An easy-to-disassemble active valve filter element structure

Abstract

This utility model discloses an easy-to-disassemble active valve filter element structure, including a filter element assembly. The filter element assembly includes a fixing block, a mounting groove, a threaded hole, a first sealing strip, a second sealing strip, a retaining groove, a sealing plate, a pressure plate, fixing bolts, a mounting base, a fixing ring, and a filter screen. This utility model uses bolts to fix the sealing plate, thus securing the filter element. During filter element replacement, there is no need to disassemble the pipeline and active valve, simplifying the disassembly process and improving the efficiency of filter element replacement. The retaining groove structure facilitates the positioning and installation of the filter screen. When installing the filter screen, aligning it with the retaining groove allows for quick and accurate positioning, reducing adjustment time during installation and further improving overall installation efficiency. The tight fit of the retaining groove structure ensures the stability of the filter screen during operation, guaranteeing its normal filtration function. The multiple sealing strips effectively prevent media leakage.

Description

Technical Field

[0001] This utility model relates to the field of active valve technology, specifically to an active valve filter element structure that is easy to disassemble and assemble. Background Technology

[0002] Active valve filter elements, as core components of industrial fluid control systems, are widely used in hydraulic equipment, lubrication systems, and water treatment devices. Their functions encompass dynamic control such as filtering impurities, regulating flow, and backflushing. In existing technologies, filter element structures mostly employ traditional designs such as threaded connections, flange fixation, or built-in snap-fits. However, as industrial equipment evolves towards compactness and high-frequency maintenance, the limitations of traditional filter elements in terms of disassembly and assembly efficiency, sealing reliability, and modular adaptability are becoming increasingly apparent, becoming key factors restricting the overall performance improvement of the system.

[0003] To ensure filtration performance, existing active valve filter elements often use interference fits or rigid connections between the filter element and the valve body. This necessitates complete disassembly of surrounding piping and valve body components during replacement, which is time-consuming, labor-intensive, and results in prolonged downtime, impacting production efficiency. Therefore, a more convenient active valve filter element structure is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an active valve filter element structure that is easy to disassemble and assemble, so as to solve one of the problems mentioned in the background art.

[0005] This utility model is implemented by the following technical solution: an active valve filter element structure that is easy to disassemble and assemble, including a filter element assembly, wherein the filter element assembly includes a fixing block, a mounting groove, a slot, a pressure plate, and a mounting base;

[0006] The top of the fixing block has symmetrically threaded holes. A first sealing strip is uniformly fixed to the inner wall of the mounting groove. A second sealing strip is fixed to the top of the fixing block. A fixing ring is engaged inside the slot. A filter screen is fixed to the inner wall of the fixing ring. A sealing plate is installed inside the mounting groove. A pressure plate is symmetrically fixed to the bottom of the sealing plate. The pressure plate is fixed to the fixing block by fixing bolts. A mounting base is fixed to the inner wall of the sealing plate. The fixing ring is engaged with the inner wall of the mounting base. When the filter element assembly needs to be replaced, the operator loosens the fixing bolts and removes the pressure plate and sealing plate from the mounting groove, exposing the filter screen and fixing ring. Because the fixing ring is fixed to the mounting base by the slot, the operator can easily remove the fixing ring and filter screen from the mounting base for replacement or cleaning. After the new filter screen and fixing ring are reinstalled on the mounting base through the slot, the sealing plate and pressure plate are then fixed to the mounting groove by fixing bolts, thus completing the replacement of the filter element assembly.

[0007] As a further preferred embodiment of this technical solution: an active valve assembly is provided on the outside of the filter element assembly, the active valve assembly includes a valve body, two fixed blocks are symmetrically fixedly connected to the outer side wall of the valve body, and the mounting groove is opened on the top of the valve body.

[0008] As a further preferred embodiment of this technical solution: a drive box is fixedly connected to the top of the valve body.

[0009] As a further preferred embodiment of this technical solution: the valve body is symmetrically and fixedly connected with connecting flanges at both ends.

[0010] As a further preferred embodiment of this technical solution: the active valve assembly further includes a drain pipe; the outer wall of the valve body is connected to the drain pipe.

[0011] As a further preferred embodiment of this technical solution: one end of the sewage pipe is threadedly connected to an end cap.

[0012] As a further preferred embodiment of this technical solution: the first sealing strip and the second sealing strip are fixedly connected.

