An adjustable welding spraying device

Abstract

This utility model relates to the field of thermal spraying technology and discloses an adjustable welding spraying device, including a base shell, a first motor, a rotary table, a top plate, a first cylinder, a lifting plate, a first electric slide rail, a second electric slide rail, a spray gun body, a clamping and flipping mechanism, and an angle adjustment mechanism. The first motor is fixed inside the base shell, and the upper end of the output shaft of the first motor is fixed on the lower surface of the rotary table. The guide post is fixed between the base shell and the top plate. This adjustable welding spraying device clamps materials by controlling the operation of the first or second electric cylinder through a program. It is suitable for materials of different shapes, saves time and effort, and improves the clamping efficiency of materials. In addition, it can realize automatic flipping of materials, so that the materials can be sprayed from all directions, saving time and effort and improving the spraying efficiency of materials.

Description

Technical Field

[0001] This utility model relates to the field of thermal spraying technology, specifically to an adjustable welding spraying device. Background Technology

[0002] Welding spraying devices are widely used in the processing of aluminum alloy door or window frames. A search revealed Chinese patent number CN202021588461.2, which discloses an adjustable welding spraying device. This device includes a base shell, a rotary motor, support columns, a lifting plate, a top plate, a lifting cylinder, a first electric slide rail, a second electric slide rail, a tiltable spraying frame structure, a wiring insertion and movable seat structure, a spray gun body, a multi-angle rotating clamping seat structure, a heat dissipation and cooling conveyor structure, a PLC, and a drive switch. The rotary motor is bolted to the middle of the upper part of the inner wall of the base shell; the support columns are welded to the four corners of the upper surface of the base shell; the lifting plate is sleeved on the outer wall of the support columns; and the top plate is bolted to the upper end of the support columns. The beneficial effects of this invention are: by setting up a tiltable spraying frame structure, the tilting cylinder drives the spray gun body to tilt to different angles, thereby facilitating thermal spraying of materials of different shapes.

[0003] However, the above solution still has its drawbacks. Depending on the shape of the material, the clamping screw is rotated to the appropriate mounting nut on the adjusting plate and the clamping screw is used to clamp the material. This operation is too time-consuming and reduces the clamping efficiency of the material. In addition, the lower surface of the material is on the upper surface of the rotating table, which makes it inconvenient to spray the lower surface of the material. It is often necessary to flip the material over before spraying, which is time-consuming and laborious and reduces the spraying efficiency of the material. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an adjustable welding spraying device. This device aims to improve upon the previous method of rotating the clamping screw onto a suitable mounting nut on an adjusting plate to clamp the material, which is time-consuming and reduces material clamping efficiency. Furthermore, the lower surface of the material is positioned on the upper surface of the rotating table, making spraying on the lower surface inconvenient and often requiring the material to be flipped before spraying, which is time-consuming and labor-intensive, further reducing spraying efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An adjustable welding spraying device includes a base shell, a first motor, a rotary table, a guide column, a top plate, a first cylinder, a lifting plate, a first electric slide rail, a second electric slide rail, a spray gun body, a clamping and flipping mechanism, and an angle adjustment mechanism. The first motor is fixed inside the base shell, and the upper end of the output shaft of the first motor is fixed on the lower surface of the rotary table. The guide column is fixed between the base shell and the top plate.

[0007] The first cylinder is fixed on the upper surface of the top plate, the lower end of the piston rod of the first cylinder is fixed on the upper surface of the lifting plate, the lifting plate is slidably sleeved on the guide post, the first electric slide rail is fixed on the lower surface of the lifting plate, the second electric slide rail is set on the first electric slide rail, and the spray gun body is fixed on the indexing seat.

[0008] The clamping and flipping mechanism is installed on the rotating table. The clamping and flipping mechanism can clamp the material and flip the material, that is, spray the lower surface of the material.

[0009] The angle adjustment mechanism is installed on the second electric slide rail, and the angle adjustment mechanism enables the spray gun body to tilt.

[0010] Preferably, multiple guide posts are provided, and the multiple guide posts are distributed at the four corners of the base shell.

