Environment-friendly water-free bubble mud production deodorizing device

Abstract

The utility model provides an environment-friendly waterless mud soaking production deodorizing device which comprises a movable base, the inner wall of the movable base is fixedly connected with a discharging box and a purifying box respectively, the top of the discharging box is fixedly communicated with a cyclone separator, the top of the cyclone separator is fixedly communicated with a connecting pipe, and the connecting pipe is fixedly communicated with the purifying box. And two mounting frames are fixedly connected to the inner wall of the purification box, and a filter plate and an activated carbon plate are movably mounted on the two mounting frames through grooves correspondingly. The cyclone separator, the activated carbon plate, the air inducing assembly, the catalysis assembly and other structures are matched for use, so that waste gas can be treated step by step through a multi-stage filtering system, pollutants in the waste gas can be efficiently removed, a higher purification effect is achieved, and through staggered arrangement of the first glass plate and the second glass plate, the waste gas purification effect is improved. The gas catalysis time can be prolonged, it is ensured that the UV catalytic lamp effectively decomposes odor, the air quality of the working environment is improved, and the modern environmental protection requirement is met.

Description

Technical Field

[0001] This utility model relates to the field of waterless mud production equipment, and in particular to an environmentally friendly waterless mud production deodorization device. Background Technology

[0002] In the anhydrous sludge production process, high-temperature molding and raw material mixing processes generate a large amount of waste gas containing dust, volatile organic compounds (VOCs), and irritating odors. This waste gas not only affects the air quality of the working environment but may also harm the health of operators. Therefore, efficient waste gas treatment and odor removal have become an important part of the production process.

[0003] A search revealed an environmentally friendly, waterless sludge production odor removal device (application number 202121343105.9). The device includes an air inlet pipe and a guide cylinder. The air inlet pipe is laterally connected to the outside of the guide cylinder. A filter cylinder is positioned above the guide cylinder, with an auxiliary ring between the filter cylinder and the guide cylinder. A cleaning component is located at the bottom of the guide cylinder, and an exhaust component is located at the top of the filter cylinder. The advantages are: this invention installs a pre-cleaning component on the air inlet side of the exhaust gas processor that absorbs odors. The cleaning component, in conjunction with the filter cylinder's filter cover, filters and stores dust from the air. This allows for cleaning of filtered dust and impurities without stopping the odor extraction channel, resulting in high practicality and a longer cleaning cycle.

[0004] Traditional waste gas treatment devices typically rely on complex piping systems and filtration devices. While they can achieve a certain level of treatment effect, they suffer from problems such as inconvenient operation, difficult maintenance, and long cycles. Especially when frequent equipment movement or relocation is required, traditional devices struggle to meet the demands of flexible application. Most existing environmental protection devices employ static filtration and adsorption methods. While these devices can effectively remove some particulate matter and harmful substances, they suffer from long equipment cleaning cycles, frequent maintenance, and difficulty in timely removal of accumulated pollutants. These problems directly impact the equipment's operating efficiency and deodorization effectiveness. Particularly during prolonged operation, filters are prone to clogging, leading to reduced airflow and consequently decreased deodorization efficiency.

[0005] To address the shortcomings of existing technologies, this utility model proposes an innovative, environmentally friendly, waterless sludge production deodorization device. It features flexible mobility, phased waste gas treatment, and efficient cleaning, which can greatly improve waste gas treatment efficiency and reduce equipment maintenance costs and the frequency of work interruptions. Utility Model Content

[0006] The technical problem to be solved by this utility model is to overcome the defects of the existing technology. This utility model proposes an environmentally friendly waterless mud production deodorization device.

[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an environmentally friendly waterless mud production deodorization device, including a movable base, a discharge box and a purification box fixedly connected to the inner wall of the movable base respectively, a cyclone separator fixedly connected to the top of the discharge box, a connecting pipe fixedly connected to the top of the cyclone separator, two mounting frames fixedly connected to the inner wall of the purification box, a filter plate and an activated carbon plate movably mounted on the two mounting frames respectively through grooves, a striking frame fixedly mounted on one side of the filter plate, a vibration component for striking the striking frame provided on the back of the purification box, a catalytic component provided inside the purification box, and an exhaust duct fixedly connected to one side of the purification box, an exhaust component provided inside the exhaust duct.

