An automatic spraying device for UV-resistant film additives

Abstract

This utility model relates to the field of processing equipment technology, and in particular to an automatic spraying device for anti-ultraviolet film additives. It includes a mounting bracket, an mounting plate mounted on the outer wall of the mounting bracket, a controller mounted on the side wall of the mounting plate, two sets of mounting plates respectively located on the outer wall of the mounting bracket, and a servo module mounted on the outer wall of the mounting plate. A fixed plate is mounted on the moving surface of the servo module, and a storage tank is mounted on the outer wall of the fixed plate. This utility model uses a controller to drive an electrically controlled cylinder to move a rack laterally, which in turn drives a transmission gear to rotate, causing a double-headed reverse-threaded rod to rotate. This causes the two fixed seats on both sides to move in opposite directions, driving a baffle plate to adhere to the material. After reaching the desired position, the servo module drives the fixed plate to move, and the electrically controlled spray head performs the spraying operation. Simultaneously, the baffle plate blocks excess paint, and the plug-in connection facilitates disassembly and cleaning after spraying, improving practicality.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, specifically to an automatic spraying device for anti-ultraviolet film additives. Background Technology

[0002] Automatic spraying of UV-resistant film additives is a process that uses automated equipment to uniformly coat the surface of a film with UV-resistant agents. The spraying system precisely controls the coating thickness and coverage area, thereby improving the weather resistance of the film and reducing UV damage.

[0003] However, when existing spraying equipment sprays films, the spraying material is easily sprayed onto the edge of the equipment surface. After prolonged spraying, the surface roughness of the equipment will increase abnormally, and it will also cause quality problems such as spraying trajectory deviation and decreased film thickness uniformity.

[0004] Therefore, an automatic spraying device for UV-resistant film additives is needed to improve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide an automatic spraying device for anti-ultraviolet film additives to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automatic spraying device for anti-ultraviolet film additives includes a mounting bracket, an mounting plate mounted on the outer wall of the mounting bracket, a controller mounted on the side wall of the mounting plate, two sets of mounting plates respectively located on the outer wall of the mounting bracket, a servo module mounted on the outer wall of the mounting plate, a fixed plate mounted on the moving surface of the servo module, a storage tank mounted on the outer wall of the fixed plate, an electrically controlled spray head located at the bottom of the storage tank, a recognition camera located on one side of the electrically controlled spray head and on the outer wall of the fixed plate, a spraying platform located on the opposite inner wall of the mounting plate, a limit groove formed on the outer wall of the spraying platform, and a mounting bracket mounted on one side of the spraying platform and on the side wall of the mounting plate.

[0008] As a preferred embodiment of this utility model, an electrically controlled cylinder is provided on the outer wall of the mounting frame. One end of the electrically controlled cylinder passes through the mounting frame and extends to the inner wall of the mounting frame, where a rack is connected. The rack and the mounting frame are connected by a sliding connection.

[0009] As a preferred embodiment of this utility model, a transmission gear is rotatably connected to the inner wall of the mounting bracket, wherein the transmission gear and the rack are connected by meshing, and one end of the transmission gear is provided with a double-ended reverse threaded rod.

[0010] As a preferred embodiment of this utility model, one end of the double-ended reverse threaded rod passes through the mounting plate and extends to one side of the mounting plate, and the outer walls of the double-ended reverse threaded rod are respectively threaded with fixed seats, wherein the outer wall of the fixed seat is slidably connected with a limit groove, and the outer wall of the fixed seat is pluggably connected with a baffle plate.

[0011] As a preferred embodiment of this utility model, the controller is electrically connected to a servo module, an electronically controlled nozzle, a recognition camera, and an electronically controlled cylinder via wires. The electronically controlled nozzle is located directly above the spraying platform.

[0012] As a preferred embodiment of this utility model, the fixing base is provided in two sets and is respectively located on the opposite outer wall of the double-headed reverse thread rod, and the baffle is provided in two sets and is respectively located on the outer wall of the fixing base, with the baffle located on one side of the mounting plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, the double-headed reverse-threaded rod in the automatic spraying device for anti-UV film additives, and the controller driving the electric cylinder to move the rack laterally, will cause the rack to rotate through the meshing connection and drive the transmission gear, which will cause the double-headed reverse-threaded rod to rotate. This will cause the fixed seats on both sides to move in opposite directions, driving the baffle to adhere to the material. After reaching the position, the servo module will drive the fixed plate to move, and the electric spray head will perform the spraying operation. At the same time, the baffle will block excess paint, and the plug-in connection will facilitate disassembly and cleaning after spraying, which will improve its practicality. This will help solve the problem that when the existing spraying device sprays film, the spraying material is easily sprayed onto the edge of the equipment surface. After long-term spraying, it will cause the surface roughness of the equipment to increase abnormally, and will also cause the spraying trajectory to deviate and the film thickness uniformity to decrease. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the front structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the rack structure of this utility model.

