flotation cell
By introducing an adjustable aeration structure and impeller stirring into the flotation cell, the bubbles are made finer and more flexibly controlled, solving the problems of bubble uniformity, control lag and energy waste in traditional flotation cells, and improving mineral separation efficiency and recovery rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CENT SOUTH UNIV
- Filing Date
- 2025-05-15
- Publication Date
- 2026-05-26
AI Technical Summary
Traditional flotation cells have problems with bubble uniformity, control lag, energy waste and maintenance complexity, especially in the separation of coarse minerals, where they are inefficient and energy-intensive.
By introducing an adjustable aeration structure into the flotation cell, including an aeration pipe, a movable cover, and a porous medium, combined with impeller stirring, the bubbles can be miniaturized and flexibly controlled, simulating the foaming effect of a flotation column.
It improves the flotation recovery rate of oxide and sulfide ores, optimizes the flotation effect, reduces energy consumption, and simplifies the maintenance process.
Smart Images

Figure CN224271535U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flotation cell technology, and in particular to flotation cells. Background Technology
[0002] A flotation cell is a container used in flotation equipment to carry out the flotation process. Flotation machines are widely used in mineral flotation and pulp and paper flotation. In mineral flotation, when the flotation cell is working, as the impeller rotates, the slurry in the cell is drawn from the sides through the bottom of the cell to the space between the impeller blades. Simultaneously, low-pressure air supplied by a blower enters the cell through the hollow shaft and the air distributor of the impeller. After the slurry and air are thoroughly mixed between the blades, they are pushed upwards from the upper periphery of the impeller and then, after being stabilized and directed by the stator, enter the entire cell. Bubbles rise to the foam stabilization zone, undergo an enrichment process, and then overflow from the overflow weir into the foam tank. Some slurry flows to the lower part of the impeller, where it is agitated again by the impeller and remixed to form mineralized bubbles. The remaining slurry flows to the next cell until it finally becomes tailings.
[0003] Flotation cells and flotation columns are two core pieces of equipment for mineral separation. Flotation cells achieve pulp aeration and bubble dispersion through mechanical stirring, which is suitable for separating coarse minerals. However, they have the following problems: poor bubble uniformity: a single air source or fixed nozzles result in a wide distribution of bubble size in the pulp, and large bubbles reduce mineralization efficiency; lag in control: manual adjustment of the air intake cannot respond in real time to changes in ore properties; energy waste: constant air pressure supply leads to redundant energy consumption when processing low-grade ores; complex maintenance: traditional aeration equipment is prone to clogging and requires frequent shutdowns for cleaning. Flotation columns achieve efficient recovery of fine minerals through countercurrent mineralization, but have low processing capacity and high energy consumption. Utility Model Content
[0004] To address the problems of crude control and poor responsiveness in traditional aeration devices, this invention provides a flotation cell, the technical solution of which is as follows:
[0005] A flotation cell includes a cell body and an aeration structure. A through slot and a slot are respectively provided on the left and right sides inside the cell body. A bottom baffle and a top baffle are respectively provided at the bottom and top of the through slot.
[0006] The inflation structure includes a connecting pipe, a movable cover, an inflation pipe, and an inflation pump. The connecting pipe is located at the bottom of the tank, the movable cover is located at the bottom of the outer surface of the connecting pipe, the inflation pipe is located at the bottom of the movable cover, and the inflation pump is located at the end of the inflation pipe away from the movable cover.
[0007] The change in the length of the aeration pipe, the limitation of the porous medium, and the impeller stirring make the bubbles fine and controllable, which improves the flotation recovery rate of both oxide and sulfide ores. The lower aeration allows large mineral particles to come into contact with the bubbles, improving their floatability.
[0008] Preferably, a fixing hole is provided on the right side of the outer surface of the groove, and the fixing hole extends into the groove.
[0009] Preferably, the bottom of the through groove has an opening that communicates with the connecting pipe, and the inside of the opening is filled with a screen.
[0010] Preferably, the bottom of the outer surface of the connecting pipe and the inner side of the movable cover are provided with interlocking threads, and a porous medium is provided between the movable cover and the connecting pipe.
[0011] Preferably, the inflation tube is 45mm long and is connected to the interior of the through groove through a movable cover, a connecting tube, and an opening.
[0012] Preferably, the bottom baffle is fixedly installed, and a space is reserved between the bottom baffle and the bottom of the through groove and the bottom of the top baffle.
[0013] Preferably, the top baffle is movable, and the front and back sides of the inner wall of the through groove are provided with mounting holes that are adapted to the size of the top baffle.
[0014] Preferably, a lifting block is provided at the top of the top baffle.
[0015] By changing the length of the air inlet tube extending into the movable cover, the airflow at the bottom is altered, thereby changing the size of the bubbles. The combination of porous media, air inlet tube, movable cover, and air pump simulates the effect of a flotation column foaming machine, achieving micro-bubbles during bottom air inlet and optimizing the flotation effect. Beneficial effects
[0016] The beneficial effects of adopting the technical solution of this utility model are as follows:
[0017] 1. In this flotation cell, the change in the length of the air inlet pipe, the restriction of the porous medium, and the impeller stirring make the bubbles fine and controllable, which improves the flotation recovery rate of both oxide and sulfide ores. The lower air inlet allows large mineral particles to come into contact with the bubbles, improving their floatability.