[0008] The mobile base provides mobility and stability to the device, allowing staff to easily move it to different work areas such as workshops and production lines. The base has four self-locking casters for easy stopping and locking. The discharge box collects large dust particles initially separated by the cyclone separator, preventing secondary dust dispersion. As a temporary dust storage container, it requires regular cleaning to ensure the cyclone separator's continuous operating efficiency. The mounting frame secures the filter plates and activated carbon plates via grooves, allowing for quick disassembly and replacement. The cyclone separator uses centrifugal force to coarsely filter dust-laden gas, separating large dust particles. The filter plates intercept remaining small dust particles in the gas, preventing them from entering subsequent purification units. The activated carbon plates adsorb volatile organic compounds (VOCs) and odor molecules such as sulfides and ammonia, achieving deep purification.

[0009] As a further description of the above technical solution:

[0010] The outer wall of the cyclone separator is fixedly connected to a dust suction hood, and one end of the connecting pipe is fixedly connected to the top of the purification box.

[0011] The dust hood expands the gas intake range, concentrating the collection of gas near the odor source, and the connecting pipe transports the pre-purified gas to the purification chamber for further treatment.

[0012] As a further description of the above technical solution:

[0013] The vibration assembly includes a motor fixedly installed on the back of the purification box. The output end of the motor rotates through the interior of the purification box and is fixedly connected to a drive shaft. One end of the drive shaft is rotatably connected to a support block.

[0014] The top of the support block is fixedly connected to the top surface inside the purification chamber. The motor provides power to drive the shaft to rotate. The support block stabilizes the rotation trajectory of the drive shaft and reduces vibration and deviation.

[0015] As a further description of the above technical solution:

[0016] The outer wall of the drive shaft is equipped with several collar seats, and the outer wall of the drive shaft and the inside of the collar seats are provided with several threaded holes. The outside of the collar seats is fixed to the threaded holes by bolts.

[0017] The threaded hole can adjust the fixed position of the collar seat, change the rotation radius of the striking cylinder, and thus adjust the striking frequency.

[0018] As a further description of the above technical solution:

[0019] The two sides of the collar seat are rotatably connected to a striking cylinder.

[0020] The striking cylinder rotates with the drive shaft, periodically impacting the striking frame and causing the filter plate to vibrate.

[0021] As a further description of the above technical solution:

[0022] The catalytic assembly includes two glass plates (first type), two glass plates (second type), and a UV catalytic lamp. The two glass plates (first type) are fixedly installed on the inner top surface of the purification chamber, and the two glass plates (second type) are fixedly installed on the inner bottom surface of the purification chamber and located on opposite sides of the two glass plates (first type). The UV catalytic lamp is fixedly installed on the inner bottom surface of the purification chamber and located between the opposite sides of the two glass plates (first type). The opposite sides of the glass plates (first type) and glass plates (second type) are coated with a catalytic coating.

[0023] The catalytic coating on the first glass plate is located on the upper side, and the catalytic coating on the second glass plate is located on the lower side. The catalytic coating is coated with photocatalysts such as titanium dioxide. Under UV irradiation, hydroxyl radicals are generated, which oxidize and decompose organic matter. Gas enters from the top of the second glass plate to the bottom of the first glass plate, prolonging the residence time of the gas in the catalytic zone. The UV catalytic lamp emits ultraviolet light to activate the catalytic coating and improve the reaction efficiency.

[0024] As a further description of the above technical solution:

[0025] The air intake assembly includes an air intake fan that is fixedly installed on the inner wall of the air intake tube via a cross bracket, and the output end of the air intake fan is fixedly connected with fan blades.

[0026] The air intake assembly provides the power for gas flow, ensuring that the gas flows under negative pressure throughout the entire process from the dust collection hood to the air intake duct.

[0027] As a further description of the above technical solution:

[0028] The purification box has two cabinet doors installed on the front, and a discharge hopper is fixedly connected to the bottom of the purification box.

[0029] The cabinet door is easy for maintenance personnel to open and inspect internal components such as replacing filter plates and cleaning the catalyst layer. The discharge hopper is located at the bottom of the purification chamber and is used to discharge fine dust that falls off after secondary filtration by the filter plates.

[0030] 1. Compared with the prior art, the beneficial effects of this utility model include: by using the cyclone separator, activated carbon plate, air intake component and catalytic component in combination, the exhaust gas can be gradually treated through a multi-stage filtration system, which can efficiently remove pollutants from the exhaust gas, thereby achieving a higher purification effect. Furthermore, by staggering the arrangement of glass plate one and glass plate two, the gas catalytic time can be extended, ensuring that the UV catalytic lamp effectively decomposes the odor, improving the air quality of the working environment and meeting modern environmental protection requirements.

