A high-efficiency and energy-saving distillation column with a protective mechanism

Abstract

This utility model relates to the field of distillation column technology, specifically a high-efficiency and energy-saving distillation column with a protective mechanism. It includes a distillation column body, an isolation component for external protection located below the column body, a protective filter component for intercepting and filtering the added liquid located near the top on the left side of the column body, and a cleaning structure with an inner wall scraper at the top of the column body. The cleaning structure includes a main shaft connected to a motor and its output shaft, with a scraper plate at the end of the main shaft. This high-efficiency and energy-saving distillation column with a protective mechanism, by combining the isolation component with the column body for external protection, and the partition plate dividing the interior of the filter box into a sedimentation chamber and a filtration chamber, allows the added solution to pass through a sedimentation chamber and a filter with absorbent cotton, intercepting and filtering particulate matter in the solution. The motor and main shaft, along with the scraper plate, scrape the inner wall of the distillation column body, reducing material adhesion and coking on the inner wall, thus minimizing impact on continuous distillation.

Description

Technical Field

[0001] This utility model relates to the field of distillation column technology, specifically to a high-efficiency and energy-saving distillation column with a protective mechanism. Background Technology

[0002] High-efficiency and energy-saving distillation columns are distillation equipment that significantly reduces energy consumption and improves separation efficiency by integrating advanced heat recovery technology, optimized structural design and intelligent control system. They utilize the property that the components in a mixture have different volatility, that is, different vapor pressures of the components at the same temperature, to transfer the lighter components in the liquid phase to the gas phase, while the heavier components in the gas phase are transferred to the liquid phase, thereby achieving the purpose of separation.

[0003] The utility model CN221557571U discloses a distillation column with a protective mechanism, including a protective shell, a distillation column body and a fixing assembly. The distillation column body is disposed inside the protective shell. Four connecting rods are welded on the distillation column body. Each of the four connecting rods is provided with a fixing assembly. The fixing assembly includes an arc plate, an annular cavity, a liquid storage tank, a slider, a threaded rod, a rotating plate and a seal.

[0004] The above technical solution, through the cooperation of various components, can achieve fixed installation of distillation columns of different sizes. It is not only simple in structure but also easy to disassemble, improving practicality and convenience. However, the feed inlet does not have a filter protection structure to reduce particulate matter clogging the pipe. Furthermore, prolonged high-temperature heating causes material to adhere to the inner wall and coke, affecting the distillation process. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency and energy-saving distillation column with a protective mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-efficiency and energy-saving distillation column with a protective mechanism includes a distillation column body, an isolation component for external protection at the bottom of the distillation column body, a protective filter component for intercepting and filtering the added liquid at the left side near the top of the distillation column body, and a cleaning structure with an inner wall scraper at the top of the distillation column body. The cleaning structure includes a main shaft connected to a motor and a motor output shaft, and a scraper plate at the end of the main shaft.

[0008] The isolation assembly includes an isolation cylinder and a mounting base connected to the bottom of the isolation cylinder;

[0009] The protective filtration assembly includes a filter box and a sealing cover that is inserted into the top of the filter box. A partition plate is provided in the middle of the interior of the filter box. A filter screen is provided on the partition plate near the top. The left side of the partition plate is a sedimentation chamber and the right side is a filtration chamber. The filtration chamber is provided with absorbent cotton. The right end of the filter box is provided with a guide pipe that communicates with the interior of the distillation column body. A one-way valve is provided on the guide pipe. The left end of the filter box is provided with a liquid inlet pipe that communicates with the interior.

[0010] Furthermore, the outer diameter of the distillation column body is adapted to the inner diameter of the isolation cylinder, the bottom of the isolation cylinder and the top of the fixed base are integrally formed, and the upper surface of the fixed base near the left side is also provided with a support plate corresponding to the filter box, and the bottom of the filter box and the upper surface of the support plate are inserted into each other.

[0011] In this invention, the isolation cylinder, in conjunction with the outer side of the distillation column body, provides protection and reduces the risk of burns from direct contact by outside personnel. The support plate, in conjunction with the support plate, provides a support point for the filter box, making it easier to support the entire protective filter assembly and increasing the stability of the connection.