[0011] Preferably, the clamping and flipping mechanism includes a column, a second motor, a bracket, a first electric cylinder and a second electric cylinder, with the lower end of the column fixed to the upper surface of the rotary table;

[0012] The second motor is fixed on the column, and the output shaft of the second motor is fixed on the outer wall of the bracket. The first electric cylinder and the second electric cylinder are both fixed on the bracket, and clamping heads are fixedly installed on the piston rods of the first electric cylinder and the second electric cylinder.

[0013] Preferably, the second electric cylinder is vertically aligned, and the first electric cylinder is horizontally aligned; multiple second electric cylinders and multiple first electric cylinders are provided.

[0014] Preferably, the angle adjustment mechanism includes a vertical assembly plate, a second cylinder, an inclined seat, and a rotary seat, wherein the vertical assembly plate is fixed on the second electric slide rail;

[0015] The second cylinder is fixed on the outer wall of the vertical assembly plate, the lower end of the tilting seat is fixed on the upper surface of the indexing seat, the indexing seat is axially connected to the vertical assembly plate, and the piston rod of the second cylinder is axially connected to the tilting seat.

[0016] Preferably, the system also includes a blower, which is fixed to the outer wall of the inclined seat, and the blower and the spray gun body are arranged correspondingly.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] The adjustable welding and spraying device obtained through the above design uses a program to control the operation of the first or second electric cylinder to clamp the material. It is suitable for materials of different shapes, saves time and effort, and improves the clamping efficiency of materials. In addition, it can realize automatic flipping of materials, so that the materials can be sprayed from all directions, saving time and effort, improving the spraying efficiency of materials, and bringing a better user experience. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the welding and spraying device;

[0020] Figure 2 This is a cross-sectional view of the base shell in this welding and spraying device;

[0021] Figure 3 This is a three-dimensional structural diagram of the clamping and flipping mechanism in this welding and spraying device;

[0022] Figure 4 This is a three-dimensional structural diagram of the angle adjustment mechanism in this welding and spraying device.

[0023] In the diagram: 110-Base shell; 120-First motor; 130-Rotating table; 140-Clamping and flipping mechanism; 141-Column; 142-Second motor; 143-Bracket; 144-First electric cylinder; 145-Second electric cylinder; 150-Guide column; 160-Top plate; 170-First cylinder; 180-Lifting plate; 190-First electric slide rail; 191-Second electric slide rail; 192-Angle adjustment mechanism; 1921-Vertical assembly plate; 1922-Second cylinder; 1923-Tilting seat; 1924-Inverter seat; 193-Spray gun body; 194-Blower. Detailed Implementation

[0024] Example 1: A preferred embodiment of this utility model provides an adjustable welding spraying device. Please refer to [link / reference]. Figures 1-4The system includes a base shell 110, a first motor 120, a rotary table 130, guide pillars 150, a top plate 160, a first cylinder 170, a lifting plate 180, a first electric slide rail 190, a second electric slide rail 191, a spray gun body 193, a clamping and flipping mechanism 140, and an angle adjustment mechanism 192. The first motor 120 is fixed inside the base shell 110, and the upper end of the output shaft of the first motor 120 is fixed on the lower surface of the rotary table 130. The guide pillars 150 are fixed between the base shell 110 and the top plate 160. Multiple guide pillars 150 are provided and distributed at the four corners of the base shell 110. The multiple guide pillars 150 enable the lifting plate 180 to move up and down more smoothly.

[0025] The first cylinder 170 is fixed on the upper surface of the top plate 160, the lower end of the piston rod of the first cylinder 170 is fixed on the upper surface of the lifting plate 180, the lifting plate 180 is slidably sleeved on the guide post 150, the first electric slide rail 190 is fixed on the lower surface of the lifting plate 180, the second electric slide rail 191 is set on the first electric slide rail 190, and the spray gun body 193 is fixed on the indexing seat 1924.

