Gypsum calcination tail gas purification equipment
By introducing a knocking component and a disassembly component into the gypsum calcination tail gas purification equipment, the problem of impurities in the tail gas clogging the filter screen is solved, achieving efficient purification and convenient replacement, thus improving purification efficiency and ease of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI SHUODI GYPSUM PRODUCTS CO LTD
- Filing Date
- 2025-07-04
- Publication Date
- 2026-05-26
AI Technical Summary
The exhaust gas produced during the calcination process contains a large number of impurities, which causes the filter screen to become clogged and affects the exhaust gas discharge efficiency.
A gypsum calcination exhaust gas purification device was designed, comprising a striking component and a disassembly component. The striking component causes the filter screen to vibrate and shake off impurities, while the disassembly component facilitates the replacement of the filter screen and activated carbon screen.
It effectively prevents impurities from clogging the filter screen, improves exhaust gas purification efficiency, simplifies the replacement process of the filter screen and activated carbon screen, and reduces the labor intensity of the staff.
Smart Images

Figure CN224270382U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of exhaust gas purification technology, specifically to an exhaust gas purification device for calcined gypsum. Background Technology
[0002] Gypsum is a very important building material with a huge application in the construction industry. The production of gypsum involves crushing and calcining the raw ore. The calcination process requires the use of a calcining furnace, which is a common high-temperature processing equipment that uses natural gas, oil or electricity as energy for iron smelting, rare metal recovery and chemical production. It is widely used in metallurgy, steel and chemical industries.
[0003] The calcination process generates a large amount of high-temperature exhaust gas, the main harmful components of which include toxic gases such as nitrogen oxides, sulfur dioxide, and non-methane hydrocarbons. In addition, the exhaust gas also contains a large amount of particulate impurities such as black ash. By setting up a filter screen in the filter box, impurities accumulate on the surface of the filter screen after a long period of filtration, which causes the filter screen to become clogged and affects the efficiency of exhaust gas discharge.
[0004] Therefore, we propose a gypsum calcination exhaust gas purification device to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this invention is to provide a gypsum calcination exhaust gas purification device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a gypsum calcination exhaust gas purification device, including a calcination tank, a purification box is provided on the other side of the calcination tank, a conduit A is inserted between the calcination tank and the purification box, an induced draft fan is provided on the other side of the purification box, and a conduit B is inserted between the purification box and the induced draft fan, a fixing box is fixedly installed on the top of the purification box near the middle position, and an opening is opened on one side of the fixing box, a groove is opened at the top of the inner cavity of the opening, a disassembly component is provided in the inner cavity of the fixing box, a knocking component is provided in the inner cavity of the purification box, a filter screen is movably inserted through the top of the purification box near one side, and an activated carbon screen is movably inserted through the top of the purification box near the other side.
[0007] The striking assembly includes a drive motor located near the center of the rear side of the purification chamber and a round rod fixedly mounted on the end of the drive motor's power output shaft. The front end of the round rod movably passes through the rear side of the inner cavity of the purification chamber and is fixedly mounted with an eccentric wheel. A T-shaped rack plate is provided on one side of the eccentric wheel, and the bottom of the T-shaped rack plate is slidably connected to the bottom of the inner cavity of the purification chamber. A rotating gear is meshed on the top of the T-shaped rack plate near one side. A crossbar is provided through the center of the front side of the rotating gear, and several striking blocks are fixedly sleeved on the outer periphery of the crossbar.
[0008] Preferably, support plates are rotatably connected to both ends of the crossbar, and the bottom of the support plates is fixedly connected to the bottom of the inner cavity of the purification box. A support block is fixedly installed at the bottom of the drive motor, and the front side of the support block is fixedly connected to the purification box.
[0009] Preferably, connecting blocks are fixedly installed on both the front and rear sides of the T-shaped rack plate, and a support telescopic rod is fixedly installed on one side of each connecting block. An installation plate is fixedly installed on the other end of each support telescopic rod. The top of each installation plate is fixedly connected to the bottom of the inner cavity of the purification box. A support spring is movably sleeved on the outer periphery of each installation plate, and the two ends of the support spring are fixedly connected to the T-shaped rack plate and the installation plate, respectively.
[0010] Preferably, a collection trough is movably installed on the bottom of the purification box near one side, and several positioning ports are opened on the top of the purification box near both sides.