[0012] Specifically, the hollow area between the inner and outer walls of the isolation cylinder is a vacuum layer, and the drain pipe and exhaust pipe on the distillation column body pass through the isolation cylinder respectively.

[0013] In this invention, with the cooperation of the vacuum layer, the interior is evacuated, and the temperature transfer is isolated in the vacuum environment, reducing the impact of the outer side of the isolation cylinder on burns caused by contact with outside personnel. The corresponding drain pipe on the distillation column body is used for the discharge and collection of the solution after distillation at the bottom layer, and the exhaust pipe is used for the discharge and collection of vaporized liquid droplets from distillation atomization.

[0014] It should be noted that the top of the distillation column body is provided with a top cover, the motor is fixedly connected to the top cover by screws, the output shaft of the motor passes through the top cover and extends into the interior of the distillation column body, the shovel plate is U-shaped, the shovel plate is fixedly connected to the main shaft by screws, and the outer wall of the shovel plate is tightly fitted to the inner wall of the distillation column body.

[0015] In this invention, a sealing gasket is provided at the bottom of the top cover. The sealing gasket is inserted into the body of the distillation column, and the top cover is fixedly connected to the body of the distillation column by bolts. The motor is connected to an external power source through a wire and the control switch is activated. The output shaft is connected to the main shaft through a coupling. The rotation of the output shaft drives the rotation of the main shaft. The outer wall of the shovel plate is in close contact with the inner wall of the distillation column body to scrape the attached material, reducing the impact of material coking on continuous distillation.

[0016] Furthermore, the partition plate and the filter box are integrally formed, the width of the outer wall of the absorbent cotton is adapted to the width of the inner wall of the filter chamber on the right side of the partition plate, the left end of the guide pipe is welded and fixed to the right end of the filter box, the right end of the guide pipe is welded and fixed to the body of the distillation column, and the one-way valve is fixedly connected to the guide pipe by screws.

[0017] In this invention, a partition plate divides the filter into two compartments. The filter screen is fixed to the partition plate with screws. The sedimentation compartment initially precipitates the solution entering from the inlet pipe. The filter screen intercepts large particles, reducing the amount of large particles entering the distillation column. With the help of adsorption cotton, it performs filtration and adsorption again, reducing the amount of particles entering the guide pipe and avoiding blockage of the pipe, which would affect the continuous delivery of the solution.

[0018] Furthermore, the top of the filter box is provided with an annular groove, and a sealing cover is provided in the annular groove. Rubber pads are respectively provided on the lower surface of the sealing cover at the corresponding positions of the sedimentation chamber and the filter chamber. The sealing cover is fixedly connected to the filter box by screws.

[0019] In this invention, the rubber gasket ensures a sealed installation between the sealing cover and the filter box, and the screws further enhance the stability of the sealing cover installation.

[0020] In addition, the front end of the filter box is provided with a first slag discharge pipe communicating with the interior near the bottom left side, and the front end of the filter box is provided with a second slag discharge pipe communicating with the interior near the bottom right side. Both the first and second slag discharge pipes are provided with sealing plugs at their ends.

[0021] In this invention, the first slag discharge pipe facilitates the cleaning and discharge of sediment inside the sedimentation chamber of the filter box, while the second slag discharge pipe facilitates the discharge of the clean mixed liquid inside the filter chamber.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] 1. This utility model provides external protection by combining an isolation component with the distillation column body. The support plate lifts the filter box, increasing the stability of the filter box assembly. A partition plate divides the filter box into a sedimentation chamber and a filtration chamber. The added solution, after sedimentation and filtering with absorbent cotton, intercepts and filters particulate matter in the solution, reducing pipe blockage. The motor and main shaft, along with a scraper plate, scrape the inner wall of the distillation column body, reducing material adhesion and coking that could affect continuous distillation.

