Supporting and positioning equipment for LED support production

Abstract

The utility model relates to the technical field of LED support production, and discloses a supporting and positioning device for LED support production, which comprises a bottom end fixing material belt and an auxiliary connecting material belt, the auxiliary connecting material belt is arranged on the right side of the bottom end fixing material belt, and a pin mechanism penetrating through the auxiliary connecting material belt is arranged on the right side of the bottom end fixing material belt. A positioning mechanism is arranged on the outer side of the pin mechanism, the pin mechanism comprises a first pin, the first pin is fixedly installed at one end of the right side of the bottom end fixing material belt, and a second pin located on the rear side of the first pin is fixedly installed on the right side of the bottom end fixing material belt; the auxiliary connecting material belt is fixedly installed on the outer side of the first pin and the outer side of the second pin, limiting blocks are fixedly installed on the opposite sides of the first pin and the second pin, and according to the supporting and positioning equipment for LED support production, by arranging the pin mechanism and the positioning mechanism, the purpose of arranging a supporting and positioning structure is achieved.

Description

Technical Field

[0001] This utility model relates to the field of LED bracket manufacturing technology, specifically a support and positioning device for LED bracket manufacturing. Background Technology

[0002] With the development of science and technology, LED technology is developing rapidly. LEDs, with their energy-saving, environmentally friendly, and rich color characteristics, are widely used in various fields, including automotive lighting, fire lighting, indoor and outdoor lighting, and colored lighting. LED brackets are the base for LED chips before encapsulation. The LED chips are fixed into the bracket, positive and negative electrodes are soldered on, and then encapsulated with encapsulating glue. However, existing technologies have the following drawbacks: they lack a support and positioning structure. When the LED bracket is finally assembled onto the printed circuit board, the lack of a support and positioning structure leads to excessive assembly gaps, which can easily cause poor soldering and bracket instability. Therefore, a support and positioning device for LED bracket production is proposed to solve the above-mentioned problems. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a support and positioning device for LED bracket production, which has the advantage of having a support and positioning structure and solves the problems mentioned in the background art.

[0005] (II) Technical Solution

[0006] To achieve the above-mentioned purpose of providing a support and positioning structure, this utility model provides the following technical solution: a support and positioning device for LED bracket production, including a bottom fixing strip and an auxiliary connecting strip, wherein the auxiliary connecting strip is located on the right side of the bottom fixing strip, a pin mechanism penetrating the auxiliary connecting strip is provided on the right side of the bottom fixing strip, and a positioning mechanism is provided on the outside of the pin mechanism;

[0007] The pin mechanism includes a first pin, a first pin is fixedly installed on the right side of the bottom fixing strip, a second pin is fixedly installed on the right side of the bottom fixing strip located behind the first pin, an auxiliary connecting strip is fixedly installed on the outside of the first pin and the second pin, limit blocks are fixedly installed on the opposite sides of the first pin and the second pin, and welding protrusions are fixedly installed on the right side of the first pin and the second pin.

[0008] Preferably, the positioning mechanism includes a connecting plate, which is fixedly installed on the outside of the first pin and the second pin. A positioning plate located between the first pin and the second pin is fixedly installed on the right side of the connecting plate, and an installation groove is provided on the right side of the positioning plate.

[0009] Preferably, the first pin and the second pin are attached to each other, and two welding protrusions on the first pin and the second pin are symmetrically distributed, and the thickness of the welding protrusions is greater than the thickness of the first pin and the second pin.

[0010] Preferably, the connecting plate has an internal hole that is adapted to the first pin and the second pin.

[0011] Preferably, the two limiting blocks on the first and second pins are symmetrically distributed, and the welding protrusion is designed with an inclination.