[0011] Preferably, a sealing gasket is fixedly installed at the bottom of both the activated carbon mesh and the filter mesh, and a slot is opened near the top on the opposite side of the slot. A block is fixedly installed at the bottom of both the activated carbon mesh and the filter mesh, and an installation groove is opened near both sides at the bottom of the inner cavity of the purification box. The bottom of the block is movably inserted into the inner cavity of the adjacent installation groove. Several positioning blocks are fixedly installed at the bottom of both the filter mesh and the activated carbon mesh, and the positioning blocks are movably inserted into the inner cavity of the adjacent positioning port.
[0012] Preferably, the disassembly assembly includes a fixing block fixedly installed at the middle position of the bottom of the inner cavity of the opening and a reset telescopic rod fixedly installed on the opposite side of the fixing block near the front and rear sides. The ends of two adjacent reset telescopic rods are fixedly installed with a locking block. The opposite sides of the locking blocks are respectively movably inserted into the inner cavity of adjacent locking slots. The outer periphery of each reset telescopic rod is movably sleeved with a reset spring, and the two ends of the reset spring are respectively fixedly connected to the locking block and the fixing block. The top of each locking block is fixedly installed with a vertical rod, the top of which movably penetrates the inner cavity of the groove and is fixedly installed with a handle.
[0013] Preferably, rectangular blocks are fixedly installed on the bottom of the card block near the front and rear sides, and two rectangular grooves are opened on the bottom of the inner cavity of the opening near the front and rear sides, with two adjacent rectangular grooves arranged left and right. Two balls are installed on the bottom of each rectangular block, and rolling grooves are opened on the bottom of the inner cavity of each rectangular groove, with the balls slidingly connected in the inner cavity of the adjacent rectangular grooves respectively.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. When the filter screen is tapped, the tapping component can rotate the gear in both directions, which in turn moves the tapping block fixed on the outer circumference of the crossbar back and forth to tap the filter screen. This causes the filter screen surface to vibrate and shakes off the impurities on the filter screen, preventing the impurities from clogging the filter screen and affecting the efficiency of subsequent exhaust gas purification.
[0016] 2. When the filter screen or activated carbon screen needs to be disassembled and replaced after long-term use, the disassembly component can be used to push the adjacent handles to the opposite side, which can move the two locking blocks to the opposite side, thereby moving the locking blocks away from the inner cavity of the adjacent locking slots, making it convenient to disassemble and replace the filter screen or activated carbon screen and reducing the disassembly effort of the workers. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0018] Figure 2 This is a bottom-view three-dimensional structural diagram of the purification box of this utility model;
[0019] Figure 3 This is a partial cross-sectional perspective view of the three-dimensional structure of the purification box of this utility model;
[0020] Figure 4 This is a partial bottom-view three-dimensional structural diagram of the filter screen of this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the striking component of this utility model;
[0022] Figure 6 This is a three-dimensional structural diagram of the disassembly components of this utility model;
[0023] Figure 7 For the present utility model Figure 5 Enlarged view of point A in the middle;
[0024] Figure 8 For the present utility model Figure 6 Enlarged view of section B in the middle.
[0025] In the diagram: 1. Calcination tank; 2. Purification box; 21. Collection tank; 22. Positioning port; 3. Fixing box; 4. Activated carbon mesh; 5. Filter screen; 51. Slot; 52. Sealing gasket; 53. Square block; 54. Positioning block; 6. Exhaust fan; 7. Disassembly assembly; 71. Fixing block; 72. Reset telescopic rod; 73. Slot; 731. Rectangular block; 732. Rectangular groove; 733. Ball bearing; 734. Roller groove; 74. Reset spring; 75. Upright pole; 76. Handle; 8. Striking assembly; 81. Drive motor; 811. Support block; 82. Round rod; 83. Eccentric wheel; 84. T-shaped rack plate; 841. Connecting block; 842. Support telescopic rod; 843. Mounting plate; 844. Support spring; 85. Rotating gear; 86. Crossbar; 861. Support plate; 87. Striking block. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1
[0028] Please see Figure 1-8 A gypsum calcination exhaust gas purification device includes a calcination tank 1, a purification box 2 located on the other side of the calcination tank 1, a common conduit A connecting the calcination tank 1 and the purification box 2, an induced draft fan 6 located on the other side of the purification box 2 (the induced draft fan 6 can discharge the exhaust gas in the purification box 2), and a common conduit B connecting the purification box 2 and the induced draft fan 6. A fixing box 3 is fixedly installed near the middle of the top of the purification box 2, and an opening is opened on one side of the fixing box 3. A groove is opened at the top of the inner cavity of the opening. A disassembly component 7 is provided in the inner cavity of the fixing box 3. A knocking component 8 is provided in the inner cavity of the purification box 2. A filter screen 5 is movably inserted near one side of the top of the purification box 2 (the filter screen 5 can filter out a large amount of particulate impurities such as black ash in the exhaust gas). An activated carbon mesh 4 is movably inserted near the other side of the top of the purification box 2 (the activated carbon mesh 4 can purify the exhaust gas).