[0024] 2. This utility model achieves centralized discharge of sediment in the sedimentation chamber of the filter box by setting a first slag discharge pipe, and achieves discharge of clean material in the filter chamber of the filter box by setting a second slag discharge pipe. A one-way valve is provided on the guide pipe to reduce the impact of material backflow inside the distillation column. A vacuum layer is provided in the isolation cylinder to reduce the impact of heat conduction and prevent the user from being burned on the outside of the isolation cylinder. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram showing the separation of the isolation component from the distillation column body of this utility model;

[0027] Figure 3 This is a schematic diagram of the main structure of the distillation column of this utility model;

[0028] Figure 4 This is a schematic diagram of the protective filter assembly structure of this utility model;

[0029] Figure 5 This is a schematic diagram of the overall cross-sectional structure of this utility model.

[0030] The meanings of the labels in the diagram are as follows:

[0031] 1. Distillation column body; 10. Top cover; 11. Motor; 110. Main shaft; 111. Shovel plate;

[0032] 2. Isolation assembly; 20. Isolation cylinder; 200. Vacuum layer; 21. Fixing base; 22. Support plate;

[0033] 3. Protective filter assembly; 30. Filter box; 300. Divider plate; 301. Filter screen; 302. Absorbent cotton; 303. Annular groove; 304. First slag discharge pipe; 305. Second slag discharge pipe; 31. Sealing cover; 310. Rubber gasket; 32. Guide pipe; 320. One-way valve; 33. Liquid inlet pipe. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figures 1-5 This embodiment provides a technical solution:

[0036] A high-efficiency and energy-saving distillation column with a protective mechanism includes a distillation column body 1, an isolation component 2 for external protection is provided below the distillation column body 1, a protective filter component 3 for intercepting and filtering the added liquid is provided on the left side of the distillation column body 1 near the top, and a cleaning structure with an inner wall scraper is provided at the top of the distillation column body 1. The cleaning structure includes a motor 11 and a main shaft 110 connected to the output shaft of the motor 11, and a scraper 111 is provided at the end of the main shaft 110.

[0037] Furthermore, the top of the distillation column body 1 is provided with a top cover 10, and the motor 11 is fixedly connected to the top cover 10 by screws. The output shaft of the motor 11 passes through the top cover 10 and extends into the interior of the distillation column body 1. The shovel plate 111 is U-shaped and is fixedly connected to the main shaft 110 by screws. The outer wall of the shovel plate 111 is tightly fitted to the inner wall of the distillation column body 1.

[0038] In this utility model, the bottom of the top cover 10 is provided with a sealing gasket, which is inserted into the distillation column body 1. The top cover 10 is fixedly connected to the distillation column body 1 by bolts. The motor 11 is connected to an external power source through a wire and the control switch is activated. The output shaft is connected to the main shaft 110 through a coupling. The rotation of the output shaft drives the main shaft 110 to rotate. The outer wall of the shovel plate 111 is in close contact with the inner wall of the distillation column body 1 to scrape the attached material, reducing the impact of material coking on continuous distillation.

[0039] Specifically, the isolation assembly 2 includes an isolation cylinder 20 and a fixed base 21 connected to the bottom of the isolation cylinder 20; the outer diameter of the distillation column body 1 is adapted to the inner diameter of the isolation cylinder 20, the bottom of the isolation cylinder 20 and the top of the fixed base 21 are integrally formed, and a support plate 22 corresponding to the filter box 30 is provided on the upper surface of the fixed base 21 near the left side, and the bottom of the filter box 30 is inserted into the upper surface of the support plate 22.

[0040] In this invention, the isolation cylinder 20, in conjunction with the outer side of the distillation column body 1, provides protection and reduces the risk of burns caused by direct contact with the outside personnel. The support plate 22, in conjunction with the filter box 30, provides a support point for the filter box 30, making it easier to support the entire protective filter assembly 3 and increasing the stability of the connection.

[0041] It should be noted that the hollow area between the inner and outer walls of the isolation cylinder 20 is a vacuum layer 200, and the drain pipe and exhaust pipe on the distillation column body 1 pass through the isolation cylinder 20 respectively.