[0031] 2. Compared with the prior art, the beneficial effects of this utility model include: by using the filter plate, the striking frame, the mounting frame and the vibration component in combination, the motor can drive the striking cylinder to vibrate the filter plate, clean the dust attached to the filter plate, avoid filter plate clogging, thereby extending the service life of the device and reducing maintenance costs. At the same time, the striking frequency is adjustable. By adjusting the fixed position of the collar seat on the drive shaft, the vibration frequency of the filter plate can be flexibly controlled to adapt to different dust load scenarios and optimize the cleaning effect. Attached Figure Description

[0032] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0033] Figure 1 The schematic diagram shows a three-dimensional view of the overall structure of an environmentally friendly waterless mud production deodorization device according to one embodiment of the present invention.

[0034] Figure 2 The schematic diagram shows another perspective of the overall structure of an environmentally friendly waterless mud production deodorization device according to one embodiment of the present invention.

[0035] Figure 3 The schematic diagram shows a three-dimensional view of the internal structure of the purification box of an environmentally friendly waterless mud production deodorization device according to one embodiment of the present invention.

[0036] Figure 4 The schematic diagram shows a partial three-dimensional view of the vibration component of an environmentally friendly waterless mud production deodorization device according to one embodiment of the present invention.

[0037] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0038] Figure 6The illustration shows a three-dimensional structural diagram of the catalytic component of an environmentally friendly waterless mud production deodorization device according to one embodiment of the present invention.

[0039] The following are the labels in the diagram: 1. Movable base; 2. Discharge box; 3. Purification box; 4. Cyclone separator; 5. Connecting pipe; 6. Mounting frame; 7. Filter plate; 8. Activated carbon plate; 9. Impacting frame; 10. Exhaust duct; 11. Dust hood; 12. Motor; 13. Drive shaft; 14. Support block; 15. Collar seat; 16. Threaded hole; 17. Impacting cylinder; 18. Glass plate one; 19. Glass plate two; 20. UV catalytic lamp; 21. Catalytic coating; 22. Exhaust fan; 23. Fan blade; 24. Cabinet door; 25. Discharge hopper. Detailed Implementation

[0040] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0041] According to one embodiment of the present invention, in conjunction with Figure 1-6The diagram illustrates an environmentally friendly, waterless sludge production deodorization device, comprising a mobile base 1. A discharge box 2 and a purification box 3 are fixedly connected to the inner wall of the mobile base 1. A cyclone separator 4 is fixedly connected to the top of the discharge box 2, and a connecting pipe 5 is fixedly connected to the top of the cyclone separator 4. Two mounting frames 6 are fixedly connected to the inner wall of the purification box 3. Filter plates 7 and activated carbon plates 8 are movably mounted on the two mounting frames 6 via grooves. A striking frame 9 is fixedly mounted on one side of the filter plate 7. A vibration component for striking the striking frame 9 is provided on the back of the purification box 3. A catalytic component is installed inside the purification box 3. An exhaust duct 10 is fixedly connected to one side of the purification box 3, and an exhaust component is installed inside the exhaust duct 10. The mobile base 1 provides mobility and stability for the device, facilitating flexible movement of the equipment to different work areas such as workshops and production lines. Four self-locking casters are provided at the bottom of the base for easy stopping and locking. The discharge box 2 collects large particles of dust initially separated by the cyclone separator 4, preventing dust accumulation. Secondary dust dispersion, acting as a temporary dust storage container, requires regular cleaning to ensure the continuous operating efficiency of the cyclone separator 4. The mounting frame 6 fixes the filter plate 7 and activated carbon plate 8 through grooves, supporting quick disassembly and replacement. The cyclone separator 4 uses centrifugal force to coarsely filter the dust-laden gas, separating large dust particles. The filter plate 7 intercepts the remaining small dust particles in the gas, preventing dust from entering subsequent purification units. The activated carbon plate 8 adsorbs volatile organic compounds (VOCs) and odor molecules such as sulfides and ammonia in the gas, achieving deep purification. Through the coordinated use of the cyclone separator 4, activated carbon plate 8, air intake assembly, and catalytic assembly, the exhaust gas can be gradually treated through a multi-stage filtration system, efficiently removing pollutants from the exhaust gas and achieving a higher purification effect. Furthermore, the staggered arrangement of glass plate 18 and glass plate 29 extends the gas catalytic time, ensuring that the UV catalytic lamp 20 effectively decomposes odors, improving the air quality of the working environment and meeting modern environmental protection requirements.