[0026] The clamping and flipping mechanism 140 is mounted on the rotary table 130. The clamping and flipping mechanism 140 clamps the material and flips it, enabling spraying on the lower surface of the material. The clamping and flipping mechanism 140 includes a column 141, a second motor 142, a bracket 143, a first electric cylinder 144, and a second electric cylinder 145. The lower end of the column 141 is fixed to the upper surface of the rotary table 130. The second motor 142 is fixed to the column 141, and the output shaft of the second motor 142 is fixed to the outer wall of the bracket 143. Above, the first electric cylinder 144 and the second electric cylinder 145 are both fixed on the bracket 143. Clamping heads are fixedly installed on the piston rods of the first electric cylinder 144 and the second electric cylinder 145. The second electric cylinder 145 is vertically aligned, and the first electric cylinder 144 is horizontally aligned. Multiple second electric cylinders 145 and multiple first electric cylinders 144 are provided. Multiple first electric cylinders 144 and multiple second electric cylinders 145 can adapt to materials of different shapes. The piston rods of multiple first electric cylinders 144 or multiple second electric cylinders 145 extend to different lengths to adapt to materials of different shapes.

[0027] Example 2: A preferred embodiment of this utility model provides an adjustable welding spraying device, which differs from the above embodiment only in that: the angle adjustment mechanism 192 is installed on the second electric slide rail 191. The angle adjustment mechanism 192 enables the spray gun body 193 to tilt. The angle adjustment mechanism 192 includes a vertical assembly plate 1921, a second cylinder 1922, an tilting seat 1923, and a rotating seat 1924. The vertical assembly plate 1921 is fixed on the second electric slide rail 191. The second cylinder 1922 is fixed on the outer wall of the vertical assembly plate 1921. The lower end of the tilting seat 1923 is fixed on the upper surface of the rotating seat 1924. The rotating seat 1924 is axially connected to the vertical assembly plate 1921. The piston rod of the second cylinder 1922 is axially connected to the tilting seat 1923.

[0028] Example 3: A preferred embodiment of the present invention provides an adjustable welding spraying device, which differs from the above embodiment only in that it also includes a blower 194, which is fixed on the outer wall of the inclined seat 1923. The blower 194 and the spray gun body 193 are correspondingly arranged, and the arrangement of the blower 194 facilitates the rapid drying of the coating.

[0029] In use, the material is placed on the rotary table 130. Then, based on the shape of the material, the control terminal controls the first electric cylinder 144 at a designated position to operate. The piston rod of the first electric cylinder 144 drives the clamping head to clamp the material. For materials with spherical or similar shapes, the control terminal controls the second electric cylinder 145 above it to operate. The piston rod of the second electric cylinder 145 extends, driving the clamping head above it to clamp and limit the material, achieving multi-directional positioning and constraint of the material. The first motor 120 operates, driving the rotary table 130 and the material to rotate. Then the... Two cylinders 1922 drive the tilting seat 1923, the indexing seat 1924, and the spray gun body 193 to tilt. Then, the spray gun body 193 starts. Finally, the first cylinder 170, the first electric slide rail 190, and the second electric slide rail 191 are controlled to work, which drives the spray gun body 193 to move up and down, forward and backward, and left and right. The activated spray gun body 193 can perform thermal spraying on the material, and also acts as a micro-welding device. After spraying, the blower 194 works to quickly dry the coating. Then, the second electric cylinder 145 and the first electric cylinder 144... When the second motor 142 operates, the piston rods of the first electric cylinder 144 and the second electric cylinder 145 extend to clamp the material. The output shaft of the second motor 142 rotates, causing the material to flip. The piston rod of the first electric cylinder 144 retracts, releasing the constraint on the material. The piston rod of the upper second electric cylinder 145 extends, and the piston rod of the lower second electric cylinder 145 retracts, causing the material to move downwards. Then, the piston rod of the lower first electric cylinder 144 extends to clamp the material, and the piston rod of the upper second electric cylinder 145 retracts to prevent obstruction of the material spraying. After that, the process can proceed as described above. The above steps involve spraying the material. The piston rods of multiple first electric cylinders 144 or multiple second electric cylinders 145 extend to different lengths to accommodate materials of different shapes. This adjustable welding spraying device uses a program to control the operation of the first electric cylinders 144 or second electric cylinders 145 to clamp the material. It is suitable for materials of different shapes, saves time and effort, and improves the clamping efficiency of the material. In addition, it can realize automatic flipping of the material, so that the material can be sprayed from all directions, saving time and effort, improving the spraying efficiency of the material, and bringing a better user experience.