[0013] As a further preferred embodiment of this technical solution: the first sealing strip is disposed on the inner side wall of the sealing plate, and the second sealing strip is disposed on the bottom of the pressure plate.

[0014] Advantages of this utility model:

[0015] 1. This utility model uses bolts to fix the sealing plate, and uses the sealing plate to fix the filter element. During the replacement of the filter element, there is no need to disassemble the pipeline and the active valve, which simplifies the disassembly process and improves the work efficiency of replacing the filter element.

[0016] 2. The slot structure design of this utility model facilitates the positioning and installation of the filter screen. When installing the filter screen, aligning it with the slot allows for quick and accurate positioning, reducing adjustment time during installation and further improving overall installation efficiency. The slot structure fits tightly, ensuring the stability of the filter screen during operation and guaranteeing its proper filtration function.

[0017] 3. The multi-seal design of this utility model can effectively prevent media leakage, ensure the safety and stability of the equipment during operation, and improve the reliability and durability of the entire system. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure after the sealing plate of this utility model has been removed;

[0021] Figure 3 This is a schematic diagram of the sealing plate structure of this utility model;

[0022] Figure 4 This is an enlarged structural diagram of point A of this utility model.

[0023] In the diagram: 10. Active valve assembly; 11. Valve body; 12. Drive box; 13. Connecting flange; 14. Drain pipe; 15. End cap; 20. Filter element assembly; 21. Fixing block; 22. Mounting groove; 23. Threaded hole; 24. First sealing strip; 25. Second sealing strip; 26. Slot; 27. Sealing plate; 28. Pressure plate; 29. ​​Fixing bolt; 210. Mounting seat; 211. Fixing ring; 212. Filter screen. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example

[0026] Please see Figures 1-4 This utility model provides a technical solution: an active valve filter element structure that is easy to disassemble and assemble, including a filter element assembly 20, the filter element assembly 20 including a fixing block 21, a mounting groove 22, a slot 26, a pressure plate 28 and a mounting base 210;

[0027] The top of the fixing block 21 is symmetrically provided with threaded holes 23. The inner sidewall of the mounting groove 22 is uniformly fixedly connected with a first sealing strip 24. The top of the fixing block 21 is fixedly connected with a second sealing strip 25. The inside of the slot 26 is engaged with a fixing ring 211. The inner sidewall of the fixing ring 211 is fixedly connected with a filter screen 212. The inside of the mounting groove 22 is provided with a sealing plate 27. The bottom of the sealing plate 27 is symmetrically fixedly connected with a pressure plate 28. The pressure plate 28 is fixedly connected to the fixing block 21 by fixing bolts 29. The inner sidewall of the sealing plate 27 is fixedly connected with a mounting base 210. The fixing ring 211 is engaged with the inner sidewall of the mounting base 210. When the filter element assembly 20 needs to be replaced, the operator loosens the fixing bolts 29 and removes the pressure plate 28 and the sealing plate 27 from the mounting groove 22, exposing the filter screen 212 and the fixing ring 211. Since the retaining ring 211 is secured to the mounting base 210 via the slot 26, operators can easily remove the retaining ring 211 and filter screen 212 from the mounting base 210 for replacement or cleaning. After the new filter screen 212 and retaining ring 211 are reinstalled onto the mounting base 210 via the slot 26, the sealing plate 27 and pressure plate 28 are then secured into the mounting groove 22 using the fixing bolts 29, thus completing the replacement of the filter element assembly 20. The mounting base 210 also has a corresponding mounting groove for installing the retaining ring 211.

[0028] In this embodiment, specifically: an active valve assembly 10 is provided on the outside of the filter element assembly 20, the active valve assembly 10 includes a valve body 11; two fixing blocks 21 are symmetrically fixedly connected to the outer side wall of the valve body 11, and a mounting groove 22 is opened on the top of the valve body 11.

[0029] In this embodiment, specifically: a drive box 12 is fixedly connected to the top of the valve body 11. A drive motor or cylinder is installed inside the drive box 12 to drive the valve core inside the valve body 11 to perform corresponding actions, thereby quickly opening and closing the active valve. The structure and principle of the active valve are existing technologies and will not be described in detail here.

[0030] In this embodiment, specifically: the two ends of the valve body 11 are symmetrically fixedly connected with connecting flanges 13, which are used to connect the pipelines at both ends.