[0029] The striking assembly 8 includes a drive motor 81 located near the center of the rear side of the purification box 2 and a round rod 82 fixedly installed on the power output shaft end of the drive motor 81. The front end of the round rod 82 movably passes through the rear side of the inner cavity of the purification box 2 and is fixedly installed with an eccentric wheel 83. A T-shaped rack plate 84 is provided on one side of the eccentric wheel 83, and the bottom of the T-shaped rack plate 84 is slidably connected to the bottom of the inner cavity of the purification box 2. A rotating gear 85 is meshed on the top of the T-shaped rack plate 84 near one side. A crossbar 86 is provided through the center of the front side of the rotating gear 85, and several striking blocks 87 are fixedly sleeved on the outer periphery of the crossbar 86.
[0030] Specifically, when the filter screen 5 is struck, the striking component 8 can be used in conjunction with it to make the rotating gear 85 rotate in both directions, thereby moving the striking block 87, which is fixedly sleeved on the outer periphery of the crossbar 86, back and forth to strike the filter screen 5. This causes the surface of the filter screen 5 to vibrate and shake off the impurities on the filter screen 5, preventing the impurities from clogging the filter screen 5 and affecting the efficiency of subsequent exhaust gas purification.
[0031] Support plates 861 are rotatably connected to both ends of the crossbar 86, and the bottom of the support plates 861 is fixedly connected to the bottom of the inner cavity of the purification box 2. A support block 811 is fixedly installed at the bottom of the drive motor 81, and the front side of the support block 811 is fixedly connected to the purification box 2.
[0032] Specifically, the support plate 861 can support the crossbar 86, and the support block 811 can support the drive motor 81.
[0033] Connecting blocks 841 are fixedly installed on both the front and rear sides of the T-shaped rack plate 84, and a support telescopic rod 842 is fixedly installed on one side of each connecting block 841. An installation plate 843 is fixedly installed on the other end of each support telescopic rod 842. The top of each installation plate 843 is fixedly connected to the bottom of the inner cavity of the purification box 2. A support spring 844 is movably sleeved on the outer periphery of each installation plate 843, and the two ends of the support spring 844 are fixedly connected to the T-shaped rack plate 84 and the installation plate 843, respectively.
[0034] Specifically, by setting the support telescopic rod 842 and the support spring 844, the T-shaped rack plate 84 can be reset to its initial state when the eccentric wheel 83 is not in contact with the T-shaped rack plate 84.
[0035] A collection trough 21 is movably installed at the bottom of the purification box 2 near one side, and several positioning ports 22 are opened at the top of the purification box 2 near both sides.
[0036] Both activated carbon mesh 4 and filter mesh 5 have sealing gaskets 52 fixedly installed at their bottoms (both activated carbon mesh 4 and filter mesh 5 have T-shaped cross-sections). The slots 51 are opened on opposite sides near the top. Both activated carbon mesh 4 and filter mesh 5 have square blocks 53 fixedly installed at their bottoms. The bottom of the inner cavity of the purification box 2 has installation slots near both sides. The bottom of the square blocks 53 is movably inserted into the inner cavity of the adjacent installation slots. Both filter mesh 5 and activated carbon mesh 4 have several positioning blocks 54 fixedly installed at their bottoms. The positioning blocks 54 are movably inserted into the inner cavity of the adjacent positioning ports 22.
[0037] Specifically, by setting the sealing gasket 52, the sealing between the activated carbon mesh 4, the filter mesh 5 and the purification box 2 can be improved. By setting the block 53 to be inserted into the inner cavity of the installation groove, the stability of the installation of the activated carbon mesh 4 or the filter mesh 5 can be improved.