[0042] The outer wall of the cyclone separator 4 is fixedly connected to a dust suction hood 11, and one end of the connecting pipe 5 is fixedly connected to the top of the purification box 3. The dust suction hood 11 expands the gas intake range and concentrates the gas near the odor source. The connecting pipe 5 transports the pre-purified gas to the purification box 3 for further treatment.

[0043] The vibration assembly includes a motor 12 fixedly mounted on the back of the purification chamber 3. The output end of the motor 12 rotates through the interior of the purification chamber 3 and is fixedly connected to a drive shaft 13. One end of the drive shaft 13 is rotatably connected to a support block 14. The top of the support block 14 is fixedly connected to the inner top surface of the purification chamber 3. The motor 12 provides power, the drive shaft 13 rotates, and the support block 14 stabilizes the rotation trajectory of the drive shaft 13, reducing vibration deviation. Several collar seats 15 are installed on the outer wall of the drive shaft 13. Several threaded holes 16 are opened on the outer wall of the drive shaft 13 and inside the collar seats 15. The outer side of the collar seats 15 is threadedly fixed to the threaded holes 16 by bolts. The threaded holes 16 can adjust the fixed position of the collar seats 15, change the rotation radius of the striking cylinder 17, and thus adjust the striking frequency. The striking cylinder 17 is rotatably connected to both sides of the collar seats 15. The striking cylinder 17 rotates with the drive shaft 13 and periodically impacts the striking frame 9, causing the filter plate 7 to vibrate.

[0044] The catalytic assembly includes two glass plates 18, two glass plates 19, and a UV catalytic lamp 20. The two glass plates 18 are fixedly installed on the inner top surface of the purification chamber 3, and the two glass plates 19 are fixedly installed on the inner bottom surface of the purification chamber 3, located on opposite sides of the two glass plates 18. The UV catalytic lamp 20 is fixedly installed on the inner bottom surface of the purification chamber 3, located between the opposite sides of the two glass plates 18. Both the opposite sides of the glass plates 18 and 19 are coated with a catalytic coating 21. The catalytic coating 21 on the glass plate 18 is located on the upper side, and the catalytic coating 21 on the glass plate 19 is located on the lower side. The catalytic coating 21 is coated with a photocatalyst such as titanium dioxide, which generates hydroxyl radicals under UV irradiation, oxidizing and decomposing organic matter. Gas enters from the top of the glass plate 19 to the bottom of the glass plate 18, prolonging the residence time of the gas in the catalytic zone. The UV catalytic lamp 20 emits ultraviolet light to activate the catalytic coating 21, improving reaction efficiency.

[0045] The air intake assembly includes an exhaust fan 22 fixedly installed on the inner wall of the exhaust duct 10 via a cross bracket. The output end of the exhaust fan 22 is fixedly connected to a fan blade 23. The air intake assembly provides the gas flow power to ensure that the gas flows under negative pressure from the dust collection hood 11 to the exhaust duct 10. The front of the purification box 3 is equipped with two cabinet doors 24. The bottom of the purification box 3 is fixedly connected to a discharge hopper 25. The cabinet doors 24 are easy for maintenance personnel to open and inspect the internal components, such as replacing the filter plate 7 and cleaning the catalyst layer. The discharge hopper 25 is located at the bottom of the purification box 3 and is used to discharge the fine dust that falls off after the secondary filtration of the filter plate 7.

[0046] The working principle of this embodiment is as follows: First, during use, the operator can move the device to the location requiring deodorization, and then power the device with an external power source. At this time, the exhaust fan 22 can be started, causing its output end to rotate and drive the fan blades 23 to rotate, thereby generating suction force. This allows the dust collection hood 11 to suck up air from the location requiring deodorization. The extracted gas then enters the cyclone separator 4. After passing through the cyclone separator 4, larger dust particles are initially filtered, and the larger dust particles enter the discharge box 2. The gas processed by the cyclone separator 4 enters the connecting pipe 5, and then enters the purification box 3. The gas then undergoes secondary filtration through the filter plate 7, separating smaller dust particles. Dust is trapped on one side of the filter plate 7. During use, the motor 12 can be started to rotate the output end and drive the drive shaft 13 to rotate, causing the collar seat 15 to drive the striking cylinder 17 to rotate. When the collar cylinder rotates to a certain position, the striking cylinder 17 will swing onto the striking frame 9 on the filter plate 7, thereby causing the filter plate 7 to vibrate and knock off the dust adhering to the filter plate 7, thus extending the service life of the device and reducing the downtime of the device. At the same time, when it is necessary to adjust the striking frequency, the collar seat 15 on the drive shaft 13 can be gradually fixed to different threaded hole 16 positions with bolts, so that when the drive shaft 13 rotates, the striking cylinder 17 will gradually strike the filter plate 7, thereby increasing the striking frequency and making it convenient to use.