[0042] In this invention, with the cooperation of the vacuum layer 200, the interior is evacuated, and the temperature transmission is isolated in the vacuum environment, reducing the impact of the outer side of the isolation cylinder 20 on external personnel to cause burns. The corresponding drain pipe on the distillation column body 1 is used for the discharge and collection of the solution after distillation at the bottom layer, and the exhaust pipe is used for the discharge and collection of vaporized liquid droplets from distillation atomization.

[0043] Furthermore, the protective filter assembly 3 includes a filter box 30 and a sealing cover 31 inserted into the top of the filter box 30. The top of the filter box 30 is provided with an annular groove 303, and the sealing cover 31 is provided in the annular groove 303. Rubber pads 310 are respectively provided on the lower surface of the sealing cover 31 at the corresponding positions of the sedimentation chamber and the filter chamber. The sealing cover 31 is fixedly connected to the filter box 30 by screws.

[0044] In this invention, the rubber gasket 310 helps to seal the sealing cover 31 and the filter box 30, and the screws further enhance the stability of the sealing cover 31 during installation.

[0045] Specifically, a partition plate 300 is provided in the middle of the filter box 30, and a filter screen 301 is provided on the partition plate 300 near the top. The left side of the partition plate 300 is a sedimentation chamber, and the right side is a filter chamber. The filter chamber is provided with adsorption cotton 302. The right end of the filter box 30 is provided with a guide pipe 32 that communicates with the inside of the distillation column body 1. A one-way valve 320 is provided on the guide pipe 32. The left end of the filter box 30 is provided with a liquid inlet pipe 33 that communicates with the inside.

[0046] It is worth noting that the partition plate 300 and the filter box 30 are integrally formed structures. The width of the outer wall of the absorbent cotton 302 is adapted to the width of the inner wall of the filter chamber on the right side of the partition plate 300. The left end of the guide pipe 32 is welded and fixed to the right end of the filter box 30, and the right end of the guide pipe 32 is welded and fixed to the distillation column body 1. The one-way valve 320 is fixedly connected to the guide pipe 32 by screws.

[0047] In this invention, the partition plate 300 divides the interior of the filter box 30 into two compartments. The filter screen 301 is fixed to the partition plate 300 with screws. The sedimentation compartment initially precipitates the solution entering from the inlet pipe 33. The filter screen 301 intercepts large particles, reducing the amount of large particles entering the distillation column body 1. With the cooperation of the adsorption cotton 302, it performs filtration and adsorption again, reducing the amount of particles entering the guide pipe 32, thus avoiding blockage of the pipe and affecting the continuous delivery of liquid.

[0048] Furthermore, the front end face of the filter box 30 is provided with a first slag discharge pipe 304 communicating with the interior near the bottom left side, and the front end face of the filter box 30 is provided with a second slag discharge pipe 305 communicating with the interior near the bottom right side, and both the first slag discharge pipe 304 and the second slag discharge pipe 305 are provided with sealing plugs at their ends.

[0049] In this invention, the first slag discharge pipe 304 facilitates the cleaning and discharge of sediment inside the sedimentation chamber of the filter box 30, while the second slag discharge pipe 305 facilitates the discharge of the cleaning mixture inside the filter chamber.

[0050] In this embodiment, the high-efficiency and energy-saving distillation column with protective mechanism is used by first inserting the distillation column body 1 into the isolation cylinder 20 with the fixed seat 21, then combining and fixing the partition plate 300 with the filter screen 301 with the filter box 30, and installing the absorbent cotton 302 in the right compartment of the partition plate 300. The sealing cover 31 is inserted into the filter box 30 through the rubber gasket 310 and fixed by screws. The filter box 30 is combined and connected to the distillation column body 1 through the guide pipe 32 with the one-way valve 320. The bottom of the filter box 30 is inserted into the top of the support plate 22. The top cover 10 with the motor 11 is fixed to the top of the distillation column body 1 by bolts. The shovel plate 111 is combined and installed with the main shaft 110, and the outer wall of the shovel plate 111 is tightly attached to the inner wall of the distillation column body 1.