[0012] Preferably, both the bottom fixing strip and the auxiliary connecting strip are insulated.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a support and positioning device for LED bracket production, which has the following advantages:

[0015] This LED bracket production support and positioning equipment, through the setting of pin mechanism and positioning mechanism, assists in fixing the connecting strip to the outside of the first and second pins, further fixing and assisting in the connection of the pins, ensuring the stability of the pins during the production process. When installing the LED bracket, the limit block precisely clamps and limits the insertion depth of the pins, achieving precise installation and providing accurate positioning for automated installation. The welding protrusion can provide a larger welding area and better welding contact, which is conducive to improving welding quality and reliability, ensuring a firm connection between the LED component and the pin. The connecting plate fixes the first and second pins, ensuring the stability of the two pins. The positioning plate and mounting groove can be used to install other positioning components or cooperate with the positioning structure on the production equipment to further accurately position the LED bracket, ensuring that the installation position of each component is accurate throughout the production process, improving product quality and consistency, and achieving the purpose of the support and positioning structure. Attached Figure Description

[0016] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0017] Figure 2 This is a partial three-dimensional view of the present invention;

[0018] Figure 3 This is a right-side exploded view of a partial structure of this utility model;

[0019] Figure 4 This is a partial sectional perspective view of the present invention.

[0020] In the figure: 1 Bottom fixing strip, 2 Auxiliary connecting strip, 3 Pin mechanism, 31 First pin, 32 Second pin, 33 Limiting block, 34 Welding protrusion, 4 Positioning mechanism, 41 Connecting plate, 42 Positioning plate, 43 Mounting groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution: a support and positioning device for LED bracket production, including a bottom fixing strip 1 and an auxiliary connecting strip 2. The auxiliary connecting strip 2 is located on the right side of the bottom fixing strip 1. A pin mechanism 3 that passes through the auxiliary connecting strip 2 is provided on the right side of the bottom fixing strip 1. A positioning mechanism 4 is provided on the outside of the pin mechanism 3.

[0023] Both the bottom fixing strip 1 and the auxiliary connecting strip 2 are insulated to prevent accidental contact between the pins and other conductive parts during LED production, thus ensuring production safety and product quality.

[0024] The pin mechanism 3 includes a first pin 31, which is fixedly installed on the right side of the bottom fixing strip 1. This first pin 31 serves as one of the electrical connection points of the LED bracket, and is soldered to one electrode of the LED chip to conduct current and enable the LED to emit light normally. It is in contact with the second pin 32, providing a mounting position for the LED chip. A limiting block 33 on the first pin 31 cooperates with a limiting block 33 on the second pin 32 to horizontally limit the LED chip. The second pin 32, located behind the first pin 31, is fixedly installed on the right side of the bottom fixing strip 1. An auxiliary connecting strip 2 is fixedly installed on the outside of the first pin 31 and the second pin 32. Limiting blocks 33 are fixedly installed on opposite sides of the first pin 31 and the second pin 32. Soldering protrusions 34 are fixedly installed on the right side of both the first pin 31 and the second pin 32, providing a larger soldering area during soldering, resulting in a stronger solder joint and improved reliability of the connection between the LED chip and the pin. The tilted design helps the soldering tool better contact the soldering area, allowing the solder to fill the soldering area more evenly, improving soldering quality and efficiency.

[0025] The first pin 31 and the second pin 32 are attached to each other. Two welding protrusions 34 on the first pin 31 and the second pin 32 are symmetrically distributed. The thickness of the welding protrusions 34 is greater than the thickness of the first pin 31 and the second pin 32. Two limiting blocks 33 on the first pin 31 and the second pin 32 are symmetrically distributed. The welding protrusions 34 are designed with an inclination.

[0026] The positioning mechanism 4 includes a connecting plate 41, which is fixedly installed on the outside of the first pin 31 and the second pin 32. A positioning plate 42 located between the first pin 31 and the second pin 32 is fixedly installed on the right side of the connecting plate 41. The positioning information of the positioning plate 42 is transmitted to the pin mechanism 3 to ensure that the entire LED bracket is accurately positioned on the production equipment. An installation groove 43 is provided on the right side of the positioning plate 42.

[0027] The connecting plate 41 has an opening inside that is compatible with the first pin 31 and the second pin 32.