[0047] Then, after being filtered by filter plate 7, the gas enters the activated carbon layer. After being adsorbed by activated carbon plate 8, it can effectively adsorb harmful substances and odors in the exhaust gas, further purifying the exhaust gas. Then, the adsorbed air enters glass plate 18 from the top of glass plate 29. At this time, the UV catalytic lamp 20 is activated. The catalytic coating 21 on the surface of glass plate 18 and glass plate 29 is catalyzed under the irradiation of UV catalytic lamp 20, decomposing the harmful components in the exhaust gas, further improving the exhaust gas purification effect. Then, the gas is discharged from the exhaust duct 10 through the exhaust fan 22, thereby effectively decomposing odor molecules and completely removing odors.

[0048] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An environmentally friendly waterless mud production deodorizing device, comprising a mobile base (1), characterized in that, The inner wall of the movable base (1) is fixedly connected to the discharge box (2) and the purification box (3). The top of the discharge box (2) is fixedly connected to the cyclone separator (4). The top of the cyclone separator (4) is fixedly connected to the connecting pipe (5). The inner wall of the purification box (3) is fixedly connected to two mounting frames (6). The two mounting frames (6) are movably mounted with a filter plate (7) and an activated carbon plate (8) through grooves. A knocking frame (9) is fixedly installed on one side of the filter plate (7). A vibration component for knocking the knocking frame (9) is provided on the back of the purification box (3). A catalytic component is provided inside the purification box (3). A draft duct (10) is fixedly connected to one side of the purification box (3). A drafting component is provided inside the draft duct (10).

2. The device for producing deodorant according to claim 1, wherein The outer wall of the cyclone separator (4) is fixedly connected to a dust suction hood (11), and one end of the connecting pipe (5) is fixedly connected to the top of the purification box (3).

3. The device for producing deodorant according to claim 1, wherein The vibration assembly includes a motor (12) fixedly installed on the back of the purification box (3). The output end of the motor (12) rotates through the interior of the purification box (3) and is fixedly connected to a drive shaft (13). One end of the drive shaft (13) is rotatably connected to a support block (14).

4. The device for producing deodorant according to claim 3, wherein The outer wall of the drive shaft (13) is equipped with several collar seats (15), and the outer wall of the drive shaft (13) and inside the collar seats (15) are provided with several threaded holes (16). The outer side of the collar seats (15) is fixed to the threaded holes (16) by bolts.

5. The device for producing deodorant according to claim 4, wherein The two sides of the collar seat (15) are rotatably connected to the striking cylinder (17).

6. The environmentally friendly waterless mud production deodorization device according to claim 1, characterized in that, The catalytic assembly includes two glass plates (18), two glass plates (19), and a UV catalytic lamp (20). The two glass plates (18) are fixedly installed on the inner top surface of the purification chamber (3), and the two glass plates (19) are fixedly installed on the inner bottom surface of the purification chamber (3) and located on the opposite side of the two glass plates (18). The UV catalytic lamp (20) is fixedly installed on the inner bottom surface of the purification chamber (3) and located between the opposite sides of the two glass plates (18). The opposite sides of the glass plates (18) and the glass plates (19) are coated with a catalytic coating (21).

7. The environmentally friendly waterless mud production deodorization device according to claim 1, characterized in that, The air intake assembly includes an air intake fan (22) fixedly installed on the inner wall of the air intake duct (10) via a cross bracket, and the output end of the air intake fan (22) is fixedly connected with a fan blade (23).

8. The environmentally friendly waterless mud production deodorization device according to claim 1, characterized in that, The purification box (3) has two cabinet doors (24) installed on the front, and the bottom of the purification box (3) is fixedly connected to the discharge hopper (25).

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