[0031] In this embodiment, specifically: the active valve assembly 10 also includes a drain pipe 14, and the outer wall of the valve body 11 is connected to the drain pipe 14, through which filtered impurities are quickly discharged.

[0032] In this embodiment, specifically: one end of the sewage pipe 14 is threadedly connected to an end cap 15, which is used to open and close the sewage pipe 14.

[0033] In this embodiment, specifically: the first sealing strip 24 and the second sealing strip 25 are fixedly connected, and the first sealing strip 24 and the second sealing strip 25 adopt an integral structure to prevent the medium from leaking from the gap.

[0034] In this embodiment, specifically: the first sealing strip 24 is disposed on the inner side wall of the sealing plate 27, and the second sealing strip 25 is disposed on the bottom of the pressure plate 28. The first sealing strip 24 and the second sealing strip 25 are sealed by compression to prevent media leakage.

[0035] Working principle or structural principle: When the filter element assembly 20 needs to be replaced, the operator loosens the fixing bolts 29 and removes the pressure plate 28 and sealing plate 27 from the mounting groove 22, exposing the filter screen 212 and the retaining ring 211. Since the retaining ring 211 is fixed to the mounting base 210 by the slot 26, the operator can easily remove the retaining ring 211 and the filter screen 212 from the mounting base 210 for replacement or cleaning. After the new filter screen 212 and retaining ring 211 are reinstalled onto the mounting base 210 through the slot 26, the sealing plate 27 and pressure plate 28 are then fixed into the mounting groove 22 by the fixing bolts 29, thus completing the replacement of the filter element assembly 20. This simplifies the disassembly process, improves the efficiency of filter element replacement, and the design of the slot 26 also facilitates the positioning and installation of the filter screen 212, reducing adjustment time during installation. Meanwhile, the multi-seal design ensures the sealing performance of the filter element assembly 20 during operation, effectively preventing media leakage and improving the reliability and durability of the entire system.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A valve-in-line filter cartridge construction facilitating removal and replacement, comprising a filter cartridge assembly (20), characterized by, The filter element assembly (20) includes a fixing block (21), a mounting groove (22), a card slot (26), a pressure plate (28), and a mounting base (210); The top of the fixing block (21) is symmetrically provided with threaded holes (23). The inner sidewall of the mounting groove (22) is uniformly fixedly connected with a first sealing strip (24). The top of the fixing block (21) is fixedly connected with a second sealing strip (25). The inside of the slot (26) is fitted with a fixing ring (211). The inner sidewall of the fixing ring (211) is fixedly connected with a filter screen (212). The inside of the mounting groove (22) is provided with a sealing plate (27). The bottom of the sealing plate (27) is symmetrically fixedly connected with a pressure plate (28). The pressure plate (28) is fixedly connected to the fixing block (21) by a fixing bolt (29). The inner sidewall of the sealing plate (27) is fixedly connected with a mounting base (210). The fixing ring (211) is fitted into the inner sidewall of the mounting base (210).

2. The active valve cartridge structure of claim 1, wherein, An active valve assembly (10) is provided on the outside of the filter element assembly (20). The active valve assembly (10) includes a valve body (11), two fixing blocks (21) are symmetrically fixed to the outer side wall of the valve body (11), and the mounting groove (22) is opened on the top of the valve body (11).

3. The active valve cartridge structure of claim 2, wherein, The top of the valve body (11) is fixedly connected to the drive box (12).

4. The active valve filter element structure for easy disassembly and assembly according to claim 2, characterized in that, The valve body (11) is symmetrically fixedly connected to connecting flanges (13) at both ends.

5. The active valve filter element structure for easy disassembly and assembly according to claim 2, characterized in that, The active valve assembly (10) also includes a drain pipe (14); the outer wall of the valve body (11) is connected to the drain pipe (14).

6. The active valve filter element structure for easy disassembly and assembly according to claim 5, characterized in that, One end of the sewage pipe (14) is threadedly connected to an end cap (15).

7. The active valve filter element structure for easy disassembly and assembly according to claim 1, characterized in that, The first sealing strip (24) and the second sealing strip (25) are fixedly connected.

8. The active valve filter element structure for easy disassembly and assembly according to claim 7, characterized in that, The first sealing strip (24) is disposed on the inner side wall of the sealing plate (27), and the second sealing strip (25) is disposed on the bottom of the pressure plate (28).

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