[0038] Example 2
[0039] This embodiment is an improvement upon embodiment 1. For details, please refer to [link / reference]. Figure 6 and Figure 8 The disassembly assembly 7 includes a fixing block 71 fixedly installed at the middle position of the bottom of the opening cavity and a reset telescopic rod 72 fixedly installed on the opposite side of the fixing block 71 near the front and rear sides. The ends of two adjacent reset telescopic rods 72 are fixedly installed with a locking block 73. (The locking block 73 and the activated carbon mesh 4 and filter screen 5 are all arc-shaped on both sides. During installation, the square block 53 fixed at the bottom of the activated carbon mesh 4 or filter screen 5 can be inserted into the cavity of the adjacent installation groove for installation.) The opposite side of the locking block 73 is movably inserted into the cavity of the adjacent locking groove 51. The outer periphery of the reset telescopic rod 72 is movably sleeved with a reset spring 74, and the two ends of the reset spring 74 are fixedly connected to the locking block 73 and the fixing block 71 respectively. The top of the locking block 73 is fixedly installed with a vertical rod 75. The top of the vertical rod 75 moves through the cavity of the groove and is fixedly installed with a handle 76.
[0040] Specifically, when the filter screen 5 or activated carbon screen 4 needs to be disassembled and replaced after long-term use, with the cooperation of the disassembly component 7, the adjacent handle 76 can be pushed to the opposite side, which can move the two locking blocks 73 to the opposite side, thereby moving the locking blocks 73 away from the inner cavity of the adjacent locking slot 51, making it convenient to disassemble and replace the filter screen 5 or activated carbon screen 4 and reducing the disassembly intensity for the staff.
[0041] A rectangular block 731 is fixedly installed on the bottom of the card block 73 near the front and rear sides. Two rectangular grooves 732 are opened on the bottom of the inner cavity of the opening near the front and rear sides. The two adjacent rectangular grooves 732 are arranged left and right. Two balls 733 are installed on the bottom of the rectangular block 731. Rolling grooves 734 are opened on the bottom of the inner cavity of the rectangular groove 732. The balls 733 are slidably connected in the inner cavity of the adjacent rectangular grooves 732.
[0042] Specifically, by setting the ball bearing 733 to move within the groove 734, the friction of the rectangular block 731 sliding within the rectangular groove 732 can be reduced, thus reducing the disassembly effort for workers.
[0043] Working Principle: In use, exhaust gas enters the inner cavity of the purification box 2 through duct A. Impurities in the exhaust gas are filtered through filter screen 5 and activated carbon screen 4. During filtration, the drive motor 81 can be started via an external controller. The rotation of the drive motor 81's power output shaft causes the round rod 82 fixed to the end of the drive motor 81's power output shaft to rotate, which in turn causes the eccentric wheel 83 fixed to the end of the round rod 82 to rotate. This allows the T-shaped rack plate 84 to reciprocate under the cooperation of the connecting block 841, the support telescopic rod 842, the mounting plate 843, and the support spring 844. This causes the rotating gear 85 to rotate clockwise and counterclockwise. The striking block 87 fixedly sleeved on the crossbar 86 prevents... Continuously tapping the filter screen 5 can cause vibration on its surface and shake off impurities, preventing them from clogging the filter screen 5 and affecting the efficiency of subsequent exhaust gas purification. When it is necessary to replace the activated carbon screen 4 or the filter screen 5, the adjacent handle 76 can be pushed to the opposite side. With the connection of the adjacent uprights 75, the adjacent locking block 73 can be moved to the opposite side, thereby moving the locking block 73 away from the inner cavity of the adjacent locking slot 51. This releases the restriction on the activated carbon screen 4 and the filter screen 5, allowing them to be directly removed from the inner cavity of the purification box 2 for replacement. This facilitates the disassembly and replacement of the filter screen 5 or the activated carbon screen 4, reducing the disassembly effort for the staff.