[0051] When solution distillation and separation are required, the solution to be separated is introduced into the filter box 30 through the inlet pipe 33. It undergoes initial sedimentation on the left side of the partition plate 300, is filtered and intercepted by the filter screen 301, and then enters the filter chamber on the right side of the partition plate 300. With the help of the adsorption cotton 302, small particles are intercepted and then enter the interior of the distillation column body 1 through the guide pipe 32. This reduces the impact of particles in the added solution clogging the pipes. The motor 11 is connected to the external power supply, the control switch is started, and the output shaft rotates to drive the scraper plate 111 to rotate continuously, scraping the adhering material on the inner wall of the distillation column body 1, reducing the impact of coking on continuous use. With the help of the isolation cylinder 20, the high temperature reduces the risk of burns to the surrounding environment.

Claims

1. A high-efficiency, energy-saving distillation column with a protective mechanism, comprising a distillation column body, characterized in that: The distillation column body is provided with an isolation component for external protection at the bottom, and a protective filter component for intercepting and filtering the added liquid is provided on the left side of the distillation column body near the top. The top of the distillation column body is provided with a cleaning structure with an inner wall scraper. The cleaning structure includes a main shaft connected to a motor and a motor output shaft, and a scraper is provided at the end of the main shaft. The isolation assembly includes an isolation cylinder and a mounting base connected to the bottom of the isolation cylinder; The protective filtration assembly includes a filter box and a sealing cover that is inserted into the top of the filter box. A partition plate is provided in the middle of the interior of the filter box. A filter screen is provided on the partition plate near the top. The left side of the partition plate is a sedimentation chamber and the right side is a filtration chamber. The filtration chamber is provided with absorbent cotton. The right end of the filter box is provided with a guide pipe that communicates with the interior of the distillation column body. A one-way valve is provided on the guide pipe. The left end of the filter box is provided with a liquid inlet pipe that communicates with the interior.

2. The high-efficiency energy-saving distillation column with a protective mechanism according to claim 1, characterized in that: The outer diameter of the distillation column body is adapted to the inner diameter of the isolation cylinder. The bottom of the isolation cylinder and the top of the fixed base are integrally formed. The upper surface of the fixed base near the left side is also provided with a support plate corresponding to the filter box. The bottom of the filter box and the upper surface of the support plate are inserted and matched.

3. The high-efficiency energy-saving distillation column with a protective mechanism according to claim 1, characterized in that: The hollow area between the inner and outer walls of the isolation cylinder is a vacuum layer, and the drain pipe and exhaust pipe on the distillation column body pass through the isolation cylinder respectively.

4. The high-efficiency energy-saving distillation column with a protective mechanism according to claim 1, characterized in that: The top of the distillation column body is provided with a top cover. The motor is fixedly connected to the top cover by screws. The output shaft of the motor passes through the top cover and extends into the interior of the distillation column body. The shovel plate is U-shaped and is fixedly connected to the main shaft by screws. The outer wall of the shovel plate is tightly fitted to the inner wall of the distillation column body.

5. The high-efficiency energy-saving distillation column with a protective mechanism according to claim 1, characterized in that: The partition plate and the filter box are integrally formed. The width of the outer wall of the absorbent cotton is adapted to the width of the inner wall of the filter chamber on the right side of the partition plate. The left end of the guide pipe is welded and fixed to the right end of the filter box, and the right end of the guide pipe is welded and fixed to the body of the distillation column. The one-way valve is fixedly connected to the guide pipe by screws.

6. The high-efficiency energy-saving distillation column with a protective mechanism according to claim 1, characterized in that: The top of the filter box is provided with an annular groove, and a sealing cover is provided in the annular groove. Rubber pads are provided on the lower surface of the sealing cover at the corresponding positions of the sedimentation chamber and the filter chamber. The sealing cover is fixedly connected to the filter box by screws.

7. The high-efficiency energy-saving distillation column with a protective mechanism according to claim 1, characterized in that: The filter box has a first slag discharge pipe that communicates with the interior near the bottom left side of the front end face, and a second slag discharge pipe that communicates with the interior near the bottom right side of the front end face. Both the first and second slag discharge pipes have sealing plugs at their ends.

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