[0018] In the diagram: 1. Mounting bracket; 2. Mounting plate; 3. Controller; 4. Servo module; 5. Fixing plate; 6. Storage tank; 7. Electrically controlled nozzle; 8. Recognition camera; 9. Spraying platform; 10. Limiting groove; 11. Mounting frame; 12. Electrically controlled cylinder; 13. Rack; 14. Transmission gear; 15. Double-ended reverse threaded rod; 16. Fixing seat; 17. Baffle plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0021] An automatic spraying device for anti-ultraviolet film additives includes a mounting bracket 1, an mounting plate 2 mounted on the outer wall of the mounting bracket 1, a controller 3 mounted on the side wall of the mounting plate 2, two sets of mounting plates 2 respectively located on the outer wall of the mounting bracket 1, a servo module 4 mounted on the outer wall of the mounting plate 2, a fixed plate 5 mounted on the moving surface of the servo module 4, a storage tank 6 mounted on the outer wall of the fixed plate 5, an electrically controlled spray head 7 located at the bottom of the storage tank 6, a recognition camera 8 located on one side of the electrically controlled spray head 7 and on the outer wall of the fixed plate 5, a spraying platform 9 mounted on the opposite inner wall of the mounting plate 2, a limit groove 10 formed on the outer wall of the spraying platform 9, and a mounting bracket 11 mounted on one side of the spraying platform 9 and on the side wall of the mounting plate 2. An electrically controlled cylinder 12 is installed on the outer wall of the mounting bracket 11. One end of the electrically controlled cylinder 12 passes through the mounting bracket 11 and extends to the inner wall of the mounting bracket 11, where a rack 13 is connected. The rack 13 and the mounting bracket 11 are connected in a sliding connection. A transmission gear 14 is rotatably connected to the inner wall of the mounting bracket 11. The transmission gear 14 and the rack 13 are connected in a meshing connection. One end of the transmission gear 14 is provided with a double-ended reverse threaded rod 15. One end of the double-ended reverse threaded rod 15 passes through the mounting plate 2 and extends to one side of the mounting plate 2. Fixed seats 16 are threadedly connected to the opposite outer walls of the double-ended reverse threaded rod 15. A limit groove 10 is slidably connected to the outer wall of the fixed seat 16. A baffle plate 17 is plugged into and pulled onto the outer wall of the fixed seat 16.

[0022] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 3The controller 3 is electrically connected to the servo module 4, the electronically controlled nozzle 7, the recognition camera 8, and the electronically controlled cylinder 12 via wires, thereby energizing the device. This allows the controller 3 to control the servo module 4, the electronically controlled nozzle 7, the recognition camera 8, and the electronically controlled cylinder 12 to operate. The electronically controlled nozzle 7 is located directly above the spraying platform 9. The fixed base 16 has two sets located on the opposite outer walls of the double-headed reverse threaded rod 15. The baffle plate 17 has two sets located on the outer walls of the fixed base 16. The baffle plate 17 is located on one side of the mounting plate 2.