[0044] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A gypsum calcination exhaust gas purification device, comprising a calcination tank (1), characterized in that: A purification box (2) is provided on the other side of the calcining tank (1). A conduit A is inserted between the calcining tank (1) and the purification box (2). An induced draft fan (6) is provided on the other side of the purification box (2). A conduit B is inserted between the purification box (2) and the induced draft fan (6). A fixed box (3) is fixedly installed on the top of the purification box (2) near the middle position. An opening is provided on one side of the fixed box (3). A groove is provided on the top of the inner cavity of the opening. A disassembly component (7) is provided in the inner cavity of the fixed box (3). A knocking component (8) is provided in the inner cavity of the purification box (2). A filter screen (5) is movably inserted on the top of the purification box (2) near one side. An activated carbon screen (4) is movably inserted on the top of the purification box (2) near the other side. The striking assembly (8) includes a drive motor (81) located at the rear side of the purification box (2) near the middle position and a round rod (82) fixedly installed at the end of the power output shaft of the drive motor (81). The front end of the round rod (82) moves through the rear side of the inner cavity of the purification box (2) and is fixedly installed with an eccentric wheel (83). A T-shaped rack plate (84) is provided on one side of the eccentric wheel (83), and the bottom of the T-shaped rack plate (84) is slidably connected to the bottom of the inner cavity of the purification box (2). A rotating gear (85) is meshed on the top of the T-shaped rack plate (84) near one side. A crossbar (86) is provided through the center of the front side of the rotating gear (85), and several striking blocks (87) are fixedly sleeved on the outer periphery of the crossbar (86).
2. The gypsum calcination exhaust gas purification device according to claim 1, characterized in that: The front and rear ends of the crossbar (86) are rotatably connected to support plates (861), and the bottom of the support plates (861) is fixedly connected to the bottom of the inner cavity of the purification box (2). The bottom of the drive motor (81) is fixedly installed with a support block (811), and the front side of the support block (811) is fixedly connected to the purification box (2).
3. The gypsum calcination exhaust gas purification device according to claim 1, characterized in that: Connecting blocks (841) are fixedly installed on both the front and rear sides of the T-shaped rack plate (84), and a support telescopic rod (842) is fixedly installed on one side of the connecting block (841). An installation plate (843) is fixedly installed on the other end of the support telescopic rod (842). The top of the installation plate (843) is fixedly connected to the bottom of the inner cavity of the purification box (2). A support spring (844) is movably sleeved on the outer periphery of the installation plate (843), and the two ends of the support spring (844) are fixedly connected to the T-shaped rack plate (84) and the installation plate (843) respectively.
4. The gypsum calcination exhaust gas purification device according to claim 1, characterized in that: The bottom of the purification box (2) is movably installed with a collection trough (21) near one side, and the top of the purification box (2) is provided with several positioning ports (22) near both sides.
5. The gypsum calcination exhaust gas purification device according to claim 4, characterized in that: The bottom of the activated carbon mesh (4) and the filter mesh (5) are both fixedly installed with sealing gaskets (52). The slots (51) are opened on the opposite side near the top. The bottom of the activated carbon mesh (4) and the filter mesh (5) are both fixedly installed with blocks (53). The bottom of the inner cavity of the purification box (2) is opened near both sides with installation slots. The bottom of the blocks (53) are respectively movably inserted into the inner cavity of the adjacent installation slots. The bottom of the filter mesh (5) and the activated carbon mesh (4) are both fixedly installed with several positioning blocks (54). The positioning blocks (54) are respectively movably inserted into the inner cavity of the adjacent positioning ports (22).
6. The gypsum calcination exhaust gas purification device according to claim 1, characterized in that: The disassembly assembly (7) includes a fixed block (71) fixedly installed at the middle position of the bottom of the inner cavity of the opening and a reset telescopic rod (72) fixedly installed on the opposite side of the fixed block (71) near the front and rear sides. The ends of two adjacent reset telescopic rods (72) are fixedly installed with a locking block (73). The opposite side of the locking block (73) is movably inserted into the inner cavity of the adjacent locking slot (51). The outer periphery of the reset telescopic rod (72) is movably sleeved with a reset spring (74), and the two ends of the reset spring (74) are fixedly connected to the locking block (73) and the fixed block (71) respectively. The top of the locking block (73) is fixedly installed with a vertical rod (75). The top of the vertical rod (75) movably penetrates the inner cavity of the groove and is fixedly installed with a handle (76).
7. The gypsum calcination exhaust gas purification device according to claim 6, characterized in that: The bottom of the card block (73) is fixedly installed with rectangular blocks (731) near the front and rear sides, and two rectangular grooves (732) are opened at the bottom of the opening near the front and rear sides. The two adjacent rectangular grooves (732) are arranged left and right. Two balls (733) are installed at the bottom of the rectangular blocks (731), and rolling grooves (734) are opened at the bottom of the inner cavity of the rectangular grooves (732). The balls (733) are slidably connected in the inner cavity of the adjacent rectangular grooves (732).