[0028] During use, check whether the bottom fixing strip 1 and auxiliary connecting strip 2 are firmly installed and whether there is any damage or deformation. Ensure that the first pin 31, the second pin 32, the limiting block 33, and the welding protrusion 34 in the pin mechanism 3 are intact, and that the connecting plate 41 and the positioning plate 42 in the positioning mechanism 4 are correctly installed and that the mounting groove 43 is not blocked or damaged. Place the LED chip or other components to be installed on the first pin 31 and the second pin 32. Use the limiting block 33 to initially position the LED bracket, ensuring that the bracket is placed in the correct position and avoiding displacement. Through the cooperation of the mounting groove 43 in the positioning mechanism 4 with the positioning structure on the production equipment, the entire LED bracket can be precisely positioned and adjusted. According to production requirements, the position of the bracket is finely adjusted to achieve the optimal installation state. After the components are accurately positioned, the welding operation is carried out. Due to the special design of the welding protrusion 34, good welding conditions are provided. Using appropriate welding equipment and processes, the LED components are firmly welded to the first pin 31 and the second pin 32. After welding, the welding quality is checked to see if the welding points are firm and if there are any cold solder joints. At the same time, the installation position of the entire LED bracket is checked to see if it is accurate and if the components are loose. If any problems are found, adjustments or rework are made in time. After the quality inspection is qualified, the LED bracket is put into the subsequent assembly and testing stages according to the production process to complete the production of the entire LED product.

[0029] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0030] In summary, this LED bracket production support and positioning equipment, through the setting of pin mechanism 3 and positioning mechanism 4, and the auxiliary connecting strip 2 fixedly installed on the outside of the first pin 31 and the second pin 32, plays a role in further fixing and assisting in the connection of the pins, ensuring the stability of the pins during the production process. When installing the LED bracket, the limiting block 33 precisely positions and limits the insertion depth of the pins, achieving precise installation and providing accurate positioning for automated installation. The welding protrusion 34 can provide a larger welding area and better welding contact, which is beneficial to improving welding quality and reliability, ensuring a firm connection between the LED component and the pin. The connecting plate 41 fixes the first pin 31 and the second pin 32, ensuring the stability of the two pins. The positioning plate 42 and the mounting groove 43 can be used to install other positioning components or cooperate with the positioning structure on the production equipment to further accurately position the LED bracket, ensuring that the installation position of each component is accurate throughout the entire production process, improving product quality and consistency, achieving the purpose of having a support and positioning structure, and solving the problem that without a support and positioning structure, the LED bracket will have excessive assembly gaps when finally assembled on the printed circuit board, which can easily lead to poor soldering and bracket instability.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A support and positioning device for LED bracket production, comprising a bottom fixing strip (1) and an auxiliary connecting strip (2), wherein the auxiliary connecting strip (2) is located to the right of the bottom fixing strip (1), characterized in that: The bottom fixed strip (1) is provided with a pin mechanism (3) that passes through the auxiliary connecting strip (2) on the right side, and a positioning mechanism (4) is provided on the outside of the pin mechanism (3). The pin mechanism (3) includes a first pin (31), the first pin (31) is fixedly installed on the right side of the bottom fixing strip (1), the second pin (32) located behind the first pin (31) is fixedly installed on the right side of the bottom fixing strip (1), the auxiliary connecting strip (2) is fixedly installed on the outside of the first pin (31) and the second pin (32), the limit block (33) is fixedly installed on the opposite side of the first pin (31) and the second pin (32), and the welding protrusion (34) is fixedly installed on the right side of the first pin (31) and the second pin (32).

2. The support and positioning equipment for LED bracket production according to claim 1, characterized in that: The positioning mechanism (4) includes a connecting plate (41), which is fixedly installed on the outside of the first pin (31) and the second pin (32). A positioning plate (42) located between the first pin (31) and the second pin (32) is fixedly installed on the right side of the connecting plate (41). An installation groove (43) is provided on the right side of the positioning plate (42).

3. The support and positioning equipment for LED bracket production according to claim 1, characterized in that: The first pin (31) and the second pin (32) are attached to each other. Two welding protrusions (34) on the first pin (31) and the second pin (32) are symmetrically distributed. The thickness of the welding protrusions (34) is greater than the thickness of the first pin (31) and the second pin (32).

4. The support and positioning equipment for LED bracket production according to claim 2, characterized in that: The connecting plate (41) has a hole inside that is adapted to the first pin (31) and the second pin (32).

5. The support and positioning equipment for LED bracket production according to claim 1, characterized in that: The two limiting blocks (33) on the first pin (31) and the second pin (32) are symmetrically distributed, and the welding protrusion (34) is designed with an inclination.

6. The support and positioning equipment for LED bracket production according to claim 1, characterized in that: Both the bottom fixing strip (1) and the auxiliary connecting strip (2) are designed to be insulated.

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