[0023] The working process of this utility model is as follows: When the automatic spraying device for anti-UV film additives designed in this scheme is in operation, the controller 3 is electrically connected to the servo module 4, the electronically controlled nozzle 7, the recognition camera 8, and the electronically controlled cylinder 12 via wires. This electrical connection energizes the device, causing the controller 3 to control the servo module 4, the electronically controlled nozzle 7, the recognition camera 8, and the electronically controlled cylinder 12 to operate. The material to be processed is placed on the outer wall of the spraying platform 9. Subsequently, one end of the electronically controlled cylinder 12 passes through the mounting bracket 11 and extends to the inner wall of the mounting bracket 11, where it is connected to a rack 13. The rack 13 and the mounting bracket 12 are connected to the rack 12. The frame 11 is connected by a sliding connection. A transmission gear 14 is rotatably connected to the inner wall of the mounting frame 11. The transmission gear 14 and the rack 13 are connected by a meshing connection. One end of the transmission gear 14 is provided with a double-ended reverse threaded rod 15. One end of the double-ended reverse threaded rod 15 passes through the mounting plate 2 and extends to one side of the mounting plate 2. Fixed seats 16 are threadedly connected to the opposite outer walls of the double-ended reverse threaded rod 15. The outer wall of the fixed seat 16 is slidably connected with a limit groove 10. A baffle plate 17 is inserted and removed from the outer wall of the fixed seat 16. When the operator turns on the switch of the controller 3, the controller... 3. Controlling the operation of the electric cylinder 12 will cause one end of the electric cylinder 12 to drive the rack 13 to move laterally, which in turn drives the transmission gear 14 to rotate. This rotation of the transmission gear 14 will then drive the double-ended reverse threaded rod 15 to rotate. When the double-ended reverse threaded rod 15 rotates, it will cause the two fixed seats 16 on both sides to move in opposite directions. This will cause the fixed seats 16 to move the baffle 17 towards the center, so that the baffle 17 fits against the material to be processed. Once the baffle 17 is in position, the controller 3 will control... The servo module 4 moves, which in turn causes the moving surface of the servo module 4 to move the fixed plate 5. Then the controller 3 controls the electronically controlled nozzle 7 to spray. Excess spray material is blocked by the baffle plate 17. The connection between the baffle plate 17 and the fixed base 16 is designed to remove and remove debris. After spraying is completed, the baffle plate 17 can be removed for cleaning, which improves practicality. This helps to solve the problem that when the existing spraying device sprays film, the spray material is easily sprayed onto the edge of the equipment surface. After long-term spraying, it will cause the surface roughness of the equipment to increase abnormally, and will also cause the spray trajectory to deviate and the film thickness uniformity to decrease.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic spraying device for anti-ultraviolet film additive, comprising a mounting bracket (1), characterized in that: An mounting plate (2) is installed on the outer wall of the mounting bracket (1). A controller (3) is installed on the side wall of the mounting plate (2). The mounting plate (2) has two sets, which are respectively located on the outer wall of the mounting bracket (1). A servo module (4) is installed on the outer wall of the mounting plate (2). A fixed plate (5) is installed on the moving surface of the servo module (4). A storage tank (6) is installed on the outer wall of the fixed plate (5). An electronically controlled nozzle (7) is provided at the bottom of the storage tank (6). An identification camera (8) is provided on one side of the electronically controlled nozzle (7) and on the outer wall of the fixed plate (5). A spraying platform (9) is provided on the opposite inner wall of the mounting plate (2). A limit groove (10) is opened on the outer wall of the spraying platform (9). A mounting bracket (11) is installed on one side of the spraying platform (9) and on the side wall of the mounting plate (2).

2. The automatic spraying device for anti-ultraviolet film additive according to claim 1, characterized in that: An electrically controlled cylinder (12) is provided on the outer wall of the mounting bracket (11). One end of the electrically controlled cylinder (12) passes through the mounting bracket (11) and extends to the inner wall of the mounting bracket (11) where a rack (13) is connected. The rack (13) and the mounting bracket (11) are connected by a sliding connection.

3. The automatic spraying device for anti-ultraviolet film additives according to claim 2, characterized in that: A transmission gear (14) is rotatably connected to the inner wall of the mounting bracket (11), wherein the transmission gear (14) and the rack (13) are connected by meshing, and one end of the transmission gear (14) is provided with a double-headed reverse thread rod (15).

4. The automatic spraying device for anti-ultraviolet film additives according to claim 3, characterized in that: One end of the double-ended reverse threaded rod (15) passes through the mounting plate (2) and extends to one side of the mounting plate (2). The outer walls of the double-ended reverse threaded rod (15) are respectively threaded with fixed seats (16). The outer wall of the fixed seat (16) is slidably connected with a limit groove (10). The outer wall of the fixed seat (16) is plugged and pulled with a baffle plate (17).

5. The automatic spraying device for anti-ultraviolet film additives according to claim 1, characterized in that: The controller (3) is connected to the servo module (4), the electronically controlled nozzle (7), the recognition camera (8) and the electronically controlled cylinder (12) via wires, and the connection is electrical. The electronically controlled nozzle (7) is located directly above the spraying platform (9).

6. The automatic spraying device for anti-ultraviolet film additives according to claim 4, characterized in that: The fixed seat (16) is provided in two sets and is located on the opposite outer wall of the double-headed reverse thread rod (15). The baffle plate (17) is provided in two sets and is located on the outer wall of the fixed seat (16). The baffle plate (17) is located on one side of the mounting plate (2).

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