[0018] 2. This flotation cell changes the size of the bubbles by altering the length of the airflow at the bottom through the extension of the air inlet pipe into the movable cover. The combination of porous media, air inlet pipe, movable cover, and air pump simulates the effect of a flotation column foaming machine, thereby achieving micro-bubbles during lower air inlet and optimizing the flotation effect. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the flotation cell of this utility model;
[0021] Figure 2 This is a front cross-sectional view of the flotation cell of this utility model;
[0022] Figure 3 This is a top view of the flotation cell of this utility model.
[0023] In the diagram, 1 is the tank; 2 is the through slot; 3 is the slot; 4 is the connecting pipe; 5 is the movable cover; 6 is the inflation pipe; 7 is the air pump; 8 is the bottom baffle; 9 is the top baffle; and 10 is the lifting block. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0025] like Figure 1 As shown, the flotation cell includes a cell body 1 and an aeration structure. The left and right sides inside the cell body 1 are respectively provided with a through groove 2 and a slot 3. A fixing hole is provided on the right side of the outer surface of the cell body 1, and the fixing hole extends into the slot 3.
[0026] In this embodiment, the tank 1 can be easily fixed to the flotation machine via the slot 3 and the fixing hole.
[0027] like Figure 1-3As shown, the inflation structure includes a connecting pipe 4, a movable cover 5, an inflation pipe 6, and an inflation pump 7. The connecting pipe 4 is located at the bottom of the tank 1, and the movable cover 5 is located at the bottom of the outer surface of the connecting pipe 4. The bottom of the outer surface of the connecting pipe 4 and the inner side of the movable cover 5 are both provided with interlocking threads. The inflation pipe 6 is located at the bottom of the movable cover 5 and has a length of 45 mm. The inflation pipe 6 communicates with the interior of the through-slot 2 through the movable cover 5, the connecting pipe 4, and the opening. The inflation pump 7 is located at the end of the inflation pipe 6 away from the movable cover 5. A porous medium is provided between the movable cover 5 and the connecting pipe 4.
[0028] Specifically, the bottom of the channel 2 has an opening that communicates with the connecting pipe 4, and the inside of the opening is filled with a screen, which can effectively prevent mineral particles from entering the air-filled structure.
[0029] In this embodiment, the air pump 7 achieves the effect of a foaming machine by combining with a porous medium.
[0030] like Figure 1-2 As shown, a bottom baffle 8 and a top baffle 9 are respectively provided at the bottom and top of the through groove 2. The bottom baffle 8 is fixed and a space is reserved between the bottom baffle 8 and the bottom of the through groove 2 and the bottom of the top baffle 9. The top baffle 9 is movable. The front and back of the inner wall of the through groove 2 are provided with mounting holes that are adapted to the size of the top baffle 9. A lifting block 10 is provided at the top of the top baffle 9.
[0031] In this embodiment, the lifting block 10 facilitates the removal of the entire assembly.
[0032] The method of using this utility model is as follows:
[0033] The tank 1 is fixed to the flotation machine via the slot 3 and fixing hole, and the impeller of the flotation machine is allowed to enter the interior of the through tank 2. The impeller stirring and the lower air pump 7 are started, 4g of fluorite sample is added, and the mixture is stirred for three minutes. The position of the air pipe 6 is adjusted to achieve the best effect of the air bubbles entering from the bottom. The pH is adjusted to about 10 under the detection of the pH meter, sodium oleate collector is added, and the mixture is stirred for three minutes. Pine oil frother is added, and the mixture is timed for three minutes to collect the minerals. Compared with the traditional flotation tank, the recovery rate is increased from 58% to 75%.
[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A flotation cell, characterized in that, include: The tank (1) and the inflatable structure are provided with a through groove (2) and a slot (3) on the left and right sides inside the tank (1), respectively. The bottom and top of the through groove (2) are provided with a bottom baffle (8) and a top baffle (9). The inflation structure includes a connecting pipe (4), a movable cover (5), an inflation pipe (6), and an inflation pump (7). The connecting pipe (4) is located at the bottom of the tank (1), the movable cover (5) is located at the bottom of the outer surface of the connecting pipe (4), the inflation pipe (6) is located at the bottom of the movable cover (5), and the inflation pump (7) is located at the end of the inflation pipe (6) away from the movable cover (5).
2. The flotation cell according to claim 1, characterized in that, A fixing hole is provided on the right side of the outer surface of the groove (1), and the fixing hole extends into the slot (3).
3. The flotation cell according to claim 1, characterized in that, The bottom of the through groove (2) is provided with an opening that communicates with the connecting pipe (4), and the inside of the opening is filled with a screen.
4. The flotation cell according to claim 1, characterized in that, The bottom of the outer surface of the connecting pipe (4) and the inner side of the movable cover (5) are both provided with interlocking threads, and a porous medium is provided between the movable cover (5) and the connecting pipe (4).
5. The flotation cell according to claim 3, characterized in that, The inflation tube (6) is 45 mm long and is connected to the inside of the through groove (2) through the movable cover (5), the connecting tube (4) and the opening.
6. The flotation cell according to claim 1, characterized in that, The bottom baffle (8) is fixedly installed, and a space is reserved between the bottom baffle (8) and the bottom of the through groove (2) and the bottom of the top baffle (9).
7. The flotation cell according to claim 1, characterized in that, The top baffle (9) is movable, and the front and back sides of the inner wall of the through groove (2) are provided with mounting holes that are adapted to the size of the top baffle (9).
8. The flotation cell according to claim 7, characterized in that, The top of the top baffle (9) is provided with a lifting block (10).