably connected to the side plate (1). The flipping motor (10) is a dual-axis motor. The two output shafts of the flipping motor (10) are fixedly connected to the end faces of the two rotating shafts (11). The rotating handle (12) is fixedly sleeved on the surface of the rotating shaft (11), and the mounting plate (13) is fixedly connected to the lower surface of the rotating handle (12).

4. The dual-station high-efficiency material mixing machine according to claim 3, characterized in that, The docking component (4) includes a driven docking tooth (14) and a stirring shaft (15). The driven docking tooth (14) is rotatably connected to the mounting plate (13), and the stirring shaft (15) is rotatably connected to the sealing cover (5). One end of the driven docking tooth (14) is fixedly connected to the end face of the stirring shaft (15).

5. The dual-station high-efficiency material mixing machine according to claim 4, characterized in that, Limiting frames (16) are fixedly connected to the positions of the mixing tank (6) on both sides of the central fixed frame. A movable seat (17) is fixedly connected to the bottom of the mixing tank (6), and the movable seat (17) is movably connected to the inside of the limiting frame (16).

6. The dual-station high-efficiency material mixing machine according to claim 5, characterized in that, The upper surface of the limiting frame (16) is fixedly connected to a support column (18), and a seat (19) is provided on the top of the support column (18). A mounting rod (23) assembly is fixedly connected to the side of the mixing tank (6), and the mounting rod (23) assembly is movably connected to the top of the seat (19). A sealing assembly (33) is provided on the side of the sealing cover (5) and the side of the mixing tank (6).

7. A dual-station high-efficiency material mixing machine according to claim 6, characterized in that, The mounting rod (23) assembly includes a guide frame plate (20), a sliding plate (21), an extrusion plate (22), and a mounting rod (23). The guide frame plate (20) is fixedly connected to the side of the mixing tank (6). The sliding plate (21) is slidably connected to the inside of the guide frame plate (20). The top of the extrusion plate (22) extends to the top of the guide frame plate (20). The mounting rod (23) is fixedly connected to the side of the sliding plate (21). The mounting rod (23) is movably overlapped on the top of the mounting base (19). The sealing assembly (33) includes an upper sealing kit and a lower sealing kit. The upper sealing kit includes a positioning seat (31), a rotating gripper (32), and an adjusting member. The positioning seat (31) is fixedly installed on the side of the sealing cover (5). The rotating gripper (32) is rotatably sleeved on the surface of the positioning seat (31). The adjusting member is rotatably sleeved on the side of the sealing cover (5) corresponding to the upper end of the rotating gripper (32).

8. The dual-station high-efficiency material mixing machine according to claim 7, characterized in that, The lower sealing assembly includes a spring (24), a movable ring (25), and a docking groove (26). The spring (24) is movably sleeved on the side of the mixing tank (6), and the movable ring (25) is movably sleeved on the side of the mixing tank (6). One end of the spring (24) is movably connected to the surface of the movable ring (25). The docking groove (26) is opened on the side of the movable ring (25) away from the spring (24). The rotating gripper (32) is movably engaged inside the docking groove (26). The extrusion plate (22) extends to one end of the guide frame plate (20) and is engaged with the movable ring (25). The moving plate has a surface movable connection, and the adjusting component includes a first magnet (27), a second magnet (28), and an adjusting ring (29). The first magnet (27) is fixedly connected to the end face of the rotating gripper (32) away from the docking slot (26). The adjusting ring (29) is rotatably sleeved on the side of the sealing cover (5) corresponding to the position of the first magnet (27). The second magnet (28) is fixedly connected to the side of the adjusting ring (29). The second magnet (28) includes two sets of magnets with different magnetic properties, and the two sets of magnets with different magnetic properties are arranged alternately on the surface of the adjusting ring (29).

9. A dual-station high-efficiency material mixing machine according to claim 8, characterized in that, The sealing assembly (33) also includes a sealing ring (30), which is fixedly installed on the lower surface of the sealing cover (5) and the position of the mixing tank (6). The lower surface of the sealing ring (30) is toothed, and the shape of the upper surface of the mixing tank (6) matches the shape of the lower surface of the sealing ring (30).

Images