[0030] It should be noted that the specific models and specifications of the first motor 120, the second motor 142, the first electric cylinder 144, the second electric cylinder 145, the first air cylinder 170, the first electric slide rail 190, the second electric slide rail 191, the second air cylinder 1922, the spray gun body 193, and the blower 194 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail.

[0031] The power supply and operating principles of the first motor 120, the second motor 142, the first electric cylinder 144, the second electric cylinder 145, the first air cylinder 170, the first electric slide rail 190, the second electric slide rail 191, the second air cylinder 1922, the spray gun body 193, and the blower 194 are clear to those skilled in the art and will not be described in detail here.

[0032] The above description is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.

Claims

1. An adjustable welding spray device, characterized by, The system includes a base shell (110), a first motor (120), a rotary table (130), a guide post (150), a top plate (160), a first cylinder (170), a lifting plate (180), a first electric slide rail (190), a second electric slide rail (191), a spray gun body (193), a clamping and flipping mechanism (140), and an angle adjustment mechanism (192). The first motor (120) is fixed inside the base shell (110), and the upper end of the output shaft of the first motor (120) is fixed on the lower surface of the rotary table (130). The guide post (150) is fixed between the base shell (110) and the top plate (160). The first cylinder (170) is fixed on the upper surface of the top plate (160), the lower end of the piston rod of the first cylinder (170) is fixed on the upper surface of the lifting plate (180), the lifting plate (180) is slidably sleeved on the guide post (150), the first electric slide rail (190) is fixed on the lower surface of the lifting plate (180), the second electric slide rail (191) is arranged on the first electric slide rail (190), and the spray gun body (193) is fixed on the indexing seat (1924). The clamping and flipping mechanism (140) is installed on the rotary table (130). The clamping and flipping mechanism (140) is set to clamp the material and flip the material, that is, to spray the lower surface of the material. The angle adjustment mechanism (192) is installed on the second electric slide rail (191), and the angle adjustment mechanism (192) enables the spray gun body (193) to tilt.

2. The adjustable welding spraying device according to claim 1, characterized in that, Multiple guide posts (150) are provided, and the multiple guide posts (150) are distributed at the four corners of the base shell (110).

3. The adjustable welding spraying device according to claim 1, characterized in that, The clamping and flipping mechanism (140) includes a column (141), a second motor (142), a bracket (143), a first electric cylinder (144), and a second electric cylinder (145). The lower end of the column (141) is fixed on the upper surface of the rotary table (130). The second motor (142) is fixed on the column (141), and the output shaft of the second motor (142) is fixed on the outer wall of the bracket (143). The first electric cylinder (144) and the second electric cylinder (145) are both fixed on the bracket (143), and clamping heads are fixedly installed on the piston rods of the first electric cylinder (144) and the second electric cylinder (145).

4. An adjustable welding spraying device according to claim 3, characterized in that, The second electric cylinder (145) is vertically aligned, and the first electric cylinder (144) is horizontally aligned. Multiple second electric cylinders (145) and multiple first electric cylinders (144) are provided.

5. An adjustable welding spraying device according to claim 1, characterized in that, The angle adjustment mechanism (192) includes a vertical assembly plate (1921), a second cylinder (1922), an inclined seat (1923), and a rotary seat (1924). The vertical assembly plate (1921) is fixed on the second electric slide rail (191). The second cylinder (1922) is fixed on the outer wall of the vertical assembly plate (1921), the lower end of the tilting seat (1923) is fixed on the upper surface of the indexing seat (1924), the indexing seat (1924) is axially connected to the vertical assembly plate (1921), and the piston rod of the second cylinder (1922) is axially connected to the tilting seat (1923).

6. An adjustable welding spraying device according to claim 5, characterized in that, It also includes a blower (194), which is fixed on the outer wall of the tilting seat (1923), and the blower (194) and the spray gun body (193) are respectively arranged opposite to each other.

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